Mounting Press, Grinding and/or Polishing Device, and Production Line for Mounting Samples and for Machining the Mounted Samples
20230191544 · 2023-06-22
Inventors
Cpc classification
B29K2705/00
PERFORMING OPERATIONS; TRANSPORTING
B29C2043/5833
PERFORMING OPERATIONS; TRANSPORTING
B24B37/04
PERFORMING OPERATIONS; TRANSPORTING
B29C43/08
PERFORMING OPERATIONS; TRANSPORTING
B29C43/006
PERFORMING OPERATIONS; TRANSPORTING
B23P23/04
PERFORMING OPERATIONS; TRANSPORTING
B29C43/18
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/40
PERFORMING OPERATIONS; TRANSPORTING
B29K2105/251
PERFORMING OPERATIONS; TRANSPORTING
B29C43/58
PERFORMING OPERATIONS; TRANSPORTING
G01N1/286
PHYSICS
B29C2043/5808
PERFORMING OPERATIONS; TRANSPORTING
B29C2043/043
PERFORMING OPERATIONS; TRANSPORTING
B29C2043/5875
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23P23/04
PERFORMING OPERATIONS; TRANSPORTING
B24B37/04
PERFORMING OPERATIONS; TRANSPORTING
B29C43/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a mounting press for automatically mounting metallographic samples in mounting material, comprising: a pressing unit with the press cylinder, a feeding device for feeding mounting material, e.g. plastic granules, a sample loading table with a plurality of loading stations, on each of which the operator can place a sample to be mounted, a control device, a grinder and/or polisher, comprising: a device housing, at least one processing station for processing the underside of the sample, wherein the processing station comprises a grinding plate with a grinding disc for grinding the underside of the sample or a polishing plate for polishing the underside of the sample, a sample feeder with a sample removal position for providing the samples for a grinding and/or polishing process, a sample deposit position for depositing the samples after the grinding and/or polishing process, a grinding-/polishing head with a sample gripper for gripping a sample, wherein the grinding/polishing head with the sample gripper moves to the sample removal position and the sample gripper grips a sample, wherein the grinding-/polishing head with the sample gripper conveys the sample to the at least one processing station and the underside of the sample is ground or polished in the processing station, and wherein the grinding-/polishing head with the sample gripper moves the sample to the sample deposit position after the grinding or polishing process and possibly further processing steps and deposits the sample there, as well as an automated production line for mounting a plurality of samples and for processing the thus mounted samples by grinding and/or polishing samples in a program-controlled overall system comprising an automated mounting press and an automated grinder and polisher.
Claims
1. A mounting press for mounting samples in mounting material, comprising: a pressing unit with a press cylinder, a feeding device for feeding mounting material, a sample loading table having a plurality of loading stations, on each of which the operator can place a sample to be mounted, a control device adapted to control the mounting press with the following steps: a) the sample loading table moves one of the loading stations with one of the samples to be mounted to a sample receiving position of the pressing unit, b) the sample to be mounted is introduced from the sample receiving position into the press cylinder and the mounting material is fed into the press cylinder, c) the mounting operation is performed to produce a mounted sample, d) the thus mounted sample is ejected from the press cylinder, and steps a) to d) are repeated to mount a plurality of samples.
2. Mounting press according to claim 1, wherein the sample loading table is in the form of a rotary table and the loading stations are arranged circumferentially in a peripheral annular region of the rotary table.
3. Mounting press according to claim 1, wherein the press cylinder comprises a lower first and an upper second opening and the sample is introduced into the press cylinder through the lower first opening and the mounting material is fed into the press cylinder through the upper second opening, wherein the pressing unit comprises an upper closure slide, and the control device is adapted to control the upper closure slide such that the upper closure slide closes the upper second opening of the press cylinder after mounting material has been fed in, in order to subsequently be able to carry out the pressing process.
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5. Mounting press according to claim 1, wherein a plunger is located in each of the loading stations as a placement surface for the sample to be mounted and the pressing unit comprises a plunger drive, and wherein the plunger drive couples to the respective plunger in the sample receiving position in order to lift the plunger with the sample to be mounted out of the loading station and push it into the press cylinder.
6. Mounting press according to claim 5, wherein the mounted sample is driven upwards out of the press cylinder by the plunger drive after the pressing process and the plunger and the pressing unit comprises a sample ejector which ejects the mounted sample driven upwards out of the press cylinder from the pressing unit, wherein the sample elector pushes the mounted sample transversely down to the axis of the press cylinder from the upwardly driven plunger to eject the mounted sample.
