SWITCHING POWER CONVERTER AND CONTROLLER FOR A SWITCHING POWER CONVERTER
20230198414 · 2023-06-22
Inventors
Cpc classification
H02M1/0009
ELECTRICITY
H02M1/083
ELECTRICITY
H02M1/08
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A switching power supply comprises a power converter having a transformer, a low side switch configured to draw current from a supply voltage through a primary winding of the transformer and a high side switch configured to couple the primary winding of the transformer to a snubber capacitor. A controller is configured to synchronously control the opening and closing of the low side switch and the high side switch so as to form a regulated output voltage. A first voltage is generated at a node between the low side switch and the high side switch. The controller is further configured to open the high side switch during each switching cycle when the first voltage reaches a determined level. The determined level is higher than the supply voltage by an amount that is adjusted dependent on a monitored level of the supply voltage.
Claims
1. A controller configured to control a power converter, the power converter having a transformer, a low side switch for drawing current from a supply voltage through a primary winding of the transformer and a high side switch for coupling the primary winding of the transformer to a snubber capacitor, wherein the controller is configured to generate drive signals to control the opening and closing of the low side switch and the high side switch to form a regulated output voltage, and wherein the controller is configured to open the high side switch during each of a series of switching cycles when a first voltage generated at a node between the low side switch and the high side switch reaches a determined level, the determined level being higher than the supply voltage by an amount that is adjusted dependent on a monitored level of the supply voltage, wherein when the supply voltage is reduced, the high side switch is opened earlier in the switching cycle, and wherein when the supply voltage is increased, the high side switch is opened later in the switching cycle.
2. The controller according to claim 1, wherein the controller is configured to control a flyback converter that performs DC-to-DC power conversion.
3. The controller according to claim 1, wherein the controller is configured to control the power converter so that output voltage is formed from a current induced in a secondary winding of the transformer and wherein the output voltage is regulated in a feedback loop.
4. The controller according to claim 1, wherein the controller is configured to adjust the determined level only when the power converter is not under a light load condition.
5. The controller according to claim 5, wherein the controller is configured to detect the light load condition by detecting the output voltage rising above a threshold.
6. The controller according to claim 1, wherein the controller is configured to hold open the high side switch during each switching cycle while the low side switch is closed and then opened and wherein the controller is configured hold open the low side switch while the high side switch is closed and then opened.
7. The controller according to claim 1, wherein the high side switch is closed in accordance with zero volt switching.
8. The controller according to claim 1, wherein the controller is configured to the close the high side switch during each of the series of switching cycles based on a window comparison.
9. The controller according to claim 8, wherein the window comparison compares the first voltage generated at the node between the low side switch and the high side switch to the supply voltage.
10. A switching power supply comprising: a power converter having a transformer, a low side switch configured to draw current from a supply voltage through a primary winding of the transformer and a high side switch configured to couple the primary winding of the transformer to a snubber capacitor; and a controller configured to synchronously control the opening and closing of the low side switch and the high side switch, wherein the low side switch and the high side switch are each repeatedly opened and closed in a series of switching cycles so as to form a regulated output voltage, wherein a first voltage is generated at a node between the low side switch and the high side switch, and wherein the controller is further configured to open the high side switch during each switching cycle when the first voltage falls to a determined level and wherein the determined level is higher than the supply voltage by an amount that is adjusted dependent on a monitored level of the supply voltage, wherein when the supply voltage is reduced, the high side switch is opened earlier in the switching cycle, and wherein when the supply voltage is increased, the high side switch is opened later in the switching cycle.
11. The switching power supply according to claim 10, wherein the power converter is a flyback converter configured to perform DC-to-DC power conversion.
12. The switching power supply according to claim 10, wherein the output voltage is formed from a current induced in a secondary winding of the transformer and wherein the output voltage is regulated in a feedback loop.
13. The switching power supply according to claim 10, wherein the controller is configured to adjust the determined level only when the power converter is not under a light load condition.
14. The switching power supply according to claim 13, wherein the light load condition is detected by the output voltage rising above a threshold.
15. The switching power supply according to claim 10, wherein during each switching cycle, the high side switch is held open while the low side switch is closed and then opened and wherein the low side switch is held open while the high side switch is closed and then opened.
16. The switching power supply according to claim 10, wherein the high side switch is closed in accordance with zero volt switching.
