VEHICLE TESTING SYSTEM, STEERING REACTION FORCE INPUTTING DEVICE, AND STEERING FUNCTION EVALUATING METHOD
20230194385 · 2023-06-22
Assignee
Inventors
Cpc classification
G01M17/0074
PHYSICS
International classification
Abstract
The present invention is to evaluate a steering function of a test piece which is a vehicle having an automatic steering function or a part thereof on a chassis dynamometer, and is a vehicle testing system that performs a running test of a test piece which is a vehicle having an automatic steering function or a part thereof. The vehicle testing system includes a chassis dynamometer for performing a running test of the test piece, and a steering reaction force inputting device that inputs a steering reaction force to a steering rack gear of the test piece with a tie rod being removed, in which the steering reaction force is input to the test piece traveling on the chassis dynamometer to evaluate the steering function of the test piece.
Claims
1. A vehicle testing system that performs a running test on a test piece which is a vehicle having a steering function or a part thereof, the vehicle testing system comprising: a chassis dynamometer that performs a running test of the test piece; and a steering reaction force inputting device that inputs a steering reaction force to a steering rack gear of the test piece traveling on the chassis dynamometer.
2. The vehicle testing system according to claim 1, wherein the steering reaction force inputting device comprises: an actuator that generates the steering reaction force; and a load cell that detects a steering reaction force applied to the steering rack gear by the actuator; and a steering reaction force control part that performs feedback control of the actuator using a detection signal of the load cell.
3. The vehicle testing system according to claim 1, wherein the steering reaction force inputting device is connected to the steering rack gear and a tie rod end link via an attachment.
4. The vehicle testing system according to claim 3, wherein the steering reaction force inputting device includes an absorption structure that absorbs a relative vertical fluctuation of the steering rack gear and the tie rod end link.
5. The vehicle testing system according to claim 3, wherein the steering reaction force inputting device includes a support mechanism that supports its own weight against a floor.
6. The vehicle testing system according to claim 1, wherein the steering reaction force inputting device inputs the steering reaction force to the steering rack gear of the test piece via a steering wheel or a steering shaft.
7. The vehicle testing system according to claim 1, wherein the steering reaction force inputting device includes an elastic element that reproduces a dead zone caused by steering.
8. The vehicle testing system according to claim 1, wherein the steering reaction force inputting device includes: a first actuator that generates a steering reaction force of a low frequency and a large stroke; and a second actuator that generates a steering reaction force of a high frequency and a small stroke.
9. The vehicle testing system according to claim 1, wherein the steering reaction force inputting device comprises a release mechanism that releases a steering reaction force applied to the steering rack gear in a case where a steering force applied from steering of the test piece reaches a predetermined threshold.
10. The vehicle testing system according to claim 1, further comprising a driving robot that automatically drives the test piece.
11. The vehicle testing system according to claim 2, wherein the steering reaction force control part calculates a command value of the actuator from a vehicle speed signal indicating a vehicle speed of the test piece or a steering angle signal indicating a steering angle of the test piece, and controls the actuator based on the command value.
12. The vehicle testing system according to claim 11, wherein the steering reaction force control part calculates a self-aligning torque from the steering angle signal, and calculates the command value based on the self-aligning torque.
13. The vehicle testing system according to claim 11, wherein the steering reaction force control part calculates a command value to the actuator at a low speed and at a stop from a vehicle speed signal indicating a vehicle speed of the test piece.
14. The vehicle testing system according to claim 11, wherein the steering reaction force control part calculates a command value of the actuator based on an abnormality of the test piece, a road surface change, or a disturbance other than those.
15. The vehicle testing system according to claim 11, wherein the steering reaction force control part calculates a command value to the actuator based on a steering reaction force generated by a vertical posture change of the test piece.
16. The vehicle testing system according to claim 11, wherein the steering reaction force control part calculates a command value to the actuator based on a steering reaction force generated by a posture change of the test piece during turning.
17. The vehicle testing system according to claim 16, wherein a dynamometer control part that controls the chassis dynamometer calculates a moving load generated during turning of the test piece, calculates rolling resistance of the right and left wheels due to the moving load, and calculates a load command value of the chassis dynamometer based on the rolling resistance.
18. The vehicle testing system according to claim 11, wherein the steering reaction force control part calculates a command value to the actuator based on a steering reaction force generated by a posture change of the test piece during braking or acceleration.
19. The vehicle testing system according to claim 11, wherein the steering reaction force control part calculates a command value to the actuator based on a steering reaction force generated by a posture change due to a maximum acceleration calculated from a test piece specification without using a vehicle speed signal indicating a vehicle speed of the test piece at the time of sudden braking of the test piece.
