BATTERY PACK LOCKING MECHANISM, BRACKET ASSEMBLY, ELECTRIC VEHICLE, AND BATTERY PACK LOCKING METHOD
20230191939 · 2023-06-22
Inventors
Cpc classification
H01M50/249
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
B60L53/80
PERFORMING OPERATIONS; TRANSPORTING
H01M50/204
ELECTRICITY
B60K2001/0494
PERFORMING OPERATIONS; TRANSPORTING
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
H01M50/244
ELECTRICITY
H01M50/264
ELECTRICITY
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A battery pack locking mechanism, provided on a side wall of a bracket, used for unlocking or locking a battery pack on the bracket, and comprising a fixing portion. The fixing portion has a locking space. When the battery pack is placed relative to the bracket, the locking mechanism is used for locking a connecting portion on the battery pack in the locking space. On one side of the locking space, the locking mechanism is provided with an opening facing towards the battery pack and entering the bracket along the horizontal direction, so that the connecting portion enters the opening along the horizontal direction and moves into the locking space. According to the locking mechanism, effectively reducing the complexity of the process and the step of mounting and fixing the battery pack on the bracket. Also provided are a bracket assembly, an electric vehicle, and a battery pack locking method.
Claims
1. A battery pack locking mechanism, which is characterized in that the battery pack locking mechanism is provided on a side wall of a bracket, wherein the locking mechanism is used for unlocking or locking a battery pack on the bracket and comprising a fixing portion which has a locking space, and when the battery pack is placed relative to the bracket, the locking mechanism is used for locking a connecting portion on the battery pack in the locking space; on one side of the locking space, the locking mechanism is provided with an opening facing towards the battery pack and entering the bracket along the horizontal direction, so that the connecting portion can enter the opening along the horizontal direction and continue to move along the horizontal direction to move into the locking space.
2. The battery pack locking mechanism as claimed in claim 1, wherein the locking mechanism further comprises a locking bolt, which is used to lock the connecting portion to prevent the connecting portion from leaving the locking space after the connecting portion on the battery pack enters the locking space.
3. The battery pack locking mechanism as claimed in claim 2, wherein the locking bolt is rotatably arranged on the bracket to open or close the opening, and the locking bolt can be switched between a first state position and a second state position; when the locking bolt is in the first state position, the locking bolt can open the opening, and the connecting portion can enter or leave the locking space; when the locking bolt is in the second state position, the locking bolt can close the opening, and the connecting portion cannot enter or leave the locking space; preferably, the locking bolt is provided on the bracket by means of a rotating shaft, the rotating shaft is provided on the bracket above the locking space, and the rotating shaft is arranged such that when the connecting portion is located in the locking space, the horizontal distance between the axis of the rotating shaft and a front surface of the battery pack is greater than the horizontal distance between the center of the connecting portion and the front surface of the battery pack; preferably, the fixing portion is provided with a channel leading to the opening, and the channel is used for the connecting portion to enter the opening.
4. The battery pack locking mechanism as claimed in claim 1, wherein when the battery pack is locked relative to the bracket, the locking mechanism applies a vertical support force and a horizontal abutting force to the battery pack.
5. The battery pack locking mechanism as claimed in claim 3, wherein the fixing portion comprises a locking body, and one side of the locking body has a locking groove concave to the inside of the locking body, wherein the locking space is formed in the locking groove, and the locking groove forms the opening on the surface of the locking body, and the opening is used for allowing the connecting portion to enter and exit the locking space along the direction of the battery pack being electrically inserted and unplugged relative to the bracket; and/or, when the battery pack enters the bracket, the locking bolt rotates toward the direction close to an electrically plug-in surface of the bracket; when the battery pack reaches the locking space, the locking bolt rotates in a direction away from an electrically inserted and unplugged surface of the bracket; and/or, the fixing portion further comprises a driver which is connected to the locking bolt, the driver is used to drive the locking bolt to switch from the second state position to the first state position, so as to unlock the battery pack.