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8. Mounting press according to claim 5, wherein, after ejection of the mounted sample, the plunger drive moves down again with the plunger and the empty plunger is deposited again in the loading station of the sample loading table before the next loading station with the next plunger and the next sample is moved to the sample receiving position to start the next cycle.
9. Mounting press according to claim 1, wherein the mounting press comprises an insertion opening under the press cylinder, in which the sample loading table moves at least partially and cyclically inserts, at the loading stations, the samples to be mounted into the insertion opening one after the other in order to move one sample to be mounted under the press cylinder.
10. Mounting press according to claim 1, wherein at least a first and a second storage container for storing different first and second mounting material are connected to the feeding device, so that the feeding device can feed mounting material from both the first and the second storage container into the press cylinder, and wherein the feeding of the first and second mounting material is controlled by the control device in order to automatically feed the first and/or second mounting material into the press cylinder, in each case in a predefined quantity.
11. Method for mounting a plurality of samples in mounting material with a mounting press, wherein a sample loading table comprising a plurality of loading stations is loaded with a plurality of samples to be mounted, and the samples are subsequently automatically mounted one after the other in a program-controlled manner in clock cycles with the following clock steps: a) moving a loading station with a sample to be mounted to a sample receiving position of a pressing unit, b) introducing the sample from step a) from the loading station into a press cylinder of the pressing unit and feeding mounting material into the press cylinder, c) pressing the mounting material and the sample in the press cylinder to produce a mounted sample, d) ejecting the mounted sample from the press cylinder, wherein the clock cycle is repeated with the clock steps a) to d) to mount a plurality of samples.
12. Method according to claim 11, wherein the samples are introduced into the press cylinder from below and the mounting material is fed into the press cylinder from above, wherein the press cylinder is closed at its upper end in a program-controlled manner after the mounting material has been fed in, in order to subsequently carry out the pressing process automatically in a program-controlled manner.
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14. Method according to claim 11, wherein the samples to be mounted are each deposited on their own plunger at the loading stations and the samples together with their own plunger are each inserted axially from below into the press cylinder.
15. Method according to claim 14, wherein, after the pressing process, the mounted sample is moved upwardly out of the press cylinder and is pushed down from the plunger by a sample ejector transversely to the axis of the press cylinder to eject the mounted sample.
16. Method according to claim 14, wherein, after ejection of the mounted sample, the empty plunger moves down again and is deposited again in the loading station before the next loading station with the next plunger and the next sample is moved to the sample receiving position to start the next cycle.
17. Method according to claim 14, wherein the sample loading table cyclically moves the loading stations with the plungers and the samples to be mounted deposited thereon under the press cylinder, in order to axially introduce one of the plungers with the sample deposited thereon into the press cylinder and/or wherein, after the pressing operation, the plunger is again moved axially downwards out of the press cylinder and deposited again on the loading station before, in the next cycle, the next loading station with the next plunger and the next sample moves under the press cylinder.
18. Method according to claim 11, wherein at least two different mounting materials are automatically and successively fed into the press cylinder in a program-controlled manner.
19. Mounting press for mounting samples in mounting material, comprising a press cylinder, a plunger on which a sample to be mounted can be deposited, and a feeding device for feeding the mounting material into the press cylinder, wherein the press cylinder comprises a lower first opening and an upper second opening and the sample to be mounted is inserted with the plunger through the lower first opening into the press cylinder and the mounting material is fed in through the upper second opening.
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47. Production line for automated mounting and subsequent surface finishing of samples, comprising: the automated mounting press according to claim 1 for the program-controlled mounting and ejection of a plurality of samples in sequence, an automated surface-processing device for processing the underside of the plurality of samples mounted by the mounting press in sequence in a program-controlled manner, and comprising a sample removal position and a sample deposit position, a first conveying device for conveying the mounted samples ejected from the automated mounting press to the sample removal position of the surface-processing device, program control devices for controlling the automated mounting press and the automated surface-processing device.
48. Production line according to claim 47, comprising a sample collection device for collecting the plurality of samples mounted by the mounting press and processed by the surface-processing device.
49. Production line according to claim 48, comprising a second conveying device for conveying the mounted samples processed by the surface-processing device from the sample deposit position to the sample collection device.
