Pipe handler
09845646 · 2017-12-19
Assignee
Inventors
Cpc classification
E21B19/15
FIXED CONSTRUCTIONS
E21B19/155
FIXED CONSTRUCTIONS
B66F11/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
E21B19/15
FIXED CONSTRUCTIONS
B66F11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pipe handler trailer assists with the handling of very large and heavy pipes that are regularly raised to and lowered from an elevated surfaces. A height adjustment assembly sets the maximum height that a skidway will reach when a lift cylinder is fully extended and lift arms are thereby rotated. Located within lift arms are toothed racks. An adjustment block couples the skidway to lift arms through the racks and also supports locking blocks that have teeth complementary to the teeth on the racks. A lock will vary from firm contact with the inner wall of lift arms to having a gap there between. When the lock engages the inner wall of the lift arm this drives the complementary teeth into secure engagement with the rack teeth, which can then rigidly support heavy load without motion.
Claims
1. A pipe handler having a height adjustment assembly to set an adjustable maximum height that a skidway will reach above a deck when a hydraulic lift cylinder is extended, comprising: a supporting carriage supporting at least a first end of said skidway; a lift arm pivotally coupled to said supporting carriage adjacent a first terminus and pivotal with respect to said supporting carriage about an axis transverse to a longitudinal axis of said skidway; an internal rack fixed within said lift arm; an adjustment block coupling said internal rack to said skidway; a locking block coupled to said adjustment block and configured to rigidly engage with said internal rack and thereby prevent relative movement of said adjustment block relative to said internal rack when said skidway is displaced from said deck; a drive operative to reposition said adjustment block longitudinally along said skidway and thereby alter the maximum height that the skidway will reach when said hydraulic lift cylinder is extended.
2. The pipe handler of claim 1, wherein said lift arm further comprises a pair of lift arms and said internal rack further comprises a pair of internal racks, each one of said pair of internal racks fixed within a respective one of said pair of lift arms.
3. The pipe handler of claim 1, wherein said locking block further comprises at least one cylinder.
4. The pipe handler of claim 1, wherein said locking block is configured to disengage from said internal rack when said skidway rests in said bed.
5. The pipe handler of claim 1, further comprising: a slide configured to slide longitudinally relative to said skidway while maintaining a fixed angular relation thereto; a cam having a fixed angular relation to said slide and configured to rigidly engage with said lift arm when said skidway is displaced from said deck, and configured to disengage from said lift arm when said skidway rests in said bed.
6. The pipe handler of claim 5, wherein said locking block further comprises teeth complementary to said internal rack, said complementary teeth coupled to said cam and moved by said cam when said cam is rigidly engaged with said lift arm into rigid engagement with said internal rack.
7. The pipe handler of claim 6, further comprising a boom unlock cylinder configured when energized when said skidway rests in said bed to lift said skidway relative to said lift arm and thereby uncouple said complementary teeth from said internal rack.
8. The pipe handler of claim 5, wherein said drive further comprises a hydraulic height adjustment cylinder configured when energized when said skidway rests in said bed to move said slide relative to and longitudinal along said skidway.
9. The pipe handler of claim 5, wherein said drive further comprises an acme screw configured when energized when said skidway rests in said bed to move said slide relative to and longitudinal along said skidway.
10. The pipe handler of claim 5, wherein said cam is rigidly coupled to said slide.
11. A height adjustable pipe handler, comprising: a supporting carriage supporting at least a first end of said skidway; a lift arm pivotally coupled to said supporting carriage adjacent a first terminus and pivotal with respect to said supporting carriage about an axis transverse to a longitudinal axis of said skidway; an adjustment block having a slide coupling said lift arm to said skidway, said slide configured to slide longitudinally relative to said skidway while maintaining a fixed angular relation thereto; a locking block coupled to said adjustment block and responsive to an angular relationship between said lift arm and said slide configured to rigidly engage with said lift arm when said skidway is displaced from said deck and thereby prevent relative movement of said adjustment block relative to said lift arm; a drive operative to reposition said adjustment block longitudinally along said skidway and thereby alter the maximum height that the skidway will reach when said hydraulic lift cylinder is extended.