6. The battery pack locking mechanism as claimed in claim 5, wherein the locking bolt is in the second state position when it is located at the opening of the locking groove, and the connecting portion can push the locking bolt to move from the second state position to the first state position; preferably, the direction in which the connecting portion pushes the locking bolt to move from the second state position to the first state position is the same as the direction in which the connecting portion enters the locking space through the opening; preferably, when the battery pack is electrically plug-in the bracket, the connecting portion is located in the locking space.
7. The battery pack locking mechanism as claimed in claim 6, wherein the fixing portion further comprises a limiting member, which is used to limit the locking bolt from moving away from the second state position when the locking bolt is in the first state position; when the battery pack is electrically plug-in the bracket, the locking bolt is located at the second state position, and the connecting portion abuts on the surface of the locking bolt in a direction that pushes the locking bolt away from the second state position; preferably, the locking bolt has an arc-shaped abutting surface, which is used for abutting with the connecting portion.
8. The battery pack locking mechanism as claimed in claim 5, wherein one side surface of the locking groove has a locking bolt groove which is used to accommodate the locking bolt, and the locking bolt is in the first state position when it is located in the locking bolt groove.
9. The battery pack locking mechanism as claimed in claim 3, wherein the fixing portion further comprises an elastomer, which is used to apply an elastic force to the locking bolt to keep the locking bolt in the second state position when it is not affected by an external force; preferably, the elastomer is a compression spring.
10. The battery pack locking mechanism as claimed in claim 3, wherein the fixing portion further comprises a connecting rod, which is movably connected to the locking bolt, and the connecting rod drives the locking bolt to move from the second state position to the first state position under the action of an external force; preferably, the fixing portion further comprises a driver, which is used to drive the connecting rod to drive the locking bolt to move from the second state position to the first state position; more preferably, a tail end of the connecting rod protrudes downward from the lower surface of the bracket, and the driver is a lift or a stacker, wherein the driver is located below the bracket, and a lifting platform of the driver lifts up and pushes the tail end of the connecting rod to drive the locking bolt to move from the second state position to the first state position; more preferably, the lifting platform of the driver contacts the lower surface of the bracket after pushing the tail end of the connecting rod upward.
11. The battery pack locking mechanism as claimed in claim 10, wherein the connecting rod can be compressed along the transmission direction of the external force.
12. The battery pack locking mechanism as claimed in claim 5, wherein the movable mode of the locking bolt relative to the bracket is a turning activity, and the locking bolt switches between the first state position and the second state position by the turning activity.
13. A battery pack locking mechanism, which is characterized in that the battery pack locking mechanism is used for unlocking or locking a battery pack on a bracket, wherein the locking mechanism comprising a fixing portion respectively provided on a side wall of the bracket and a connecting portion provided at a corresponding position of the battery pack, and the fixing portion has a locking space, wherein the locking mechanism is used to lock the connecting portion in the locking space when the battery pack is placed relative to the bracket; on one side of the locking space, the locking mechanism is provided with an opening facing towards the battery pack and entering the bracket along the horizontal direction, so that the connecting portion can enter the opening along the horizontal direction and continue to move along the horizontal direction to move into the locking space.
14. The battery pack locking mechanism as claimed in claim 13, wherein the fixing portion comprises a locking body, and one side of the locking body has a locking groove concave to the inside of the locking body, wherein the locking space is formed in the locking groove, and the locking groove forms the opening on the surface of the locking body, and the opening is used for allowing the connecting portion to enter and exit the locking space along the direction of the battery pack being electrically inserted and unplugged relative to the bracket; preferably, the connecting portion is a protruding structure formed on a surface of a shell of the battery pack; more preferably, the connecting portion is a cylindrical protruding mechanism, and the shape of the groove end of the locking groove is adapted to the shape of the connecting portion.
15. A bracket assembly, which is characterized in that the bracket assembly includes a bracket and the battery pack locking mechanism as claimed in claim 1.
