Cleaning device, cleaning device system and vehicle with a sensoric system including at least a sensor for automated driving and method of spray cleaning of a sensor surface with the cleaning device
20230192038 · 2023-06-22
Inventors
- Ganesamoorthy Arumugam (Chennai, IN)
- PrasadKumar Duraisamy (Chennai, IN)
- Archishmaan Vishwanathan (Chennai, IN)
Cpc classification
B60S1/56
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/24
PERFORMING OPERATIONS; TRANSPORTING
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
B60S1/52
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0483
PERFORMING OPERATIONS; TRANSPORTING
B60S1/544
PERFORMING OPERATIONS; TRANSPORTING
B60S1/481
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B01F25/3124
PERFORMING OPERATIONS; TRANSPORTING
B01F23/21321
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60S1/56
PERFORMING OPERATIONS; TRANSPORTING
B60S1/52
PERFORMING OPERATIONS; TRANSPORTING
B01F25/312
PERFORMING OPERATIONS; TRANSPORTING
B01F23/213
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cleaning device for spray cleaning of a sensor surface includes a spray-body having a spray-nozzle and a body-housing. A liquid fluid connection to a liquid inlet and a pressurized air fluid connection to a pressurized air inlet are such that suction pressure is induced at the liquid fluid connection upon providing pressurized airflow from the pressurized air inlet to the spray-nozzle. A hydraulic flow path is connected to the liquid fluid connection. A hydraulic valve is adapted for selective control of supplying liquid fluid to the liquid fluid inlet. A pneumatic flow path is connected to the pressurized air fluid connection. A pneumatic valve is in a pressurized air fluid duct adapted for selective control of supplying pressurized air fluid from a pressurizer to the pressurized air fluid inlet. The spray-nozzle sprays the liquid fluid and the pressurized air fluid as a mixture in an aerosol jet.
Claims
1. A cleaning device adapted for spray cleaning of a sensor surface, the cleaning device comprising: a spray-body having a spray-nozzle and a body-housing; said body-housing having a liquid fluid inlet and a pressurized air inlet; a liquid fluid connection is connected to said liquid fluid inlet and a pressurized air fluid connection is connected to said pressurized air inlet so as to induce suction pressure at said liquid fluid connection upon providing pressurized air flow from said pressurized air inlet to said spray-nozzle; a hydraulic flow path defining a liquid fluid duct and being connected to said liquid fluid connection; a liquid reservoir; a hydraulic valve arranged in said liquid fluid duct and being configured for selectively controlling supplying liquid fluid from said liquid reservoir to said liquid fluid inlet; a pneumatic flow path connected to said pressurized air fluid connection; said pneumatic flow path defining a pressurized air fluid duct; a pressurizer for providing pressurized air; a pneumatic valve arranged in said pressurized air fluid duct and being configured to selectively control supplying pressurized air fluid from said pressurizer; and, said spray-nozzle being configured to spray the liquid fluid and the pressurized air fluid as a mixture in an aerosol jet from said spray-nozzle when supplied to said spray-nozzle by said fluid connections.
2. The cleaning device of claim 1, wherein the liquid fluid and the pressurized air fluid can be supplied selectively to said spray-nozzle via said fluid connections in dependence upon a status of said hydraulic valve and said pneumatic valve so as to cause the liquid fluid alone or the pressurized air fluid alone or the liquid fluid and the pressurized air fluid to be supplied conjointly.
3. The cleaning device of claim 1, wherein said spray-nozzle defines a spray-path and the liquid fluid and the pressurized air fluid are sprayed as a mixture in the aerosol jet through said spray-path in said spray-nozzle of said spray-body; a mixing chamber and/or the spray-nozzle is adapted to intimately mix the liquid fluid and pressurized air fluid when selectively supplied to said mixing chamber and/or said spray-nozzle by said fluid connections; for being sprayed as a mixture in the aerosol jet through said spray-path in the spray-nozzle, a chamber and/or nozzle internal mixing of the fluids is provided in that the body-housing and/or the spray-nozzle defines the mixing-chamber or mixing area; and, the mixing chamber and/or the spray-nozzle provides the internal mixing of the fluids.
4. The cleaning device of claim 1, wherein a chamber and/or nozzle external mixing of the fluids is provided to permit spraying as a mixture in the aerosol jet; and, the liquid fluid and pressurized air fluid are supplied to the outside of the spray-nozzle of the spray-body by the fluid connections to provide the external mixing of the fluids.