12. The height adjustable pipe handler of claim 11, wherein said locking block further comprises a cam having a fixed angular relation to said slide and configured to rigidly engage with said lift arm when said skidway is displaced from said deck, and configured to disengage from said lift arm when said skidway rests in said bed.
13. The height adjustable pipe handler of claim 11, wherein said drive further comprises a hydraulic height adjustment cylinder configured when energized when said skidway rests in said bed to move said slide relative to and longitudinal along said skidway.
14. The height adjustable pipe handler of claim 11, wherein said drive further comprises an acme screw configured when energized when said skidway rests in said bed to move said slide relative to and longitudinal along said skidway.
15. A locking height adjustable pipe handler having a height adjustment assembly to set an adjustable maximum height that a skidway will reach above a deck when a hydraulic lift cylinder is extended, comprising: a supporting carriage supporting at least a first end of said skidway; a lift arm pivotally coupled to said supporting carriage adjacent a first terminus and pivotal with respect to said supporting carriage about an axis transverse to a longitudinal axis of said skidway; an internal rack fixed within said lift arm; an adjustment block coupling said internal rack to said skidway; a locking block coupled to said adjustment block and configured to rigidly engage with said internal rack and thereby prevent relative movement of said adjustment block relative to said internal rack when said skidway is displaced from said deck and further configured to disengage from said internal rack when said skidway rests in said bed; a drive operative to reposition said adjustment block longitudinally along said skidway and thereby alter the maximum height that the skidway will reach when said hydraulic lift cylinder is extended.
16. The locking height adjustable pipe handler of claim 15, wherein said adjustment block further comprises a slide configured to slide longitudinally relative to said skidway while maintaining a fixed angular relation thereto.
17. The locking height adjustable pipe handler of claim 16, wherein said locking block further comprises a cam having a fixed angular relation to said slide and configured to rigidly engage with said lift arm when said skidway is displaced from said deck, and configured to disengage from said lift arm when said skidway rests in said bed.
18. The locking height adjustable pipe handler of claim 17, wherein said locking block further comprises teeth complementary to said internal rack, said complementary teeth coupled to said cam and moved by said cam when said cam is rigidly engaged with said lift arm into rigid engagement with said internal rack.
19. The locking height adjustable pipe handler of claim 18, further comprising a boom unlock cylinder configured when energized when said skidway rests in said bed to lift said skidway relative to said lift arm and thereby uncouple said complementary teeth from said internal rack.
20. The locking height adjustable pipe handler of claim 19, wherein said drive further comprises a hydraulic height adjustment cylinder configured when energized when said skidway rests in said bed to move said slide relative to and longitudinal along said skidway.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The objects, advantages, and novel features of the present invention can be understood and appreciated by reference to the following detailed description of the invention, taken in conjunction with the accompanying drawings, in which:
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(12) Manifested in the preferred embodiment, the present invention provides a pipe handler trailer 100 for use in the oil drilling and rigging industry and other appropriate industries to assist with the handling of very large and heavy pipes that are regularly raised to and lowered from an elevated surface such as a drilling platform. While a trailer is not critical to the operation of the invention, and so the pipe handler apparatus could conceivably be provided on a self-propelled vehicle such as a truck, or alternatively provided on a fixed structure without wheels, the provision of various trailer components such as a tongue assembly 110 with hitch 112, wheels 114, support legs 116, and trailer undercarriage 118 illustrated in
(13) Trailer top 120 includes a deck 122 which in the preferred embodiment may be provided with one or more small gaps within which are provided pick-up and indexing arms 124 that facilitate the loading of pipes onto deck 122. A motor, hydraulic pump and associated controls and components may be provided in power box 126, though any suitable source of energy and motive power may be provided within the constraints of the present invention.
(14) In accord with the teachings of the present invention, a novel height adjustment assembly is used to set the maximum height that the skidway or trough 130, also sometimes referred to as the boom, will reach when a hydraulic lift cylinder 143 is fully extended. When stored, such as during periods of non-use or during transport, skidway 130 will preferably nest within deck 122. Likewise, when a pipe is being loaded from deck 122 into trough 131, skidway 130 will also be lowered and nested within deck 122.