16. The bracket assembly as claimed in claim 15, wherein, it has a plurality of locking mechanisms, and a plurality of the locking mechanisms are arranged in sequence along the direction in which the battery pack enters and exits relative to the bracket; preferably, the battery pack is electrically inserted and unplugged relative to the bracket along a horizontal direction, and the direction in which the battery pack enters and exits relative to the bracket is the same as the direction in which the battery pack is electrically inserted and unplugged relative to the bracket; more preferably, a plurality of the locking mechanisms are distributed on both side surfaces of the battery pack; and/or, the bracket is fixed to a surface of a chassis beam of the electric vehicle through fasteners.
17. An electric vehicle, which is characterized in that electric vehicle includes the bracket assembly as claimed in claim 16.
18. The electric vehicle as claimed in claim 17, wherein the bracket of the bracket assembly is fixed to the surface of the chassis beam of the electric vehicle through fasteners; preferably, the chassis of the electric vehicle has a left beam and a right beam arranged in parallel; the bracket assembly is arranged on the left beam and the right beam; more preferably, a bottom plate crossbeam of the bracket of the bracket assembly is integrally formed, and the bottom plate crossbeam is fixed to lower side surfaces of the left beam and the right beam.
19. A battery pack locking method, which is characterized in that the battery pack locking method uses the battery pack locking mechanism as claimed in claim 1, which comprises the following steps: move the battery pack along the horizontal direction and control the connection portion to enter the opening; control the battery pack to enter the locking space along the horizontal direction; control the locking mechanism to close the opening to lock the battery pack.
20. The battery pack locking method as claimed in claim 19, wherein the locking mechanism further comprises a locking bolt, which is used to lock the connecting portion to prevent the connecting portion from leaving the locking space after the connecting portion on the battery pack enters the locking space; the battery pack locking method further includes the following step after controlling the locking mechanism to close the opening to lock the battery pack: control the connection portion to abut on the locking bolt.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF REFERENCE NUMERALS
[0096] locking mechanism 10, horizontal direction A; locking space 1a, opening 1b, channel 1c; locking bolt 11, abutting surface 111; rotating shaft 12; locking body 13, locking groove 131, locking bolt groove 132, mounting hole 133; connecting rod 14, tail end 14a, compression spring 141; lifting platform 151; limiting structure 161; connecting portion 2; battery pack 3, front surface 3a; bracket 4, side wall 4a, lower surface 4b; electrical connection plug 41; bracket assembly 20; electric vehicle body 5, left beam 51, right beam 52
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0097] The following embodiments further illustrate the present invention, but the present invention is not limited by the following embodiments thereto.
Embodiment 1
[0098] As shown in
[0099] According to the locking mechanism 10, the connecting portion 2 of the battery pack 3 is enabled to enter the locking space 1a by means of the opening 1b along the horizontal direction A, and the locking space 1a is used to fix the connecting portion 2, so that the purpose of fixing the battery pack 3 relative to the bracket 4 by means of the displacement in the horizontal direction A is achieved, and realizes the operation of locking the battery pack 3 during the process of moving the battery pack 3 into the bracket 4 along the horizontal direction A, without additional locking operation, so that on the one hand, the stable locking of the battery pack 3 on the bracket 4 is realized, on the other hand, the locking operation of the battery pack 3 is simplified, and the locking efficiency is improved, thereby effectively reducing the complexity of the process and the step of mounting and fixing the battery pack 3 on the bracket 4.
[0100] In the embodiment, as shown in
[0101] As shown in
[0102] The locking bolt 11 is used to lock the connecting portion 2 to prevent the connecting portion 2 from leaving the locking space 1a after the connecting portion 2 formed on the shell surface of the battery pack 3 enters the locking space 1a, so as to avoid the risk of the battery pack 3 coming out of the bracket 4 after the locking is completed. The connecting portion 2 on the battery pack 3 is prevented from leaving the locking space 1a on the bracket 4 by the locking bolt 11, which realizes the stable locking of the battery pack 3 and improves the safety of the battery pack 3 in electric vehicles.