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62. Method for producing a plurality of mounted samples with a ground and/or polished underside with the production line according to claim 47 with the following steps, or with the interposition of further steps: a) providing a plurality of samples to be mounted at a mounting press, b) pressing a first sample to be mounted with mounting material in a press cylinder of the mounting press to a mounted sample, c) ejecting the first mounted sample from the press cylinder, d) conveying the first mounted sample from the mounting press to a surface-processing device, e) gripping the individual first mounted sample with a sample gripper of the surface-processing device, f) moving to a processing station of the surface-processing device, with the sample gripper for processing the underside of the first mounted sample in the processing station, g) moving to a sample deposit position with the sample gripper and depositing the first mounted sample at the sample deposit position, h) repeating steps b) through d) and e) through g) a number of times to produce a plurality of mounted samples with a surface processed underside.
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Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0184] In the drawings:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0216] 1. Automated Mounting Press
[0217] With reference to
[0218] With reference to
[0219] With reference to
[0220] In a preparatory step, the operator places a metallographic sample 126 to be mounted, which is symbolized in
[0221] After this manual preparatory step, the operator can start a program-controlled fully automated mounting process of all deposited samples 126 to be mounted. The control device or program control device 111 controls the mounting process of the samples 126 along clock cycles. With each clock cycle, the sample loading table 122 moves, in a program-controlled manner, one loading station 124 at a time with the plunger 128 lying therein and the sample 126 to be mounted deposited thereon into the sample receiving position 136 of the pressing unit 134, i.e. under the press cylinder 132.
[0222]
[0223] In
[0224] With reference to
[0225] With reference to
[0226] After the hot-mounting pressing process is completed, the closure slide 140 is pulled aside again to open the press cylinder 132 at the top. Subsequently, the plunger 128 is moved upwards by the plunger drive, with the now mounted sample 142 being moved out of the press cylinder 132 through the upper opening 132b.
[0227] With reference to
[0228] Subsequently, the plunger rod 138 moves the press plunger 128 back down to deposit the press plunger 128 back in its loading station 124 and the plunger rod 138 decouples from the press plunger 128 again. For this purpose, the plunger rod 138 is locked in the respective press plunger 128 (not shown), so that press plunger 128 cannot disengage from the plunger rod 138 when it is pulled out of the press mold or press cylinder 132. The locking mechanism is such that it can be activated and released via the control device or the program control device 111. When the press plunger 128 is decoupled from the plunger rod 138 when it is deposited in the sample loading table 122, and the plunger rod 138 is moved down a little further so that the sample loading table 122 can move the next sample 126 to be mounted into the pressing unit 134 or under the press cylinder 132.
[0229] Now, the cycle for mounting the first sample is complete and the next cycle can begin in the same manner, with the sample placement table 122 moving the next loading station 124 into the sample receiving position 136 under the press cylinder 132.
[0230] In the example of the mounting press 110 shown, the sample loading table 122 is designed as a rotary table, which is rotated further by one position with each cycle by a drive device 151 clocked by the program control device 111, in order to then couple the plunger rod 138 to the next press plunger 128 with sample 126 to be mounted thereon.
[0231] The pressing unit 134 is generally U-shaped in the cross-section (
[0232] Thus, apart from the preparatory manual loading step, the mounting press 110 represents a fully automated mounting press 110, in the sense that the pressing process and the ejection of the samples are carried out for a plurality of samples 126 to be mounted consecutively one after the other, piece by piece, and fully automated in a program-controlled manner. In other words, in the preparatory work step, the operator loads the loading stations 124 with all the samples 126 to be mounted, starts the mounting press 110, and, from this point on, the mounting press process runs fully automatically for all the samples 126 to be mounted, so that the operator can load and start the mounting press 110 in the evening, for example, and find all the samples in mounted form in the collection container 150 the next morning.
[0233] With reference to
[0234] Step 404: Moving the sample placement table 122, with one of the loading stations 124 with one of the press plungers 128 and the samples 126 to be mounted being placed thereon and moved to the sample receiving position 136 under the press cylinder 132 of the pressing unit 134.
[0235] Step 406: Moving the plunger drive 138 to the press plunger 128 and coupling the plunger drive 138 to the press plunger 128 in the loading station 124 at the sample receiving position 136.