17. A controller configured to control a power converter, the power converter having a transformer, a low side switch for drawing current from a supply voltage through a primary winding of the transformer and a high side switch for coupling the primary winding of the transformer to a snubber capacitor, wherein the controller is configured to generate drive signals to control the opening and closing of the low side switch and the high side switch to form a regulated output voltage, and wherein the controller is configured to operate in a first mode in which the high side switch is opened during each switching cycle when a first voltage generated at a node between the low side switch and the high side switch falls to a level of the supply voltage and wherein the controller is configured to operate in a second mode in which the high side switch is opened during each switching cycle when the first voltage falls to a determined level, the determined level being higher than the supply voltage by an amount that is adjusted dependent on a monitored level of the supply voltage, wherein when the supply voltage is reduced, the high side switch is opened earlier in the switching cycle, and wherein when the supply voltage is increased, the high side switch is opened later in the switching cycle.
18. The controller according to claim 17, wherein the controller is configured to control a flyback converter that performs DC-to-DC power conversion.
19. The controller according to claim 17, wherein the controller is configured to control the power converter so that output voltage is formed from a current induced in a secondary winding of the transformer and wherein the output voltage is regulated in a feedback loop.
20. The controller according to claim 17, wherein the controller is configured to operate in the first mode when the power converter is under a light load condition and otherwise the controller is configured to operate in the second mode.
21. The controller according to claim 20, wherein the controller is configured to detect the light load condition by detecting the output voltage rising above a threshold.
22. The controller according to claim 17, wherein the controller is configured to hold open the high side switch during each switching cycle while the low side switch is closed and then opened and wherein the controller is configured hold open the low side switch while the high side switch is closed and then opened.
23. The controller according to claim 17, wherein the high side switch is closed in accordance with zero volt switching.
24. A switching power supply comprising: a power converter having a transformer, a low side switch configured to draw current from a supply voltage through a primary winding of the transformer and a high side switch configured to couple the primary winding of the transformer to a snubber capacitor; and a controller configured to synchronously control the opening and closing of the low side switch and the high side switch, wherein the low side switch and the high side switch are each repeatedly opened and closed in a series of switching cycles so as to form a regulated output voltage, wherein a first voltage is generated at a node between the low side switch and the high side switch, and wherein the controller is further configured to operate in a first mode in which the high side switch is opened during each switching cycle when the first voltage falls to a level of the supply voltage and wherein the controller is configured to operate in a second mode in which the high side switch is opened during each switching cycle when the first voltage falls to a determined level and wherein the determined level is higher than the supply voltage by an amount that is adjusted dependent on a monitored level of the supply voltage, wherein when the supply voltage is reduced, the high side switch is opened earlier in the switching cycle, and wherein when the supply voltage is increased, the high side switch is opened later in the switching cycle.
25. The switching power supply according to claim 24, wherein the power converter is a flyback converter configured to perform DC-to-DC power conversion.
26. The switching power supply according to claim 24, wherein the output voltage is formed from a current induced in a secondary winding of the transformer and wherein the output voltage is regulated in a feedback loop.
27. The switching power supply according to claim 24, wherein the controller is configured to operate in the first mode when the power converter is under a light load condition and otherwise the controller is configured to operate in the second mode.
28. The switching power supply according to claim 27, wherein the light load condition is detected by the output voltage rising above a threshold.
29. The switching power supply according to claim 24, wherein during each switching cycle, the high side switch is held open while the low side switch is closed and then opened and wherein the low side switch is held open while the high side switch is closed and then opened.
30. The switching power supply according to claim 24, wherein the high side switch is closed in accordance with zero volt switching.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The present invention is described with respect to particular exemplary embodiments thereof and reference is accordingly made to the drawings in which:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION
[0017] The present invention is directed toward a power converter and controller for a switching power supply and manner of operation thereof. The converter can be, for example, a flyback power converter employed in an offline switching power supply. In accordance with an embodiment of the present invention, the power converter employs two synchronously-operated transistor switches on the transformer primary side. A first of the transistor switches couples the transformer primary winding to a ground node and is referred to herein as the “low side” switch. A second of the two transistor switches couples the transformer primary winding to an input supply voltage via a snubber capacitor and is referred to herein as the “high side” switch. Switching is controlled in a feedback loop to generate a regulated DC output voltage at the transformer secondary side. In accordance with an embodiment of the present invention, a time instant of opening the high side switch within each switching cycle is adjusted according to a level of the input supply voltage.