[0103] Concretely, the locking bolt 11 is connected to the locking body 13 by means of a rotating shaft 12, wherein the locking bolt 11 opens or closes the opening 1b by turning over, and the locking bolt 11 can be switched between the first state position and the second state position. When the locking bolt 11 is in the first state position, the locking bolt 11 can open the opening 1b, so that the connecting portion 2 can enter or leave the locking space 1a, that is, the battery pack 3 can enter or be removed from the bracket 4; when the locking bolt 11 is in the second state position, the locking bolt 11 can close the opening 1b, and the connecting portion 2 cannot enter or leave the locking space 1b, that is, the battery pack 3 is locked to the bracket 4. With the above structure, the opening and closing of the locking space 1a can be realized by switching between the first state position and the second state position with the locking bolt 11, which simplifies the locking and unlocking operations, improves the efficiency of locking and unlocking, and realizes the purpose of efficiently unlocking or locking the battery pack 3 on the bracket.
[0104] Wherein, as shown in
[0105] In addition, a channel 1c with an opening 1b is provided on one side surface of the locking body 13, wherein the channel 1c is used to guide the connecting portion 2 to enter the opening 1b along the horizontal direction A, therefore, a guide surface is provided at the entrance of the channel 1c to guide the connecting portion 2 into the channel 1c, wherein the guide surface is a slope or an arc to guide the connecting portion 2 to enter the opening 1b accurately.
[0106] In the embodiment, as shown in
[0107] As shown in
[0108] Wherein, as shown in
[0109] While the connecting portion 2 is located in the locking space 1a, the battery pack 3 is also electrically connected with the bracket 4, so as to realize the physical and electrical connection of the battery pack 3 with the bracket 4 at the same time, so that the battery pack 3 and the bracket 4 can be relatively locked.
[0110] When the battery pack 3 is pushed to the electrical connection plug 41 on the bracket 4 along the horizontal direction A to achieve electrical connection, it is in the first locking position (that is, the position where the connection portion 2 is located in
[0111] After that, as shown in
[0112] At the same time, the locking bolt 11 in the embodiment is provided with an arc-shaped concave abutting surface 111 at its tail end 14a, wherein the abutting surface 111 is used to abut on the connecting portion 2, increase the contact area between the connecting portion 2 and the locking bolt 11 during the abutting process, so that the force exerted by the connecting portion 2 on the locking bolt 11 can be transmitted in the correct direction, and the stability of the locking or unlocking process is improved, and ensure that the locking bolt 11 can “self-lock” the connecting portion 2 in the locking space 1a.
[0113] In addition, as shown in
[0114] As shown in
[0115] As shown in
[0116] Wherein, in the unlocking process, the process of moving the locking bolt 11 from the second state position to the first state position cannot be realized by using the connecting portion 2 to push the locking bolt 11 to switch the state as in the locking process. Therefore, in the embodiment, the fixing portion further includes a connecting rod 14 and a driver, and the driver is indirectly connected to the locking bolt 11 through the connecting rod 14. Driven by the driver, the connecting rod 14 drives the locking bolt 11 to move from the second state position to the first state position, so that the connecting portion 2 can move out of the locking space 1a along the horizontal direction A during the unlocking process. The driver drives the locking bolt 11 to switch from the second state position to the first state position, which realizes the quick unlocking of the battery pack 3, and also improves the efficiency of automatic unlocking. Wherein, the driver can use the motion mechanism in the prior art to drive the locking bolt 11 to move. When the driver is a linear motion mechanism, the connecting rod 14 only serves as a connection to transmit linear displacement to the locking bolt 11; when the driver is a rotary motion mechanism, the connecting rod 14 also plays a role of changing the motion direction to change the rotary displacement into a linear displacement through a mechanical structure, such as a cam structure. Since the structures of these connecting rods 14 belong to the scope of the prior art, they will not be repeated here.
[0117] In addition, the present invention also provides a bracket assembly 20, wherein the bracket 4 on the bracket assembly 20 is used to receive a battery pack 3, and lock the battery pack 3 to the bracket 4 through a locking mechanism 10 provided on both sides of the bracket 4.