[0236] Step 408: Inserting the press plunger 128 with the sample 126 to be mounted placed thereon by means of the plunger drive 138 from below into the cavity 135 of the press cylinder 132.
[0237] Step 410: Feeding one or more mounting granules 117 through a top opening 132b into the press cylinder 132 onto the press plunger 128 and the sample 126 to be mounted placed thereon.
[0238] Step 412: Closing the upper opening 132b of the press cylinder 132.
[0239] Step 414: Hot pressing the sample with the mounting granules 117 under pressure and temperature application in the press cylinder 132.
[0240] Step 416: Opening the press cylinder 132.
[0241] Step 418: Removing the mounted sample 142 from the press cylinder 132.
[0242] Step 420: Ejecting the mounted sample 142 from the press unit 134.
[0243] Step 422: Pulling the press plunger 128 out of the cavity 135 of the press cylinder 132 and depositing the press plunger 128 on a deposit location, in particular on the loading station 124 from step 406.
[0244] Step 424: Uncoupling the plunger drive 138 from the press plunger 128.
[0245] Program-controlled multiple repetition of the clock cycles with steps 404-424.
[0246] In summary, the mounting press 110 described above allows the mounting process to be fully automated for all samples 126 to be mounted without the presence of the operator after the preparatory mounting step. The design is nevertheless relatively simple and inexpensive, so that the investments for the automated mounting press 110 can be amortized in a short time.
[0247] 2. Grinding and Polishing Machine
[0248] With reference to
[0249] With reference to
[0250] In the case of a sample magazine according to
[0251] These sample feeders 212 or feeding devices have in common that they convey the mounted samples 142 individually, in particular one after the other successively into the sample removal position 214, so that the mounted sample 142 that is currently in that position can be removed and the next mounted sample 142 is automatically conveyed thereafter. Furthermore, the mounted samples 142 are generally, regardless of the type of sample feeder, preferably positioned horizontally in the sample removal position 214 to allow for a precise grip of the sample gripper 222.
[0252] The automated grinder and polisher 210 comprises a grinding and polishing head 216, which, in the present example, is suspended from a frame or bridge 218 and is movable on both the horizontal x-y-plane in both horizontal dimensions x and y. For this purpose, the grinding and polishing head 216 can be displaced in the x-direction along the frame 218 and the frame 218 is displaced by a linear guide 220 in the y-direction. Both are motor-driven and can be operated in a program-controlled manner. Accordingly, the grinder and polisher 210 illustrated here may be of a gantry design. Other movement mechanisms for the sample gripper such as with an extension arm may, however, be used as well.
[0253] The grinding and polishing head 216 comprises a sample gripper 222 configured to grip an individual mounted sample 142 without a sample holder. In the present example, the sample gripper 222 is configured as a three-finger gripper. The sample gripper 222 comprises radially movable gripping fingers 224—three in the present example—which grip the mounted sample 142 at its radial circumferential lateral surface 142c and hold said sample in a force-fit manner. The gripping fingers 224 comprise a step 226 or an inwardly pointing setoff, which forms a stop against the top 142b of the sample and ensures that the mounted sample 142 can be gripped by the sample gripper 222 as horizontally as possible.
[0254] With reference to
[0255] Accordingly, the mounted samples 142 do not have to be clamped in a sample holder, since they are gripped and held individually by means of the sample gripper 222, in the current case designed as a three-finger gripper. The sample gripper 222 rotates the gripped mounted sample 142 about the axis of symmetry of the mounted sample 142, which is coaxial with the axis of rotation A of the sample gripper 222. During the grinding process, both the grinding plate and the gripped mounted sample 142 rotate continuously in an axially offset manner, e.g. in the opposite or the same direction.
[0256] The linear travel of the sample gripper 222 in the z-direction is monitored by an optical probe 240 and an associated optical scale 242 to form a displacement measurement system 240, 242 for the displacement of the sample gripper 222 in the z-direction.