(15) In the preferred embodiment pipe handler trailer 100 illustrated in
(16) Skidway 130 includes a trough 131 for receiving and holding a pipe during conveyance. This trough may be sized for a single pipe diameter, but will more typically be dimensioned to support the largest pipe for which the pipe handler trailer 100 is designed to accommodate. Various apparatus known in the art may optionally be provided to better secure, retain or hold pipes, whether the maximum size or smaller, safely in the trough, including various hoops, covers or the like.
(17) In preferred embodiment pipe handler trailer 100, and most visible in
(18) Adjacent to the forward end of the trailer and positioned to roll along the top surface of trough 131 is skate 136. Skate 136 may preferably be provided with a cradle 137 which holds one end of a pipe, and also with a backstop 138 which preferably rises above cradle 137 to engage the end of a pipe along a transverse plane. This allows skate 136 to cradle and move a pipe along trough 131, to raise or lower the pipe relative to trailer deck 122.
(19) Skate 136 is driven longitudinally along trough 131 by a drive 150, which in the preferred embodiment pipe handler trailer 100 is an endless chain 153 wrapping at distal ends of trough 131 about sprockets 151, 152. At least one of sprockets 151, 152 will be connected to a source of motive power, such as through a hydraulic coupling back to power box 126, though once again, any suitable source of motive power may be used. Furthermore, other methods and apparatus may be used to move skate 136 longitudinally along trough 131.
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(21) Located within lift arms 141, 142 are toothed racks 144, 145, respectively. The arrangement of lift arm 141 within rack 144 is visible in
(22) Coupling skidway 131 to lift arms 141, 142 through racks 144, 145 is adjustment block 160. Again as best illustrated in
(23) Because of the rigid couplings to shaft 166, cam locks 167 are also rigidly coupled with plate 164 and slide 162. This means that as lift arms 141, 142 rotate relative to skidway 130, the surface of cam locks 167 most nearly adjacent to lift arms 141, 142 changes. By shaping the outer perimeter geometry of cam locks 167 to vary in radial distance from shaft 166, and thereby define a cam surface which changes in radial distance with angular rotation, cam locks 167 will vary from firm contact with the inner wall of lift arms 141, 142 to having a gap there between, depending upon the angular orientation of skidway 130 relative to racks 144, 145.
(24) The relative position of locking blocks 168 along racks 144, 145 is adjusted in preferred embodiment pipe handler trailer 100 only when skidway 130 is fully lowered into deck 122, which results in skidway 130 and racks 144, 145 being parallel. Once lowered, then it will be apparent that locking blocks 168 are positioned directly vertically above racks 144, 145. In this position, cam locks 167 are spaced from the inner wall of lift arms 141, 142, allowing locking blocks 168 to be moved vertically away from racks 144, 145. This vertical movement of locking blocks 168 relative to racks 144, 145 is achieved through a secondary unlock actuator 180, visible in
(25) In an alternative embodiment to preferred embodiment pipe handler trailer 100 contemplated herein, hydraulically controlled locking blocks such as blocks 268 described herein below are used instead of locking blocks 168. To change the height that skidway 130 reaches, or in other words to adjust pipe handler trailer 100 to a particular derrick platform elevation, lift arms 141, 142 and skidway 130 are fully lowered. This will then trigger a safety switch, detector or the like. When the safety switch is triggered, this in turn allows an operator to release locking blocks 168 from racks 144, 145 through hydraulic or other control Once locking blocks 168 are released, the operator may then activate hydraulic height adjustment cylinder 170 to move adjustment block 160 longitudinally along lift arms 141, 142, simply by retracting or extending hydraulic height adjustment cylinder 170.
(26) Retracting the cylinder will cause adjustment block 160 to be drawn to the end of travel on lift arms 141, 142 and racks 144, 145. When in this position, and when lift arms 141, 142 are subsequently raised by action of hydraulic lift cylinder 143, skidway 130 will reach to the maximum height. To set pipe handler trailer 100 to raise skidway 130 to the minimum height, the operator will lower lift arms 141, 142 and skidway 130, if they are not already lowered, which triggers the safety switch. Then the operator will release locking blocks 168, and next extend hydraulic height adjustment cylinder 170.