5. The cleaning device of claim 1, wherein said pressurized air fluid connection to said pressurized air inlet is configured to provide pressurized air fluid of increased pressure as compared to the pneumatic flow path and the body-housing is pressure tight connected to said hydraulic and pneumatic flow paths, wherein the increased pressure is a pressure lying in at least one of the following ranges: i) between 0 to 8 bar and ii) between 1.5 to 6 bar.
6. The cleaning device of claim 1, wherein said hydraulic valve and said liquid inlet are configured to be pressurized in 0 to 1.5 bar and/or said pneumatic valve and said pressurized air inlet are configured to be pressurized with a pressure in at least one of the following ranges: i) between 0 to 8 bar and ii) between 1.5 to 6 bar.
7. The cleaning device of claim 1, wherein said spray-nozzle includes a spray set-up assembly defining an air cap and a liquid cap; said spray set-up assembly is pressure-tightly connected to said body-housing for defining a spray-path therethrough; and, the spray set-up assembly is distally secured by a retainer ring.
8. The cleaning device of claim 1, wherein at least one of a chamber and a nozzle external mixing of said fluids is provided for spraying as a mixture in the aerosol jet in that the liquid fluid and pressurized air fluid are supplied to outside of said spray-nozzle of said spray-body by said fluid connections to provide an atomized mixing of the fluids.
9. The cleaning device of claim 3, wherein an air cap and a liquid cap are adjusted in a spray set-up assembly for an atomized mixing of said fluids in that a distal tip of said air cap and a distal tip of said liquid cap are flush with each other to form an outermost distal tip of said spray-nozzle.
10. The cleaning device of claim 9, wherein said outermost distal tip of said spray-nozzle defines an ejection plane; and, the liquid fluid is ejected from a central liquid fluid connection in said ejection plane and the pressurized air fluid is ejected from a peripheral pressurized air fluid connection in said ejection plane.
11. The cleaning device of claim 1, wherein said spray-nozzle is configured to form a mixture in the aerosol jet with a specific spray pattern.
12. The cleaning device of claim 1, wherein a spray pattern such that a spray pattern projection of a pre-defined kind is present at a sensor surface including one or more of a kind of a spray pattern projection selected from a group of: full round or full oval, flat straight or flat curved.
13. The cleaning device of claim 1, wherein the hydraulic valve is a two-way solenoid hydraulic valve and said pneumatic valve is a two-way solenoid pneumatic valve including wherein: the two-way solenoid hydraulic valve is a 2/2-valve; and/or, the two-way solenoid pneumatic valve is a 2/2-valve or alternatively a 3/2-valve.
14. The cleaning device of claim 1, the cleaning device further comprising: a device supporting structure having a bracket bar and an actuator platform; said spray-body being assembled to said bracket bar and said hydraulic valve and said pneumatic valve are assembled to said actuator platform; and, a flexible pressure line of a flow path between said valves and said spray-body is exposed to the ambient.
15. The cleaning device of claim 14, wherein said bracket bar is fixedly connected to said actuator platform.
16. The cleaning device of claim 14, wherein said bracket bar is movingly connected to said actuator platform so as to be actuable in an elongated direction.
17. The cleaning device of claim 1, further comprising a source of water.
18. The cleaning device of claim 1, further comprising: a supporting structure for said cleaning device; a remote source of the pressurized air; said liquid reservoir defining said remote source for the liquid fluid; and, said remote sources are assembled to a system structure separate from said supporting structure of said cleaning device.
19. A vehicle including at least one of a sensor system and an ADAS system, the vehicle comprising: at least a sensor having a surface and being configured for automated driving; and, a cleaning device adapted for spray cleaning said surface of said sensor; the cleaning device including: a spray-body having a spray-nozzle and a body-housing; said body-housing having a liquid fluid inlet and a pressurized air inlet; a liquid fluid connection is connected to said liquid fluid inlet and a pressurized air fluid connection is connected to said pressurized air inlet so as to induce suction pressure at said liquid fluid connection upon providing pressurized air flow from said pressurized air inlet to said spray-nozzle; a hydraulic flow path defining a liquid fluid duct and being connected to said liquid fluid connection; a liquid reservoir; a hydraulic valve arranged in said liquid fluid duct and being configured for selectively controlling supplying liquid fluid from said liquid reservoir to said liquid fluid inlet; a pneumatic flow path connected to said pressurized air fluid connection; said pneumatic flow path defining a pressurized air fluid duct; a pressurizer for providing pressurized air; a pneumatic valve arranged in said pressurized air fluid duct and being configured to selectively control supplying pressurized air fluid from said pressurizer; and, said spray-nozzle being configured to spray the liquid fluid and the pressurized air fluid as a mixture in an aerosol jet from said spray-nozzle when supplied to said spray-nozzle by said fluid connections.