[0257] Furthermore, the grinding and polishing head 216 for the sample gripper 222 comprises a force sensor 248, by means of which the contact force of the mounted sample 142 gripped by the sample gripper 222 against the grinding disc or polishing disc can be measured. In one aspect, the force sensor 248 can be used to grind and polish at a predefined contact force, and the operator can enter the desired contact force into the program control 211 in advance. The force sensor 248 can also be used to detect the contact point of the mounted sample 142 as it is lowered onto the grinding disc, and then the displacement measurement system 240, 242 can be used to remove a predetermined amount of material previously entered by the operator into the program control device 211 in a program-controlled manner. Accordingly, the grinding and polishing head 216 detects the contact point of the mounted sample 142 on the grinding disc or polishing disc, measures the actual contact force, and/or may measure the axial travel distance of the sample gripper 222 in the z-direction during the grinding of the mounted sample 142 to supply one or more of these measured values to the program control device 211 in order to control the grinding operations and/or polishing operations with regard to the contact force and/or with regard to the layer thickness of the abrasive removal with a control circuit.
[0258] In other words, the z-axis of the grinding and polishing head 216 is equipped with a displacement measuring system 240, 242, which makes it possible to automatically remove a predetermined layer thickness from the mounted sample 142, which is specified in advance in the program control device 211 (target preparation). To determine the zero point during the target preparation, the force sensor 248 is used, which is able to detect when the gripped mounted sample 142 comes in contact with the respective grinding disc.
[0259] The gas for the pneumatic actuation of the gripper fingers 224 is fed to the drive spindle 228 via a rotary feedthrough 250, through which the pneumatic gas is fed to the linear slides 238 of the gripper fingers 224 via a gas supply 252. The pneumatic gas is discharged again via a gas discharge 254. Accordingly, the rotary feedthrough 250 in this example is designed as a two-channel rotary feedthrough for the pneumatic drive of the sample gripper 222.
[0260] With reference to
[0261] A grinding wheel or grinding disc 262 is mounted on each grinding plate 258. Each of the four grinding stations 256 is preferably equipped with a different grinding disc with a different grit size, so that the sample gripper 222 holds the gripped mounted sample 142 in place during the entire grinding process and moves it from grinding station to grinding station to grind it successively first coarsely and then increasingly finely. In this process, the grinding discs 262 do not need to be changed between the grinding processes with different grit sizes, since there is a separate grinding station 256 for each desired grit size with the corresponding grinding disc 262, which the grinding and polishing head 216 and the sample gripper 222 move to with the gripped mounted sample 142. Accordingly, the grinding and polishing head 216 first moves to the sample removal position 214, where the sample gripper 222 is lowered and grips an individual, loosely mounted sample 142. The sample gripper 222 then moves back up and the grinding and polishing head 216 moves to the first grinding station 256, typically with the coarsest grinding disc 262. Once there, the sample gripper 222 is moved down in the z-direction until the gripped mounted sample 142 comes in contact with the grinding disc 262, which can be detected by the force sensor 248. Then, controlled by a control circuit, the first grinding process is performed under force and potentially a displacement control under a simultaneous rotation of the grinding disc 262 and the sample gripper 222. When the first grinding process is completed, the sample gripper 222 moves up again. Subsequently, the grinding and polishing head 216 preferably moves to a cleaning station 268. There, in this example, the sample gripper 222 moves back down to immerse the gripped mounted sample 142 in a cleaning bath. Subsequently, the sample gripper 222 moves upwards again. Then, the grinding and polishing head 216 with the sample gripper 222 preferably moves to the next grinding station 256 with a different grinding disc 262 and a different grit size, typically a finer grit, and the sample gripper 222 is lowered there again and the next grinding operation is performed, preferably in the same manner as described above. In the grinder and polisher 210 illustrated herein, up to four different grinding stations 256 with four correspondingly different grinding discs 262 can be successively accessed, preferably in the same manner.
[0262] With reference to
[0263] With reference to
[0264] Air nozzles 272 are mounted radially in the upper region of the cleaning container 269 above the cleaning liquid 270, with which the mounted sample 142 can be dried with cold air and/or warm air after having been rinsed or cleaned. After sufficient cleaning, the sample gripper 222 then moves back up with the mounted sample 142 and the mounted sample 142 is blown dry by means of the air nozzles 272. After the cleaning process in the cleaning station 268, the sample gripper 222 can move to the next grinding station 256.