20. A steering reaction force inputting device that evaluates a steering function of a test piece which is a driving vehicle or a part thereof on a chassis dynamometer, the steering reaction force inputting device applying a steering reaction force to a steering rack gear of the test piece based on a steering angle and a vehicle speed of the test piece.
21. A steering function evaluating method that evaluates a test piece which is a driving vehicle or a part thereof on a chassis dynamometer, the method comprising: causing the test piece to travel on the chassis dynamometer while keeping wheels of the test piece in a straight traveling state; and evaluating a steering function of the test piece by inputting a steering reaction force to a steering rack gear of the test piece.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0039]
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REFERENCE SIGNS LIST
[0048] 100 vehicle testing system
W test piece
W4 steering rack gear
W5 tie rod end link
2 chassis dynamometer
25 dynamometer control part
4 driving robot
3 steering reaction force inputting device
31 actuator
32 load cell
33 steering reaction force control part
39 absorption structure
36 elastic element
37 support mechanism
38 release mechanism
311 first actuator
312 second actuator
DESCRIPTION OF EMBODIMENTS
[0049] Hereinafter, a vehicle testing system according to an embodiment of the present invention will be described with reference to the drawings.
[0050] A vehicle testing system 100 of the present embodiment evaluates a steering function of a steering system of a test piece W which is a vehicle having a steering function or a part thereof.
[0051] Hereinafter, a completed vehicle of an automatic driving vehicle will be described as an example of the test piece W. However, the test piece W is not limited to the completed vehicle as long as it has an automatic steering function and can travel on the chassis dynamometer. The test piece may be a vehicle having no automatic steering function.
1. System Configuration
[0052] Specifically, as illustrated in
[0053] The chassis dynamometer 2 includes a front wheel roller 21 on which the front wheel W1 of the test piece W is placed, a rear wheel roller 22 on which the rear wheel W2 of the automatic driving vehicle W is placed, and dynamometers 23 and 24 that input loads to the front wheel roller 21 and the rear wheel roller 22, respectively. Note that, for example, a predetermined load command value based on a predetermined traveling pattern is input from a dynamometer control part 25 to the dynamometers 23 and 24, and feedback control is performed. In a case where the test piece is a front wheel-driven vehicle, the test piece may not include the rear wheel roller 22 and the dynamometer 24.
[0054] Here, a driving robot 4 is mounted on a seat W3 of the driver's seat of the test piece W (automatic driving vehicle) placed on the chassis dynamometer 2. The driving robot 4 includes various actuators for operating a steering wheel, an accelerator, a brake, or the like as necessary. The test piece W basically performs steering control, automatic cruise control, and automatic brake control by an ADAS (Advanced Driver-Assistance Systems) controller or an AD (Autonomous Driving) controller that is an evolved form of the ADAS, built in the test piece W. Note that the test piece W may be driven by a person without using the driving robot 4, or by unmanned automatic driving.
[0055] Since the test piece W placed on the chassis dynamometer 2 is an automatic driving vehicle, the test piece W includes various sensors (camera, ladder, rider, sonar, GPA, etc.) for acquiring the surrounding situation. In order to cause the automatic driving vehicle to travel on the chassis dynamometer 2, the vehicle testing system 100 includes various emulators 200 for emulating the respective sensors. The test piece W placed on the chassis dynamometer 2 is automatically driven by the ADAS controller or the AD controller based on information or a signal input by the various emulators 200.
[0056] As illustrated in
[0057] Specifically, as illustrated in
[0058] The actuator 31 uses, for example, a hydraulic cylinder, a pneumatic cylinder, an electromagnetic solenoid, an electric motor, or the like, in which a movable member 31b is configured to move forward and backward with respect to an actuator main body 31a.
[0059] For example, in a case where a hydraulic cylinder or a pneumatic cylinder is provided, a piston rod which is the movable member 31b moves forward and backward with respect to a cylinder body (actuator main body 31a), whereby a steering reaction force is input to the steering rack gear W4. In a case where an electromagnetic solenoid is provided, a plunger which is the movable member 31b moves forward and backward with respect to a solenoid coil (actuator main body 31a), whereby the steering reaction force is input to the steering rack gear W4. In a case where an electric motor is provided, a ball screw mechanism is connected to the electric motor, and a ball screw nut which is a movable member 31b moves forward and backward with respect to a ball screw (actuator main body 31a), whereby a steering reaction force is input to the steering rack gear W4.
[0060] In the present embodiment, as illustrated in
[0061] In addition, as illustrated in
[0062] In addition, the steering reaction force inputting device 3 may include an absorption structure 39 that absorbs a relative vertical fluctuation of the steering rack gear W4 and the tie rod end link W5. In the present embodiment, the tie rod end link W5 is used, but a link joint structure equivalent to a tie rod may be provided.