[0018] In accordance with a further embodiment, a controller for a switching power supply is provided. The controller is configured to control a power converter having a transformer, a low side switch and a high side switch. The low side switch draws current from an input supply voltage through a primary winding of the transformer. The high side switch discharges current from the primary winding of the transformer to a snubber capacitor. The controller synchronously controls the opening and closing of the low side switch and the high side switch to generate a regulated output voltage. The controller is further configured to adjust a time instant of opening the high side switch within each switching cycle according to a level of the input supply voltage.
[0019] Embodiments of the present invention can be employed in power converter systems and methods disclosed in U.S. Pat. Nos. 9,716,437 and 10,103,637, the entire contents of each of which are hereby incorporated by reference.
[0020] The term “continuous conduction mode” or “CCM” means that current in the primary winding of the transformer of a power converter flows continuously throughout successive switching cycles. The term “discontinuous conduction mode” or “DCM” means that the current in the primary winding of the transformer is allowed to fall to zero for a period of time (i.e. “dead” time) during each switching cycle. The term “critical conduction mode” or “CRM” refers to operation at or near the boundary between CCM and DCM operating modes. In other words, during CRM, the current in the primary winding to allowed to fall to zero just before the current rises again.
[0021] Operation in CRM is useful during high loading conditions in order to achieve high efficiency. When loading is reduced, however, the level of current in the primary winding that is required to maintain a regulated output voltage is also reduced. As a result, operation at lower loading levels tends to revert to DCM. The level of the input voltage can also affect operation. For example, when the input voltage is higher, the “dead” time duration in DCM tends to increase, whereas, when the input voltage is lower, the “dead” time duration in DCM tends to decrease. Input voltage levels can vary based on the level of the AC line voltage. For example, different countries have adopted different AC line voltage levels as their respective standards. Loading can also affect the input voltage level; for example, increased current draw from an AC source can reduce its voltage level.
[0022] Due in part to the “dead” time, operation in DCM tends to be less efficient than other modes of operation. According to an embodiment of the present invention, a time instant of opening the high side switch is adjusted within each switching cycle according to a level of the input supply voltage. More particularly, when the input voltage is reduced, the high side switch can be opened earlier in the switching cycle than otherwise would be the case. Conversely, when the input voltage is increased, the high side switch can be opened later in the switching cycle than otherwise would be the case. As a result, the “dead” time duration within a switching cycle is reduced. This tends to increase efficiency.
[0023] In an embodiment, the time instant of opening the high side switch is adjusted continuously based on a monitored level of the input voltage. The input voltage level can be monitored, for example, by sampling the input voltage at an appropriate time during each switching cycle. For example, the input voltage can be sampled a predetermined delay after the high side switch is opened during each switching cycle. The level of the input voltage can fluctuate during switching cycles. By sampling the input voltage at the same instant during each switching cycle, sampling error caused by these fluctuations is reduced.
[0024] The increase in efficiency obtained by opening the high side earlier in the switching cycle when the input voltage is lower tends to be more pronounced at higher loading conditions. Therefore, in accordance with further embodiment of the present invention, the above-described adjusting of the time instant of opening the high side switch can be disabled when loading conditions are light. This can be accomplished, for example, by monitoring an output voltage of the power converter. When the output voltage falls below a threshold, this indicates a light loading condition, and the adjusting of the time instant of opening the high side switch can be disabled. When the output voltage rises above the threshold, this indicates that the light loading condition has ended, and the adjusting of the time instant of opening the high side switch can be enabled.
[0025]
[0026] The first stage 102 generates a loosely regulated voltage, V.sub.DC, which is provided as input to a DC-to-DC converter 104. Using the input supply voltage V.sub.DC, the DC-to-DC converter stage 104 generates a voltage-regulated, DC output, V.sub.o, which can be used to power a load. The level of V.sub.DC is preferably at a higher voltage and is more loosely regulated than the output V.sub.o of the DC-to-DC converter stage 104. The nominal level of the output, V.sub.DC, of the first stage 102 may be, for example, approximately 380 volts DC, while the voltage-regulated output V.sub.o of the DC-to-DC converter stage 104 may be, for example, approximately 15.0 volts DC.
[0027]
[0028] As shown in
[0029] The low side switch SW.sub.1 and the high side switch SW.sub.2 are each preferably implemented by a corresponding power MOSFET. Thus, a body diode is shown associated with each of switches SW.sub.1 and SW.sub.2.