(27) The limits of travel of adjustment block 160 along lift arms 141, 142 may be set by travel limit detectors, switches or the like. In addition to, or alternatively, the limits may be set by limits built or incorporated into hydraulic height adjustment cylinder 143.
(28) An alternative embodiment pipe handler trailer 200 is illustrated in
(29) While many components are identical, as illustrated in
(30) Adjustment block 260 has internal threads where acme screws 271, 272 pass through. These internal threads mate with threads on the acme screws 271, 272, and the ends of acme screws 271, 272 are fixed within and relative to skidway 230. Since internal racks 244, 245 are fixed within lift arms 241, 242, rotation of acme screws 271, 272 will apply forces that will cause adjustment block 260 to move relative to the racks.
(31) Before the lift arms 241, 242 are rotated by the hydraulic lift cylinder 243, and while they are fully lowered to a location nearly or fully parallel with deck 222, a switch or the like is triggered that then, and only then, will allow motor 273 coupled to the end of the acme screws 271, 272 to turn. In this embodiment, motor 273 is a hydraulic motor, but other types of motors will be understood to reasonably be substituted therefore. Additional safety and strength in the adjustment assembly may be provided by a pinion gear within locking blocks 268 that rolls on associated racks 244, 245. Locking blocks 268 may also preferably include locking cylinders 267 that otherwise prevent relative movement between adjustment block 260 and internal racks 244, 245. In this alternative embodiment pipe handler trailer 200, locking cylinders 267 perform the function of cam lock 167, but instead of being a cam activated by rotary motion, cylinders may be provided that are hydraulically or otherwise actuated to engage with arms 241, 242, creating the same pressure from that engagement that is generated by cam lock 167. The locking cylinders, for exemplary purpose only and not limiting thereto, may comprise features 269 such as complementary teeth that engage with the teeth on the internal racks 244, 245. These features 269 are ordinarily biased such as through spring, hydraulic, magnetic, gravitational or other force to engage securely with internal racks 244, 245 and prevent relative motion between features 269 and the racks. Only when motive forces are applied or removed to neutralize locking cylinders 267, such as through a hydraulic cylinder, electrical solenoid or other suitable motive power source will the locking cylinders 267 release features 269 from the rack teeth. When the switch is triggered, signifying that skidway 230 has been lowered, then these locking cylinders 267 may also be released to permit this relative movement.
(32) While
(33) When acme screws 271, 272 are rotated, the point at which skidway 230 couples to lift arms 241, 242 through adjustment block 260 will change, and may preferably be adjustable from a lowermost point on the lift arms that is relatively close to deck 222 to a highest point on the lift arms relatively distal to deck 222. The length of the internal racks 244, 245 and the length of acme screws 271, 272 will limit the extent of adjustment available. Since this relative movement changes the height of the skidway 230 end adjacent the rear of the trailer when lift arms 241, 242 are raised, rotating acme screws 271, 272 will adjust the height to a desired target height. Since the height of the drilling platform will vary between different drilling rigs, this permits both the maximum height (perpendicular to the trailer longitudinal axis) that skidway 230 can reach, and the stroke that skidway 230 travels parallel to the trailer 200 longitudinal axis as it is raised and lowered, to be changed through a very large number of positions and settings. By incorporating adequate locking cylinders and safety switches, these height and stroke settings can only be changed when skidway 230 is fully lowered, so that there is no risk of the skidway suddenly dropping during use. Where desired, markings may be provided on skidway 230 that correlate a relative position between the skidway and lift arms 241, 242 to a predetermined maximum height.
(34) While the foregoing details what is felt to be the preferred and alternative embodiments of the invention, no material limitations to the scope of the claimed invention are intended. Further, features and design alternatives that would be obvious to one of ordinary skill in the art are considered to be incorporated herein. The scope of the invention is set forth and particularly described in the claims hereinbelow.