20. A method of spray cleaning a sensor surface of a sensor with a cleaning device adapted for spray cleaning the sensor surface, the cleaning device including: a spray-body having a spray-nozzle and a body-housing; said body-housing having a liquid fluid inlet and a pressurized air inlet; a liquid fluid connection is connected to said liquid fluid inlet and a pressurized air fluid connection is connected to said pressurized air inlet so as to induce suction pressure at said liquid fluid connection upon providing pressurized air flow from said pressurized air inlet to said spray-nozzle; a hydraulic flow path defining a liquid fluid duct and being connected to said liquid fluid connection; a liquid reservoir; a hydraulic valve arranged in said liquid fluid duct and being configured for selectively controlling supplying liquid fluid from said liquid reservoir to said liquid fluid inlet; a pneumatic flow path connected to said pressurized air fluid connection; said pneumatic flow path defining a pressurized air fluid duct; a pressurizer for providing pressurized air; a pneumatic valve arranged in said pressurized air fluid duct and being configured to selectively control supplying pressurized air fluid from said pressurizer; and, said spray-nozzle being configured to spray the liquid fluid and the pressurized air fluid as a mixture in an aerosol jet from said spray-nozzle when supplied to said spray-nozzle by said fluid connections; the method comprising the steps of: inducing a suction pressure at the liquid fluid connection upon providing pressurized airflow from the pressurized air inlet to the spray-nozzle; selectively controlling supplying liquid fluid via a two-way solenoid hydraulic valve from said liquid reservoir to the liquid fluid inlet; selectively controlling supplying pressurized air fluid via a two-way solenoid pneumatic valve from a pressurizer to the pressurized air fluid inlet; and, adapting the spray-nozzle to spray the liquid fluid and the pressurized air fluid as a mixture in an aerosol jet from the spray-nozzle when supplied to the spray-nozzle via the fluid connections.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0060] The invention will now be described with reference to the drawings wherein:
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DETAILED DESCRIPTION
[0073] For identical or equivalent items or items of identical or equivalent function in the following the some reference marks are used. For corresponding features thus it is referred to the above description.
[0074]
[0075] Such general Venturi-type of mixing is basis to provide an undefined water-liquid and air mixture for cleaning of sensors. Automated and/or autonomous vehicles use optical sensors and cameras. These sensors and camera surfaces in use will be clouded with dust and dirt or other kind of debris during riding. The same need to be cleaned on demand for effective functioning of the devices in the vehicle.
[0076] The instant inventive concept is adapted to provide an improved spray cleaning with an aerosol kind of “liquid and air”—mixture. The liquid is in particular water or on a water basis. The spray-nozzle is adapted to spray the liquid fluid and the pressurized air fluid as a mixture in an aerosol jet from the spray-nozzle if supplied to the spray-nozzle by the fluid connections, that is, if both the liquid fluid and the pressurized air fluid are supplied to the spray-nozzle by the fluid connections in common respectively at the same time. This will be elucidated further with reference to
[0077] Generally, such kind of inventive cleaning system for cleaning with an aerosol kind of “liquid and air”—mixture according to the inventive concept can be provided in a vehicle V which is shown schematically in
[0078] The cleaning device system CDS as shown in
[0079] In detail the vehicle V is provided with a pressurized air service arrangement V100 and a vehicle pneumatic system V200 which as such provide a compressor V101 or a pressurized container V102, herein below also indicated in general as a pressurized air reservoir MQA. The vehicle pneumatic system V200 in particular comprises an air pressure suspension system with one or more pressure springs V201 is shown, for example, for each wheel of the vehicle.