[0118] As shown in
[0119] The invention also provides an electric vehicle, which adopts the bracket assembly 20 as described above. As shown in
[0120] In addition, a bottom plate crossbeam of the bracket 4 of the bracket assembly 30 is integrally formed, and the bottom plate crossbeam is fixed to lower side surfaces of the left beam 51 and the right beam 52 to further improve the mounting stability of the bracket assembly 20.
[0121] The present invention also provides a battery pack locking method, which uses the battery pack 3 locking mechanism 10 as described above, and by moving the battery pack 3 into the opening 1b along the horizontal direction A, and then into the locking space 1a along the horizontal direction A, the battery pack 3 is locked on the bracket 4.
Embodiment 2
[0122] This embodiment also provides a locking mechanism 10, the structure of which is substantially the same as that of the locking mechanism 10 provided in embodiment 1, and except that in the embodiment, as shown in
[0123] As shown in
[0124] Wherein, in the existing unlocking process of battery pack 3, the lift or stacker lifts the bracket 4 and then removes the battery pack 3 from the bracket 4. Therefore, in this unlocking process sequence, when the lift or the stacker pushes the connecting rod 14 upward, the locking bolt 11 cannot be switched to the first state position since the connecting portion 2 also abuts on the locking bolt 11. Therefore, in the embodiment, the connecting rod 14 can be compressed along the transmission direction of the external force, so as to store the force of the lift or the stacker in the connecting rod 14 through compression, and release the displacement generated by compression when the connecting portion 2 is not in contact with the locking bolt 11, driving the locking bolt 11 to switch to the first state position to achieve the purpose of unlocking.
[0125] Concretely, in the embodiment, a part of the connecting rod 14 includes two sections, and the middle is adjacent to each other by a compression spring, so that the purpose of storing the force is achieved by providing a compression spring 141. Of course, in other embodiments, other methods in the prior art can also be used to achieve compression of the connecting rod 14 along the force direction, and the specific structure will not be repeated here.
[0126] In addition, in the embodiment, the structure of the connecting rod 14 shown in
[0127] The present invention also provides a battery pack locking method, which comprises the following steps:
[0128] 1. move the battery pack 3 along the horizontal direction and control the connection portion 2 to enter the opening 1b. Concretely, the battery pack 3 can be moved closer to the bracket 4 along the horizontal direction A by the battery swapping device, and the locking bolt 11 can be pushed to the first state position by the connecting portion 2 to open the opening 1b, so that the connecting portion 2 can enter the opening 1b;
[0129] 2. control the battery pack 3 to enter the locking space 1a along the horizontal direction A. Concretely, the battery pack 3 is moved along the horizontal direction A by the battery swapping device, so that the connecting portion 2 enters the first locking position in the locking space 1a;
[0130] 3. control the locking mechanism 10 to close the opening 1b to lock the battery pack 3. Concretely, when the connecting portion 2 reaches the first locking position, the locking bolt 11 rotates downward to the second state position under its own gravity or external force to close the opening.
[0131] 4. Control the connection portion 2 of the battery pack 3 to abut on the locking bolt 11, that is, the connection portion 2 moves to the second locking position. Concretely, when the locking bolt 11 closes the opening 1b, remove the force exerted by the battery swapping device on the battery pack 3, and the battery pack 3 moves horizontally and reversely under the compression force of the electrical connection plug of the bracket 4, so that the connection portion 2 moves to the second locking position.
[0132] By locking the battery pack 3 on the bracket 4 through the above process, the complexity of the process and the cumbersome steps of mounting and fixing the battery pack 3 on the bracket 4 can be effectively reduced, and the reliability and firmness of the bracket 4 locking the battery pack 3 can be ensured.
[0133] Although the specific embodiments of the present invention are described above, it should be understood by those skilled in the art that this is only an example, and the scope of protection of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, but these changes and modifications fall into the scope of protection of the present invention.