[0265] In the illustrated example, the automated grinder and polisher further comprises two polishing stations 276. Accordingly, the illustrated example comprises four grinding stations 256, two cleaning stations 268, and two polishing stations 276. It can be seen, however, that a different number and/or arrangement of stations 256, 268, 276 is possible as well, for example three grinding stations 256, two cleaning stations 268, and three polishing stations 276, or for example three grinding stations 256, two cleaning stations 268, and two polishing stations 276, as shown, for example, in
[0266] Accordingly, the cooling water for the grinding operations and/or the polishing suspensions for the polishing operations are supplied by the grinding and polishing head 216. Thus, the required fluids can be supplied by the grinding and polishing head 116 at each surface-processing station 256, 276 without having to be provided separately at each surface-processing station 256, 276. In other words, the fluid nozzles 264, 266 travel with the sample gripper 222 and the gripped mounted sample 142, respectively.
[0267] When the first polishing operation is completed at the first polishing station 276, the grinding and polishing head 216 moves with the sample gripper 222 and the gripped mounted sample 142 to a cleaning station 268 in order to be cleaned and rinsed as described above in connection with the grinding operations. It is convenient to use the first cleaning station 268 for the grinding operations and the second cleaning station 268 for the polishing operations, so that the grinding abrasion and polishing suspensions do not contaminate each other or the cleaning stations do not have to be refilled too often. After having cleaned and rinsed the mounted sample 142 in the second cleaning station 268, a second polishing station 276 may still be moved to a different polishing suspension in order to polish the sample with a different polishing medium, for example. The other polishing suspension may either be added via the same fluid nozzle 266, or additional fluid nozzles, e.g. 2, 3, 4, 5, 6 or more fluid nozzles for coolants and/or polishing suspensions may be provided on the grinding and polishing head 216 that move from station 256, 268, 276 to station 256, 268, 276 together with the sample gripper 222.
[0268] Accordingly, in the present example, a mounted sample 142 is gripped once by the sample gripper 222 and then successively ground consecutively in a plurality of grinding stations 256, in the present example in four grinding stations, with different grit sizes and rinsed and cleaned in a cleaning bath 268, 270 between the respective grinding operations. In addition, the same mounted sample 142 is polished consecutively by means of the same sample gripper 222 in one or more, in the present example two polishing stations 276 with different polishing agents. Again, the mounted sample 126 may be rinsed and cleaned in a cleaning station 268 between polishing operations. The entire grinding, polishing, and cleaning process is fully automated in a program-controlled manner and does not require any operator involvement.
[0269] In the examples shown, the samples are processed individually and are always held by the same sample gripper 222 as they pass through the respective stations 256, 276, 268.
[0270] The grinding and polishing head 216 can adjust the sample gripper 222 with the gripped mounted sample 142 in terms of height (z-axis) and press against the respective grinding disc 262 or against the respective polishing cloth or polishing disc 282, or immerse the sample into the respective cleaning container 269. Preferably, if the grinding and polishing head 216 is provided with the force sensor 248, the respective grinding disc 262 with the gripped mounted sample 142 can be probed and the force with which the gripped mounted sample 142 is pressed against the grinding disc 262 or the polishing disc 282 can be measured and controlled in a feedback control circuit by adjusting the measured value to a value previously set in the program control device 211.
[0271] At the end of the grinding and polishing processes, the grinding and polishing head 216 moves to a sample deposit position 284 and deposits the finished ground, polished and cleaned mounted sample 142 there, so that this mounted sample can be used immediately without any further processing steps, for example, for material analyses, such as hardness tests or microstructure analyses.
[0272]
[0273] In
[0274] A touch display integrated into the grinder and polisher 210 or attached by means of an adjustable support arm (not shown) may be used as the GUI.
[0275] According to
[0276] With reference to
[0277]
[0278] Step 502: Moving the grinding and polishing head 216 to a sample removal position 214 as well as lowering the sample gripper 222 and gripping the mounted sample 142 with the sample gripper 222 at the sample removal position 214.
[0279] Step 504: Moving to a first grinding station 256, and lowering the sample gripper 222 with the gripped mounted sample 142 and pressing the mounted sample 142 with a predefined pressing force onto a rotating first grinding disc 262 of the first grinding station 256 with a first grit size while rotating the sample gripper 222 and feeding coolant, as well as raising the sample gripper 222 with the gripped mounted sample 142.
[0280] If necessary, step 506: Moving to a first cleaning container 269 and immersing the mounted sample 142 gripped by the sample gripper 222 into the first cleaning container 269 as well as lifting the mounted sample 142 from the first cleaning container 269 and, if necessary, blow-drying the gripped mounted sample 142.