[0080] Further the vehicle V as such provides a liquid reservoir MQL, in particular for water or the like liquid. For instance the liquid reservoir MQL can be used as a liquid reservoir for glass pane cleaning in co-working relationship to the vehicle's cleaning system V300, which is also shown schematically with the vehicle V of
[0081] The components of the cleaning device system CDS as depicted in
[0082] Further, the cleaning device system CDS provides a cleaning device 1000 according to the concept of the disclosure with a cleaning spray-body 100 directed to the sensor surface S101 and a device supporting structure 500 carrying a valve assembly 200 to operate the cleaning spray-body 100 as will be elucidated further with reference to
[0083] As can be taken from
[0084]
[0085] As shown in
[0086] For the moment, the spray-body 100 as shown in
[0087] The spray-nozzle 110A—respectively the liquid cap 112L and/or respectively the air cap 112A—defines a spray-path P30 downstream of a liquid fluid connection P10L and a pressurized air fluid connection P10A, which is defined from respective liquid fluid connection P10L and pressurized air fluid connection P10A in the body-housing 120.
[0088] The pressurized air fluid connection P10A is in flow connection to a pressurized air inlet 120A. The liquid fluid connection P10L is in flow connection to a liquid inlet 120L. These inlets 120A, 120L are defined in the body-housing 120 for being connected respectively to a fluid flow line LA for pressurized air A, respectively fluid flow line LL for liquid L—these lines LA, LL guide a flow of pressurized air A from a pressurized air reservoir MQA, respectively a flow of liquid L from a liquid reservoir MQL as has been described with
[0089] As shown in the explosion view of
[0090] The body-housing 120 with the spray-nozzle 110A as shown in
[0091] A mixing chamber P20 however, usually would be resided particularly between liquid cap 112L and air cap 112A in direct neighborhood of the upflow spray-path P30—thus the mixing-chamber P20 is adapted to intimately mix the liquid fluid L and pressurized air fluid A if supplied thereto by the fluid connections P120A, P120L in direct upflow neighborhood of the spray-path P30, that is, if both the liquid fluid and the pressurized air fluid are supplied to the spray-nozzle by the fluid connections in common respectively at the same time. This establishes a mixing-chamber P20 internal of the nozzle 110A, which is resided between liquid cap 112L and air cap 112A in another embodiment as shown in
[0092] In particular in this embodiment of
[0093] Thereby even severe obstructions like dirt, salt, ice and fine dust or the like debris on the sensor/camera surfaces has to be cleaned automatically with water and air in combination in a “liquid and air”—mixture to form an aerosol jet, which will ensure the safety of the vehicle. The obstructions can also be cleaned by spraying water alone and the sprayed water can be dried by spraying pressurized air alone; this is possible to be controlled by a valve assembly, which is described further below with
[0094]
[0095]
[0096] In the embodiment of
[0097] Also here, the aerosol jet AJ in schematic view can be understood as an atomized mixture of pressurized air A and liquid L, namely water emerging from the spray-nozzle 110I adapted to spray the liquid fluid L and the pressurized air fluid A as a mixture in an aerosol jet AJ from the spray-nozzle 110I, if both are supplied to the spray-nozzle 110 by the fluid connections P10L, P10A.
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[0099] Also here, the aerosol jet AJ in schematic view can be understood as an atomized mixture of pressurized air A and liquid L, namely water emerging from the spray-nozzle 110E adapted to spray the liquid fluid L and the pressurized air fluid A as a mixture in an aerosol jet AJ from the spray-nozzle 110E, if both are supplied to the spray-nozzle 110 by the fluid connections P10L, P10A.
[0100] Detail X of
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[0102] For instance, the projection PAJ of the aerosol jet AJ as shown in detail X of
[0103] For instance, the projection PAJ of the aerosol jet AJ as shown in detail X1 of
[0104] The projection 2PAJ is indicative of a flat spray aerosol jet pattern PAJ.
[0105] The further patterns PAJ as shown in detail X3 are indicative with projection 3PAJ as a ring shape hollow cone aerosol jet pattern PAJ and thus forming a closed ring projection 3PAJ. In the alternative an open ring projection 4PAJ of an aerosol jet pattern PAJ is shown also in detail X3.
[0106] Further, with projections 5PAJ, a curved bow-like projection 5PAJ of a flat spray aerosol jet pattern PAJ is shown.
[0107] Further, the projection 6PAJ of the aerosol jet pattern PAJ is a star-like projection which is indicative that—unlike a full cone aerosol jet pattern PAJ1 or a hollow cone aerosol jet pattern 3PAJ—here a pattern of specifically six separated angle distributed jets around the mantle of the cone is formed by specific hollow cone configuration, for instance, in the air cap 112A.
[0108] Whereas during testing various patterns different spray patterns—like also in a ring, in particular open ring or closed ring or starlike are available—generally in nozzles, it has become aware that a full round or oval and or flat straight or curved spray patterns provide effective cleaning for the sensor or camera surface.