[0030] A first terminal of a secondary winding of the transformer T.sub.1 is coupled to an anode of a Zener diode D.sub.1. A cathode of the diode D.sub.1 is coupled to a first terminal of a capacitor C.sub.1. A second terminal of the secondary winding of the transformer T1 is coupled to a second terminal of the capacitor C.sub.1 and to a second ground node. The first and second ground nodes are preferably electrically isolated from each other.
[0031] The flyback converter 150 is operated by opening and closing the switches SW.sub.1 and SW.sub.2. The transformer T.sub.1 transfers energy from the input of the flyback converter 150 to its output and provides isolation between the input and output of the flyback converter 150. In operation, when the switch SW.sub.1 is closed (the switch is turned “ON”), voltage source V.sub.IN is applied across the primary winding of the transformer T.sub.1. As a result, a current in the primary winding and a magnetic flux in the transformer T.sub.1 increases, which stores energy in the transformer T.sub.1. When the switch SW.sub.1 is then opened (the switch is turned “OFF”), the current in the primary winding and the magnetic flux drops. As a result, a current is induced in the secondary winding of the transformer T.sub.1 that charges the capacitor C.sub.1 with energy to generate an output voltage V.sub.o for powering a load.
[0032] The level of power transferred to the load can be controlled by adjusting the switching duty cycle of the switch SW.sub.1 (e.g., by controlling peak input current), the switching frequency of the switch SW.sub.1, or both. Controlling the duty cycle is referred herein to as peak current control, whereas, controlling the switching frequency is referred to herein as frequency control.
[0033] When the switch SW.sub.1 is opened and the switch SW.sub.2 is in the closed position (the switch SW.sub.2 is “ON”), the current in the primary winding of the transformer T.sub.1 can pass through the switch SW.sub.2 to the snubber capacitor C.sub.SN. Alternatively, when the switch SW.sub.1 is opened and the switch SW.sub.2 is in the open position (the switch SW.sub.2 is “OFF”), the current in the primary winding of the transformer T.sub.1 can pass through the body diode of the switch SW.sub.2 to the snubber capacitor C.sub.SN.
[0034] The high side switch SW.sub.2 is preferably controlled such that it is open (OFF) when the low side switch SW.sub.1 is closed (ON). Then, when the switch SW.sub.1 is opened (OFF) and the energy from the transformer T.sub.1 has been largely discharged to the output capacitor C.sub.1, the voltage V.sub.ℒ will be equal to V.sub.CSN. Under these conditions, the switch SW.sub.2 is briefly closed (ON). The switch SW.sub.2 can, therefore, be operated under zero volt switching (ZVS) conditions. Closing the switch SW.sub.2 discharges the level of V.sub.ℒ to that of V.sub.IN. Then, once V.sub.ℒ is substantially equal to V.sub.IN, the switch SW.sub.2 can be opened (OFF). The voltage V.sub.ℒ continues to fall after the switch SW.sub.2 is opened, such that when the switch SW.sub.1 is closed, the voltage across it is zero or nearly zero. Thus, the switch SW.sub.1 can also be operated under zero volt switching (ZVS) conditions. The cycle then repeats.
[0035] To summarize, during a switching cycle, the low side switch SW.sub.1 is turned off; then the high side switch SW.sub.2 is turned on and then off immediately before the low side switch SW.sub.1 is turned on. The cycle is then repeated (i.e. SW.sub.1 - off, SW.sub.2 - on, SW.sub.2 - off, SW.sub.1 - on, SW.sub.1 - off, ...). The high side switch SW.sub.2 is thus turned on then off once before each low side switch SW.sub.1 turn on. Also, the high side switch SW.sub.2 is turned on then off once for each cycle of the low side switch SW.sub.1 (while the low side switch SW.sub.1 is off). In other words, each switch is turned on and then off while the other switch is off.
[0036] In an embodiment, both switches SW.sub.1 and SW.sub.2 are operated under ZVS, regardless of load. Thus, they can both be operated under ZVS from no load to full load. In other embodiments, the switches SW.sub.1 and SW.sub.2 are not operated under ZVS or are operated partially under ZVS. For example, in accordance with an embodiment of the present invention, the high side switch SW.sub.2 is opened at a time instant that depends upon the level of VIN. In this circumstance, the switch SW.sub.2 may be opened under non-ZVS conditions because it is opened before the level of V.sub.ℒ is equal to V.sub.IN.