[0281] Step 508: Moving to a second grinding station 256, and lowering the sample gripper 222 with the gripped mounted sample 142 and pressing the mounted sample 142 with a predefined pressing force onto a rotating second grinding disc 262 of the second grinding station 256 with a second grit size while rotating the sample gripper 222 and feeding coolant, as well as raising the sample gripper 222 with the gripped mounted sample 142.
[0282] If necessary, step 510: Moving to the first or another cleaning container 269 and immersing the mounted sample 142 gripped by the sample gripper 222 into the first cleaning container 269 as well as lifting the mounted sample 142 from the first cleaning container 269 and, if necessary, blow-drying the gripped mounted sample 142.
[0283] Step 512: Moving to a third grinding station 256, and lowering the sample gripper 222 with the gripped mounted sample 142 and pressing the mounted sample 142 with a predefined pressing force onto a rotating third grinding disc 262 of the third grinding station 256 with a third grit size while rotating the sample gripper 222 and feeding coolant, as well as raising the sample gripper 222 with the gripped mounted sample 142.
[0284] If necessary, step 514: Moving to the first or another cleaning container 269 and immersing the mounted sample 142 gripped by the sample gripper 222 into the first cleaning container 269 as well as lifting the mounted sample 142 from the first cleaning container 269 and, if necessary, blow-drying the gripped mounted sample 269.
[0285] Step 516: Moving to a first polishing station 276, and lowering the sample gripper 222 with the gripped mounted sample 142 and pressing the mounted sample 142 with a predefined pressing force onto a rotating or vibrating first polishing disc 282 of the first polishing station 276 while rotating the sample gripper 222 and feeding a first polishing suspension, as well as raising the sample gripper 222 with the gripped mounted sample 142.
[0286] If necessary, step 518: Moving to a second or another cleaning container 269 and immersing the mounted sample 142 gripped by the sample gripper 222 into the first cleaning container 269 as well as lifting the mounted sample 142 from the first cleaning container 269 and, if necessary, blow-drying the gripped mounted sample 142.
[0287] Step 520: Moving to a second polishing station 276, and lowering the sample gripper 222 with the gripped mounted sample 142 and pressing the mounted sample 142 with a predefined pressing force onto a rotating or vibrating second polishing disc 282 of the second polishing station 276 while rotating the sample gripper 222 and feeding a second polishing suspension, as well as raising the sample gripper 222 with the gripped mounted sample 142.
[0288] If necessary, step 522: Moving to the second or another cleaning container 269 and immersing the mounted sample 142 gripped by the sample gripper 222 into the first cleaning container 269 as well as lifting the mounted sample 142 from the first cleaning container 169 and, if necessary, blow-drying the gripped mounted sample 142.
[0289] Step 524: Moving the grinding/polishing head 216 to a sample deposit position 284 as well as depositing the mounted sample 142 at the sample deposit position 284 with the sample gripper 222.
[0290] Program-controlled multiple repetition of steps 502-524.
[0291] The embodiment of the grinder and polisher 216 is characterized by the following: [0292] The mounted samples 142 may not need to be clamped in a sample holder. [0293] The entire grinding, polishing and cleaning process can be fully automated without any manual intervention. [0294] The grinder and polisher 210 is characterized by low investment costs that can be quickly amortized. [0295] The grinder and polisher 210 is characterized by compact dimensions and can be integrated into a conventional laboratory line. [0296] The grinder and polisher 210 can be used in a flexible manner.
[0297] With reference to
[0298] The etching module 710 further comprises a gas-tight sealable housing 708 having a gas-tight door 732 and an exhaust 734 to remove the vapors from the etching bath 758. Furthermore, the etching bath 758 may be sealed with a lid 759 to prevent an excessive evaporation of acid in the etching bath 758.
[0299] In the example shown, the etching station 756 is attached to the grinder and polisher 210 in a separate etching module 710 and comprises a second sample gripper 722, which is preferably designed like the sample gripper 222. The etching station 756 may, however, also be integrated into the grinder and etcher 210 (not shown). Thus, the grinder/etcher 210 with an attached etching module 710 or with an integrated etching station 756 may also be referred to as the grinder/polisher and/or etcher 210.