[0109] Turning to
[0110] As seen therefrom, the cleaning device system CDS is embedded in a vehicle V of
[0111] Further, in the vehicle V, an input demand for cleaning, for instance a camera surface S101 of the ADAS system is generated and given to the ECU which puts control on the cleaning device 1000 as indicated in dark color respectively in the inset of the schematic view. The cleaning device 1000 is in fluid connection to the vehicle pressurized air service arrangement V100 and possibly also a water reservoir of the vehicle cleaning system V300 as outlined with
[0112] Further, as shown schematically in
[0113] In detail, in
[0114] The pressurized air reservoir comprises in the instant embodiment an air shut off valve in connection to an ambient air inlet 401, 402. In downflow follow up, an air filter 403 and an air pressure regulator 404 with gauge 405 is connected in the pressurized air fluid duct AL. Here, the pressurized air fluid duct AL is shown without the valve assembly 200.
[0115]
[0116] The pressurized air fluid duct AL and liquid fluid duct LL are connected to the liquid inlet 120L and pressurized air inlet 120A, respectively the liquid adapter 120LA and pressurized air adapter 120AA at the body-housing 120 of the spray-body 100 as has been indicated with
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[0120] The cleaning device 1000 is shown in combination with a camera sensor S100 of an above-mentioned ADAS system. For cleaning the sensor surface S101, an acute view angle α of 10° to 50° degrees for spray cleaning the sensor surface S101 is adapted such that an open aperture angle β is large enough to provide coverage of the sensor surface S101 with the above-mentioned aerosol jet AJ emerging from the spray-body 100.
[0121] In this case, the spray-body 100 is assembled to a fixed bracket bar 510 of a supporting structure 500, whereas the valve assembly 200 of hydraulic and pneumatic valve 210, 220 is put on an actuator platform 520 of the device supporting structure.
[0122] In the second variant of the embodiment of a cleaning device 1000 as shown in
[0123] However, in this case the bracket bar 510 can be retracted as shown in
[0124] In the instant embodiment, thus, the bracket bar is movingly connected to the actuator platform 510, 520 such that in an actuable elongated direction the view angle α is established. In the instant case, the moving actuation of the bracket bar 520 can be established by a pneumatic or an electric drive.
[0125] It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
LIST OF REFERENCE SIGNS (PART OF THE DESCRIPTION)
[0126] 1 liquid container [0127] 3 check-valve [0128] 4, 8 arms [0129] 5 housing [0130] 6 compressor [0131] 7 intermediate container [0132] 10 nozzle head [0133] 11 air-water mixture [0134] 12 actuating valve [0135] 13 arrow [0136] 100, 101, 102 spray-body [0137] 110, 110A, 110I, 110E spray-nozzle for atomizing, internal and external mixing [0138] 112 spray-setup assembly [0139] 112A air cap [0140] 112L liquid cap [0141] 114 retainer ring [0142] 116 cap gasket [0143] 120 body-housing [0144] 120A pressurized air inlet [0145] 120L liquid inlet [0146] 120LA liquid adapter [0147] 120AA pressurized air adapter [0148] 200 valve assembly [0149] 210 hydraulic valve, 2/2 solenoid valve [0150] 220 pneumatic valve, 2/2 solenoid valve [0151] 401, 402 ambient air inlet [0152] 403 air filter [0153] 404 air pressure regulator [0154] 405 doors of air pressure regulator [0155] 500 device supporting structure [0156] 510 bracket bar [0157] 520 actuator platform [0158] 1000 cleaning device [0159] AJ aerosol jet [0160] PAJ spray pattern of aerosol jet [0161] H height [0162] α view angle [0163] β aperture angle [0164] AL pressurized air fluid duct [0165] LL liquid fluid duct [0166] A pressurized air fluid [0167] L liquid fluid, in particular water [0168] S sensoric system [0169] S100 sensor [0170] S101 sensor surface [0171] P10A, P10L pressurized air fluid connection, liquid fluid connection [0172] P20 mixing-chamber [0173] P30 spray-path [0174] V vehicle [0175] V100 vehicle pressurized air service arrangement [0176] V101 compressor [0177] V102 pressurized container [0178] MQA pressurized air reservoir [0179] MQL liquid reservoir [0180] V200 vehicle pneumatic system [0181] V201 springs [0182] V300 vehicle cleaning system [0183] X, X1, X2, X3, Y, Z details [0184] CDS cleaning device system