[0037] The flyback converter 150 has a resonant switching frequency. The resonant frequency is dependent upon physical characteristics of the flyback converter 150, including the inductance value of the transformer T.sub.1 primary winding and parasitic capacitance of the switches SW.sub.1 and SW.sub.2. When the switch SW.sub.2 is closed, this introduces the capacitance of the snubber capacitor C.sub.SN and therefore effectively changes the resonant frequency of the flyback converter 150 while the switch SW.sub.2 is closed.
[0038] The diode D.sub.1 coupled to the transformer T.sub.1 secondary winding operates as a freewheeling diode, allowing current in the secondary winding of the transformer T.sub.1 to charge the capacitor C.sub.1, and preventing discharge of the capacitor C.sub.1 through the transformer T.sub.1. The diode D.sub.1 can be replaced with a switch that is operated synchronously with the switches SW.sub.1 and SW.sub.2 (synchronous rectification).
[0039]
[0040] Because the voltage V.sub.ℒ is preferably equal to or nearly equal to V.sub.CSN when the switch SW.sub.2 is closed, the switch SW.sub.2 is can be closed under zero volt switching (ZVS) conditions. By controlling the high side switch SW.sub.2 synchronously with ZVS, this provides for more efficient operation, for example, by avoiding losses caused by non-ZVS switching, and allows for operation at higher switching frequencies than otherwise which also tends to increase efficiency of the flyback converter.
[0041] The waveform shown in
[0042]
[0043] As shown in
[0044] The switch SW.sub.2 is preferably closed under ZVS. The switch SW.sub.2 may also be opened under ZVS. In the example above, the switch SW.sub.2 is opened under ZVS when the supply voltage V.sub.IN is 380 volts DC, however, the switch SW.sub.2 may be opened under non-ZVS conditions when the supply voltage V.sub.IN is lower and the time t3 occurs sooner in the switching cycle. Doing so helps to improve efficiency by squeezing more energy from the snubber capacitor C.sub.SN (
[0045] The flyback converter 150 can selectively operate in accordance with quasi-resonant switching (as in
[0046]
[0047] As shown in
[0048] The transformer T.sub.1 can include a second secondary winding. As shown in
[0049] As also shown in
[0050] The low driver controller 152 receives as inputs the signals ZCD, I.sub.SENSE, V.sub.EAO as well as an oscillator signal OSC and uses these signals to generate the signal LOWOUT for controlling the transistor switch SW.sub.1 as explained herein. The signal V.sub.EAO represents the load power and is used to regulate the output voltage in a feedback loop based on either peak current control or switching frequency control. The signal I.sub.SENSE represents the current in the transformer T.sub.1 and is used to the control peak current in the transformer primary winding during switching. The oscillator signal OSC is used for controlling the timing of switching. The signal ZCD is representative of the level of V.sub.ℒ and is used to turn on the switch SW.sub.1.
[0051] The low driver controller 152 generates a differential signal READYHIGHON which is used by the high driver controller 154 for controlling the transistor switch SW.sub.2 as explained herein. The signal READYHIGHON informs the high driver controller 154 that it can (i.e. has permission to) turn on the switch SW.sub.2, though the high driver controller 154 determines the timing of turning on the switch SW.sub.2. The signal READYHIGHON is preferably a differential signal because the low driver controller 152 and the high driver controller 154 have different ground reference nodes. In particular, the low driver controller 152 is referenced to the first ground node, whereas, the high driver controller 154 preferably uses the voltage V.sub.ℒ as its reference.