[0063] Furthermore, as illustrated in
[0064] In addition, as illustrated in
2. Control Contents
[0065] Next, a specific example of a steering input by the steering reaction force inputting device 3 of the present embodiment will be described.
[0066] As illustrated in
[0067] Here, the vehicle speed signal may be acquired from an on-vehicle failure diagnostic device (OBDII; On-Board Diagnostics second generation) or the like via a CAN (Controller Area Network) of the test piece W, may be calculated from the number of rotation of the front wheel roller 21 of the chassis dynamometer 2, or may be calculated from the number of rotation of the front wheel W1 rotating together with the front wheel roller 21. In addition, the steering angle signal may be acquired from the OBDII via the CAN of the test piece W, or may be calculated from a detection signal of a position sensor 6 that detects a position of a member that moves with steering, such as the steering rack gear W4.
[0068] Next, specific control modes will be individually described. Note that the actuator 31 may be controlled by combining two or more of the following control modes.
(1) Input Steering Reaction Force by Self-aligning Torque
[0069] In a case where the test piece W turns, the steering reaction force control part 33 calculates a self-aligning torque from the steering angle signal, calculates a command value based on the self-aligning torque and the detection signal of the load cell 32, and feedback-controls the actuator 31 based on the command value. Here, the self-aligning torque can be calculated from the relationship between the slip angle [deg] and the wheel load [kg]. Note that data indicating the relationship between the slip angle [deg] and the calculated self-aligning torque [Nm] is recorded in advance in a data storage 33c of the steering reaction force control part 33.
(2) Input Steering Reaction Force During Stopping and Low Speed
[0070] The steering reaction force control part 33 calculates a steering reaction force from the vehicle speed signal, calculates a command value based on the steering reaction force and the detection signal of the load cell 32, and feedback-controls the actuator 31 based on the command value, at low speed and at stop (at stationary).
(3) Input Steering Reaction Force Irrelevant to Vehicle Model
[0071] The steering reaction force control part 33 calculates a steering reaction force based on the following (a) a vehicle abnormality, (b) a road surface change, or (c) a disturbance other than those, calculates a command value based on the steering reaction force and the detection signal of the load cell 32, and feedback-controls the actuator 31 based on the command value.
(a) Vehicle abnormality: Misalignment of the steering system, drifting, tire deformation friction, and the like
(b) Road surface change: Ice burn, μ jump (change in adhesion resistance between a tire and a road surface), and the like.
(c) Other disturbances: Trace, cross wind, partial slope, rough road, curbstone contact, derricking wheel, and the like.
(4) Input Steering Reaction Force Due to Posture Change by Vertical Movement (Bounce)
[0072] A steering change in opposite phase (toe-in, toe-out) occurs with a change in free movement angle of the tie rod due to vertical movement of the test piece W (see
[0073] Therefore, the steering reaction force control part 33 calculates a steering reaction force generated by the posture change due to the vertical movement of the test piece W, calculates a command value based on the steering reaction force and the detection signal of the load cell 32, and feedback-controls the actuator 31 based on the command value.
[0074] Here, the posture change Δh due to the vertical movement of the test piece W is calculated by a position sensor 7 that detects the height position of the steering rack gear W4. In addition, the steering reaction force F generated by the posture change Δh is calculated by a predetermined arithmetic formula F=f (Δh).
(5) Input of Steering Reaction Force by Lateral Load Movement (Roll) During Turning
[0075] The steering reaction force control part 33 calculates a steering reaction force generated by a posture change during turning of the test piece W, calculates a command value based on the steering reaction force and a detection signal of the load cell 32, and feedback-controls the actuator 31 based on the command value.
[0076] Here, the steering reaction force is a self-aligning torque affected by a lateral load movement caused by turning.
[0077] Specifically, as illustrated in
[0078] The lateral load movement Δm generated by the centrifugal force F is calculated, and the lateral vehicle heights h.sub.Rh+Δh.sub.Rh and h.sub.Lh+Δh.sub.Lh are calculated from the calculated Δm The changes ΔD.sub.Rh and ΔD.sub.Lh of the slip angle can be calculated from the lateral vehicle heights.
[0079] Then, the self-aligning torque of the right front wheel can be calculated from D.sub.Rh−ΔD.sub.Rh, m.sub.Rh−Δm, and the relationship between the slip angle [deg] and the self-aligning torque [Nm]. Furthermore, the self-aligning torque of the left front wheel can be calculated from D.sub.Lh−ΔD.sub.Lh, m.sub.Lh−Δm, and the relationship between the slip angle [deg] and the self-aligning torque [Nm].
(6) Input Steering Reaction Force Due to Posture Change (Pitch) During Braking or Acceleration
[0080] The steering reaction force control part 33 calculates a steering reaction force generated by a posture change of the test piece W during braking or acceleration, calculates a command value based on the steering reaction force and a detection signal of the load cell 32, and feedback-controls the actuator 31 based on the command value.