[0300] 3. Fully Automated Production Line
[0301]
[0302] The samples 142 mounted by the automated mounting press 110, which are ejected at the sample ejector 147 of the mounting press 110, are conveyed individually, i.e. not in a multiple sample holder, from the automated mounting press 110 to the automated grinder and polisher 210 by a first conveying device 312, in particular successively one after the other. For this purpose, the first conveying device 312 may be designed, for example, as a sample chute or motor-driven conveyor belt. Some of the mounted samples 142 may be buffered temporarily on the first conveying device 312. In any case, the first conveying device 312 conveys the mounted samples 142 to the sample removal position 214 of the automated grinder and polisher 210 so that the mounted samples 142 can be individually gripped there by the sample gripper 222 in succession to undergo the grinding operations, the polishing operations and/or cleaning operations described above. When a mounted sample 142 has been completely finished in this process, it is deposited by the sample gripper 222 at the sample deposit position 284.
[0303] In the example shown in
[0304] If the finished (ground, polished and/or etched) mounted samples 142 are to slide on a chute, the finished mounted samples 142 are preferably either turned over beforehand or the chute can be cleared at its center so that the finished mounted samples 142 rest only on the outer edge. This can prevent the polished underside of the sample 126 from being damaged, for example by scratches.
[0305] With reference to
[0306] In a preparatory step, the operator thus places all the samples 126 to be mounted at a respective loading position 124 of the sample loading table 122 and then starts the fully automated production line 310, in which the samples are first automatically mounted by the mounting press 110 in a program-controlled manner, conveyed by the first conveying device 312 to the grinder and polisher 210, ground, polished and cleaned there, and then conveyed by the second conveying device 314 to the sample collection device 316 or deposited there. The preparatory loading step can be carried out by the operator, for example, in the evening, and after a fully automated program-controlled run, all the samples are mounted and finished the next morning, i.e. ground, polished and cleaned, and individually provided in the sample collection device 316. Throughout the production process, the mounted samples 142 are individually and loosely handled, for example, conveyed, gripped, ground, polished, cleaned, etched and/or stored at their final destination.
[0307] The entire production line 310 may be controlled by program control devices 111, 211 that run, for example, on a central computer 318.
[0308] The dimensions of the production line 310 are less than 4.8 m in length and less than 90 cm in depth. so that it can be set up in a normal laboratory row (90 cm depth).
[0309] With reference to
[0310] With reference to
[0311] Step 604: Hot-mounting a sample 126 to be mounted with mounting material 117 in a press cylinder 132 of a mounting press 110 to produce a mounted sample 142.
[0312] Step 606: Ejecting the mounted sample 142 from the press cylinder 132.
[0313] Step 608: Conveying the mounted sample 142 from the mounting press 110 to a surface-processing device 210.
[0314] Step 610: Gripping an individual mounted sample 142 with a sample gripper 222 of the surface-processing device 210.
[0315] Step 612: Moving the sample gripper 222 to a surface-processing station 256, 276 of the surface-processing device 210 to process the underside 142a of the mounted sample 142 in the surface-processing station 256, 276 and, if necessary, moving the sample gripper 222 to a cleaning station 268 of the surface-processing device 210 to clean the mounted sample 142.
[0316] If necessary, step 614: Repeating step 612 one or more times at other surface-processing stations 256, 276 of the surface-processing device 210 and, if necessary, at other cleaning stations 268 of the surface-processing device 210.
[0317] Step 616: Moving the sample gripper 222 to a sample deposit position 284 and opening the sample gripper 222 to release and deposit the mounted finished sample 142 at the sample deposit position 284.
[0318] Program-controlled multiple repetition of steps 604-608 and steps 610-616, with the mounted samples being able to be buffered between steps 608 and 610.
[0319] In summary, the present disclosure relates to an automated mounting press 110, an automated grinder and polisher 210, as well as an automated production line 310 comprising a mounting press 110 and a grinder and polisher 210. Therefore, all features described in connection with the mounting press 110 and the grinder and polisher 210 are also considered disclosed for the production line 310 and vice versa. All features disclosed in connection with the mounting press are also considered disclosed for the associated method and vice versa. All features disclosed in connection with the grinder and/or polisher are also considered disclosed for the associated method and vice versa. All features disclosed in connection with the production line are also considered disclosed for the associated method and vice versa.
[0320] It is obvious to a person skilled in the art that the embodiments described above are to be understood as and that the present disclosure is not limited to these, but can be varied in a number of ways without departing from the scope of protection of the claims. Furthermore, it is obvious that the features, whether they are disclosed in the description, the claims, the figures or otherwise, also individually define components of the present disclosure, even if they are described together with other features.