[0052] As also shown in
[0053] Also shown in
[0054] A switching cycle is performed as follows. The low side switch SW.sub.1 is turned on. Then, once the peak current in the primary winding of the transformer T.sub.1 is reached, as indicated by the current sensing signal I.sub.SENSE, the low side switch SW.sub.1 is turned off. The peak current depends on the level of V.sub.EAO: (1) when V.sub.EAO is less than a threshold (e.g. 2.5 volts), then the flyback converter is in frequency control mode and the peak current is essentially a fixed value (though the peak current is preferably gradually reduced as VEAO falls in order to increase efficiency and inhibit audible noise in burst mode); (2) when V.sub.EAO is greater than the threshold (e.g. 2.5 volts), then the flyback converter is in current control mode and the peak current depends on V.sub.EAO (and the switching frequency is clamped). Once the low side switch SW.sub.1 turns off, the voltage V.sub.ℒ flys up, eventually reaching a level above the input voltage V.sub.IN. The low side driver 152 then activates sending the READYHIGHON signal to the high side driver 154. The READYHIGHON signal is activated at a time that depends upon the switching frequency. After receiving the READYHIGHON signal, the high side driver 154 determines that V.sub.ℒ is greater than V.sub.IN by an appropriate margin and, in response to this determination, the high side driver 154 turns on the high side switch SW.sub.2. The high side switch SW.sub.2 remains on until the level of V.sub.ℒ falls to the level of V.sub.IN, at which time, high side driver 154 turns off the high side switch SW.sub.2. The time instant at which the high side driver 154 turns off the high side switch SW.sub.2 can also be adjusted according to a level of V.sub.IN as explained herein. More particularly, the high side switch SW.sub.2 can be opened before V.sub.ℒ falls to the level of V.sub.IN by an amount that depends on the level of V.sub.IN. When the level of V.sub.ℒ falls to zero, the low side switch SW.sub.1 can be turned on again.
[0055] The waveforms of
[0056]
[0057] The output of the comparator 158 is logic signal I.sub.LIMIT. I.sub.LIMIT is a first logic level when the level of current received by the comparator 158 from R.sub.VIN is between the levels of I.sub.1 and I.sub.2 and, otherwise, I.sub.LIMIT is a second logic level. The signal I.sub.LIMIT is used to control the timing of turning on the high side switch SW.sub.2. More particularly, the R.sub.VIN current level must be between the levels of I.sub.1 and I.sub.2 in order for the high side switch SW.sub.2 to be turned on during a switching cycle (and the signal READYHIGHON must be activated). The comparator 158 is therefore a window comparator whose output indicates whether or not the R.sub.VIN current signal is between the levels of I.sub.1 and I.sub.2. The comparator 158 determines that V.sub.ℒ is greater than V.sub.IN by an appropriate margin and, in response to this determination, the high side driver 154 turns on the high side switch SW.sub.2. Thus, the window of comparison implemented by comparator 158 determines the timing for turning on SW.sub.2 (shown at time t.sub.2 in
[0058] The output of the comparator 158 is inverted by an inverter 164 to form a logic signal I.sub.LIMIT-bar. The signal I.sub.LIMIT-bar is coupled to an input of a NAND gate 166, to an inverted set input S-bar of a flip-flop FF.sub.1, to an input of a NAND gate 168 and to an inverted set input S-bar of a flip-flop FF.sub.2. The signal I.sub.LIMIT is coupled to an inverted set input S-bar to a flip-flop FF.sub.3. An output Q of the flip-flip FF.sub.3 is coupled to an input of a one-shot circuit 170. An inverted output of the one-shot circuit 170 is coupled to an inverted reset input R-bar to the flip-flip FF.sub.2. An inverted output Q-bar of the flip-flop FF.sub.2 is coupled to an input of the NAND gate 166.
[0059] The signal READYHIGHON is coupled to an input of the NAND gate 166, to a first inverted reset input R.sub.1-bar to the flip-flop FF.sub.1, to an input of a delay 172 and to an input of the NAND gate 168. An inverted under-voltage lockout signal U.sub.VLO-bar is coupled to a first inverted reset input R.sub.1-bar to the flip-flop FF.sub.3 and to second inverted reset input R.sub.s-bar to the flip-flop FF.sub.1. An output Q of the flip-flop FF.sub.1 is coupled to an input of the NAND gate 168. An output of the delay 168 is coupled to an input of the NAND gate 168.
[0060] An output of the NAND gate 166 is coupled to a first inverted set input S.sub.1-bar of a flip-flop FF.sub.4. An output of the NAND gate 168 is coupled to a second inverted set input S.sub.2-bar of the flip-flop FF.sub.4. An output Q of the flip-flop FF.sub.4 is coupled to an input of an AND gate 174. An inverted output of the gate 174 is coupled to a second inverted reset input to the flip-flop FF.sub.3. A non-inverted output of the gate 174 forms the signal HIGHOUT. The generated signal HIGHOUT is used to control the switch SW.sub.2.