[0081] Here, the steering reaction force is a self-aligning torque affected by a longitudinal load movement generated by braking or acceleration.
[0082] Specifically, as illustrated in
[0083] The longitudinal load movement Δm generated by the inertial force F is calculated, and the front wheel vehicle height h.sub.Fr−Δh.sub.Fr is calculated from the calculated Δm. The change ΔD.sub.toe in the slip angle caused by toe-in can be calculated from the front wheel vehicle height.
[0084] Then, the self-aligning torque of the right front wheel can be calculated from D.sub.Rh+ΔD.sub.toe, m.sub.Rh+Δm, and the relationship between the slip angle [deg], and the self-aligning torque [Nm]. Further, the self-aligning torque of the front left wheel can be calculated from D.sub.Lh+ΔD.sub.toe, m.sub.Lh+Δm, and the relationship between the slip angle [deg] and the self-aligning torque [Nm].
(7) Linkage 1 with Chassis Dynamometer 2; Control in Consideration of Change in Lateral Rolling Resistance During Turning
[0085] As described in “(5) Input of Steering Reaction Force by Lateral Load Movement (roll) during Turning” above, the rolling resistance received by each wheel from the road surface due to the lateral load movement Δm during turning.
[0086] Therefore, as illustrated in
(8) Linkage 2 with Chassis Dynamometer 2; Input Steering Reaction Force During Sudden Braking (Emergency Braking)
[0087] As illustrated in
[0088] On the other hand, in a case where sudden braking is performed on the chassis dynamometer 2, the longitudinal acceleration G.sub.long does not occur in the vehicle, so that the longitudinal load movement Δm does not occur. The travel resistance on the chassis dynamometer 2 at this time does not match the travel resistance at the time of actual driving. Furthermore, the vehicle inertial energy at this time does not match. For this reason, the calculation of the deceleration during traveling on the chassis dynamometer 2 is usually obtained by differentiating the vehicle speed of the vehicle. However, since it is assumed that the front wheel W1 of the vehicle is locked at the time of sudden braking and the roller 21 of the chassis dynamometer 2 continues to rotate, the deceleration cannot be calculated, and the steering reaction force cannot be obtained.
[0089] Therefore, at the time of sudden braking of the test piece W, the steering reaction force control part 33 calculates the front wheel vehicle height change and the steering reaction force based on the maximum acceleration G.sub.max calculated from the test piece specifications (vehicle specifications) without using the vehicle speed signal indicating the vehicle speed of the test piece W.
3. Effects of Present Embodiment
[0090] According to the vehicle testing system 100 of the present embodiment configured as described above, the steering reaction force is input to the steering rack gear W4 of the test piece W in a state where the steering force of the steering system is not transmitted to the wheels W1 (state in which the tie rod is removed), whereby the steering function of the test piece W can be evaluated while the test piece W is caused to travel on the chassis dynamometer 2 with the wheels W1 of the test piece W being in the straight traveling state. In addition, since the steering reaction force inputting device 3 can input various steering reaction forces to the steering rack gear W4, it is possible to evaluate the steering function under various situations on the chassis dynamometer 2.
4. Other Embodiments
[0091] For example, the steering reaction force inputting device 3 of the above embodiment has a configuration in which one actuator 31 is provided between the steering rack gear and the tie rod end link However, as illustrated in
[0092] In addition, as shown in
[0093] Furthermore, the steering reaction force inputting device 3 of the above embodiment actively inputs the steering reaction force to the steering rack gear W4; however, the steering reaction force may be passively input by the movement of the steering rack gear W4. In this case, it is conceivable to use a passive member such as a spring or the like as the steering reaction force inputting device 3.
[0094] In the above embodiment, the steering reaction force inputting device 3 is connected to the tie rod end link; however, it may be connected to the steering knuckle or may not be connected to the tie rod end link or the steering knuckle. In addition, the steering reaction force inputting device may be fixed to the floor. Furthermore, the steering reaction force inputting device may be fixed to another portion of the test piece W.
[0095] In addition, in the above embodiment, independent actuators 31 are connected to each of both ends of the steering rack gear W4. However, as illustrated in
[0096] In addition, as illustrated in
[0097] In a case where a steering reaction force is input via the steering shaft W8, a self-aligning torque can be generated by the actuator 31 that generates a centering force (see
[0098] In addition, various modifications and combinations of the embodiments may be made without departing from the gist of the present invention.
Industrial Applicability
[0099] According to the present invention, it is possible to evaluate a steering function of a test piece which is a vehicle having an automatic steering function or a part thereof on a chassis dynamometer.