[0061] The signal R.sub.VIN is also compared by a comparator 176 to a current I.sub.3. The current I.sub.3 is generated by an adjustable current source 178. The current source 178 is coupled to V.sub.ℒ as a reference voltage. The current I.sub.3 is adjusted based on the level of V.sub.IN. The output of the comparator 176 is coupled to a first input of a NAND gate 180. The signal HIGHOUT is coupled to a second input to the NAND gate 180. An output of the NAND gate 180 is coupled to a first input of a NAND gate 182. The inverted under-voltage lockout signal U.sub.VLO-bar is coupled to a second input of the NAND gate 182. An output of the NAND gate 182 is coupled to an inverted reset input R-bar to the flip-flop FF.sub.4 and to a first input to a sample circuit 184.
[0062] The signal R.sub.VIN is coupled to a second input of the sample circuit 184. The NAND gate 182 generates a signal High Side Off, which is used by the sample circuit 184 for sampling V.sub.IN. More particularly, each time that the high side switch SW.sub.2 is turned off (i.e. opened), the sample circuit preferably waits a delay period of approximately 250 to 300 nanoseconds and then samples the level of V.sub.IN. Therefore, the samples are taken at approximately when V.sub.ℒ is equal to zero volts. Successive samples of V.sub.IN can be averaged to ensure that the monitored level of V.sub.IN does not change rapidly. The sample circuit 184 generates a signal ~V.sub.IN (steady-state) which is representative of the level of V.sub.IN. This signal is used for generating the current I.sub.3 which is also representative of the level of V.sub.IN.
[0063] Elements of
[0064] The flip-flop FF.sub.1 and the delay block 172 are used to delay turning on the switch SW.sub.2 so as to avoid turning on the switch prematurely. The U.sub.VLO signal inhibits switching in case of an under-voltage condition.
[0065] The switch SW.sub.2 stays on until the switch SW.sub.2 is turned off based on comparison performed by comparator 176. More particularly, the switch SW.sub.2 is turned off (opened) when V.sub.IN is substantially equal to V.sub.ℒ as offset by an amount indicated by the level of ~V.sub.IN (steady-state). The comparator 176 preferably performs its comparison with hysteresis so as to avoid multiple changes in the level of its output at crossings of the input signal levels of the comparator 176.
[0066] As shown in
[0067]
[0068] Within the current control section 186 of the low driver 152, the signal V.sub.EAO is coupled to a first input to a comparator 196. A second input to the comparator 196 receives a first reference voltage (e.g. 2.5 volts) while a third input to the comparator 196 receives a second reference voltage (e.g. 2.0 volts). The comparator 196 generates a signal “V.sub.EAO > 2.5 v -bar” by comparing the signal V.sub.EAO to the first and second reference voltages; the signal “V.sub.EAO > 2.5 v -bar” is activated when V.sub.EAO rises above the first reference and is deactivated when the signal V.sub.EAO falls below the second reference. Thus, the comparator 196 performs its comparison with hysteresis. The comparator 196 determines whether low driver controller 154 performs switching based on peak current control or based on frequency control. When VEAO rises above 2.5 volts, switching is by peak current control; when V.sub.EAO falls below 2.0 volts, switching is by frequency control. Thus, the logic level of “V.sub.EAO > 2.5 v -bar” determines whether the switching is based on peak current control or frequency control.
[0069] The signal I.sub.SENSE is coupled an input to a first amplifier 198 and to an input to a second amplifier 200. The amplifier 1982 can have, for example, a gain of 15, while the amplifier 200 can have a gain of, for example 7.5. The output of the amplifier 198 is coupled to a first input to a comparator 202 via a switch S.sub.1. The output of the amplifier 200 is coupled to the first input of the comparator via a switch S.sub.2. The signal V.sub.EAO is coupled to a second input to the comparator CMP4. The signal “VEAO > 2.5 v -bar” is coupled to control the switch S.sub.2 and to control the switch S.sub.1 via an inverter 204. Thus, one of the switches S.sub.1 are S.sub.2 is closed while the other is opened dependent upon the signal “V.sub.EAO > 2.5 v -bar”. Accordingly, the outputs of the amplifiers 198 and 200 are selectively coupled to the first input of a comparator 202 dependent upon the level of V.sub.EAO. An output of the comparator 202 is coupled to an input to switching logic 192.
[0070] Under current control, the amplifier 198 having higher gain is active so as to magnify the effect of I.sub.SENSE in comparison to VEAO by comparator 202. Under frequency control, the amplifier 200 is active which employs lower gain so as to reduce the effect of I.sub.SENSE in the comparison which causes the frequency control section 188 to primarily control switching.
[0071] Within the frequency control section 188 of the low driver 152, the signal I.sub.SENSE is coupled to an input to an amplifier 206. The amplifier 206 can have, for example, a gain of 7.5. An output of the amplifier 206 is coupled to a first input to a comparator 208. A second input to the comparator is coupled to a reference voltage, which can be, for example, approximately 2.5 volts. An output of the comparator 208 is coupled to an input to switching logic 178.
[0072] The current control section 186 and the frequency control section 188 control the timing of turning off the low side switch SW.sub.1 within each switching cycle via switching logic 192.
[0073] The timer section 190 of the low driver 152 controls switching frequency as well as the timing for turning on the low side switch SW.sub.1 for each switching cycle. Within the timer section 190, the signal V.sub.EAO is coupled to a first input to an oscillator 210. The signal “V.sub.EAO > 2.5 v -bar” from the comparator 196 is coupled to a second input of the oscillator 210. The oscillator 210 generates a periodic ramp signal that is coupled to an input of timer block 212.
[0074] The timer block 212 generates a logic signal HON and a logic signal ONSET which are coupled to the switching logic 192. The signal HON is used to generate the signal READYHIGHON for the high driver controller 154. For peak current control, the signal HON is generated at fixed intervals. The signal ONSET is used to turn on the low side switch SW.sub.1. For example, a timer of 3.33 microseconds can be reset for each switching cycle; 500 nanoseconds prior to expiration of the timer, the signal HON is activated. And, upon expiration of the timer, and once ZCD is greater than zero, then the signal ONSET can be activated. Once ONSET is activated, then the low side switch SW.sub.1 can be closed upon a valley in signal ZCD (since ZCD represents V.sub.ℒ) so as to operate the switch SW.sub.1 under zero volt switching (ZVS) conditions. The 500 nanosecond difference ensures that HON is activated prior to ONSET.
[0075] The signal ZCD is referenced to the same ground level as the low side driver controller 152. The signal ZCD is also representative of the level of V.sub.ℒ. Thus, signal ZCD is used by the low side driver controller 152 as a proxy for V.sub.ℒ in order to operate the switch SW.sub.1 under ZVS conditions.
[0076] For current control, rather than a fixed timer interval of 3.33 microseconds, for example, the timer interval is varied dependent upon the level of V.sub.EAO. Thus, the timer interval affects the switching frequency for regulating the output voltage in a feedback loop.
[0077] The timer interval of 3.33 microseconds corresponds to a switching frequency for peak current control of 300 kHz. In an embodiment, the switching frequency f.sub.clamp can be clamped at 500 kHz, 300 kHz, 145 kHz, or some other selected frequency by appropriate selection of timing components.
[0078] An output of the switching logic 192 is coupled to a driver 194. The driver 194 generates the signal LOWOUT.
[0079] During a switching cycle of the switches SW.sub.1 and SW.sub.2, the level of V.sub.ℒ rises above the level of V.sub.IN immediately upon opening of the low side switch SW.sub.1. Under light load conditions, energy stored in the primary side of the transformer T.sub.1 is not as effectively transferred to its secondary side. The energy stored in the snubber capacitor C.sub.SN can therefore increase with each switching cycle so that it becomes overcharged with energy and so that the level of V.sub.ℒ can ring to an excessively high level upon opening of the low side switch SW.sub.1. These effects of a light load condition can be mitigated by turning on the high side switch SW.sub.2 earlier in the switching cycle. Thus, in accordance with an embodiment of the present invention, the high side switch SW.sub.2 is turned on earlier in the switching cycle under certain light load conditions than it would otherwise be turned on. Similarly, when the input supply voltage V.sub.IN is at a high level, this can also result in overcharging the snubber capacitor C.sub.SN. This can also be mitigated by turning on the high side switch SW.sub.2 earlier in the switching cycle. Using frequency control to control switching when the input voltage V.sub.IN is at a high level, rather than current control, can also help to mitigate these issues. Thus, in accordance with an embodiment of the present invention, frequency control is used under certain high input voltage conditions.
[0080] In an embodiment, a comparator 214 is included in the current control section 186 of
[0081]
[0082] The foregoing detailed description of the present invention is provided for the purposes of illustration and is not intended to be exhaustive or to limit the invention to the embodiments disclosed. Accordingly, the scope of the present invention is defined by the appended claims.