A WINDOW UNIT FOR A BUILDING OR STRUCTURE
20230198454 · 2023-06-22
Assignee
Inventors
Cpc classification
E06B3/66
FIXED CONSTRUCTIONS
H01L31/056
ELECTRICITY
H01L31/055
ELECTRICITY
H01L31/0547
ELECTRICITY
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L31/0468
ELECTRICITY
E06B9/24
FIXED CONSTRUCTIONS
H01L31/0488
ELECTRICITY
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E06B7/28
FIXED CONSTRUCTIONS
International classification
E06B7/28
FIXED CONSTRUCTIONS
Abstract
The present disclosure provides a window unit for a building or structure. The window unit is arranged for generating electricity and comprises a panel having an area that is transparent for at least a portion of visible light and having a light receiving surface for receiving light from a light incident direction. The window unit further comprises at least one series of solar cells, each solar cell being a bifacial solar cell and having opposite first and second surfaces each having an area in which light can be absorbed to generate electricity, the solar cells being positioned such that in use the first surfaces are oriented to receive light from the light incident direction and the second surfaces receive light from an opposite direction.
Claims
1. A window unit for a building or structure, the window unit being arranged for generating electricity and comprising: a panel having an area that is transparent for at least a portion of visible light and having a light receiving surface for receiving light from a light incident direction; and at least one series of solar cells, each solar cell being a bifacial solar cell and having opposite first and second surfaces each having an area in which light can be absorbed to generate electricity, the solar cells being positioned such that in use the first surfaces are oriented to receive light from the light incident direction and the second surfaces receive light from an opposite direction.
2. (canceled)
3. The window unit of claim 1 wherein the first surfaces are oriented towards the light receiving surface of the panel and wherein the window unit is arranged such that the second surfaces of the solar cells receive light from an interior of the building or structure.
4. The window unit of claim 1 comprising at least one light reflective surface facing towards the panel or forming an angle of 90 degrees or less with the light receiving surface of the panel, the at least one light reflective surface being spaced apart from both the panel and the at least one series of solar cells.
5. The window unit of claim 4 wherein the window unit is arranged such that, in use, a portion of light incident on the receiving surface transmits through the panel towards the at least one light reflective surface and is then reflected by the at least one light reflective surface towards the second surfaces of the at least one of the solar cells where the light can be absorbed to generate electricity.
6. The window unit of claim 3 wherein the window unit is arranged such that a portion of light incident on the receiving surface transmits through the panel towards the at least one light reflective surface and is then reflected by the at least one light reflective surface towards the second surfaces of the at least one of the solar cells where the light can be absorbed to generate electricity.
7. (canceled)
8. The window unit of claim 3 wherein the at least one series of solar cells and the at least one light reflective surface are positioned such that the second surfaces of solar cells are also exposed to incident light without prior reflection by a component of the window unit.
9. The window unit of claim 3 wherein the at least one light reflective surface is positioned such that a gap is defined between the second surfaces of the solar cells and the at least one light reflective surface.
10. (canceled)
11. The window unit of claim 1 comprising a plurality of series of solar cells each extending along a respective edge of the panel.
12. The window unit of claim 1 wherein the panel is a first panel and the window unit comprises a second panel having an area that is transparent for at least a portion of visible light and wherein the at least one series of solar cells is positioned between the first and the second panel.
13. The window unit of claim 12 wherein the first surface of each solar is directly or indirectly bonded to the first panel and the second surface of each solar cell is directly or indirectly bonded to the second panel whereby each solar cell is sandwiched between the first and second panels.
14. The window unit of claim 1 comprising at least one series of further solar cells that is positioned at at least one edge surface of the panel, or at least one of the first and second panels, and oriented substantially perpendicular to the light receiving surface facing towards an edge surface of the panel, or at least one of the first and the second panels, whereby the at least one series of further solar cells is positioned to received light that travelled through the edge surface of the panel or at least one of the first and second panels.
15. The window unit of claim 1 comprising at least one reflective edge element that is positioned at at least one edge surface of the panel, or at least one of the first and second panels, and oriented substantially perpendicular to the light receiving surface facing towards an edge surface of the panel, or at least one of the first and the second panels, whereby the at least one series of further solar cells is positioned to reflect light that travelled through the edge surface of the panel, or at least one of the first and second panel back, into the panel, or at least one of the first and second panels thereby increasing likelihood that the light will be absorbed by one or more of the solar cells.
16. (canceled)
17. (canceled)
18. (canceled)
19. (canceled)
20. The window unit of claim 1 comprising a tapered extension that is attached, or forms a portion of, the panel of the window unit.
21. The window unit of claim 20 wherein the tapered extension has opposite first and second side portions that define an angle between them and define the tapered shape and wherein the window unit comprises first and second series of solar cells each being bifacial and having first and opposite second surfaces for receiving light and generating electricity.
22. (canceled)
23. The window unit of claim 21 wherein the second surfaces of the solar cells face, and are attached to, the side portions of the tapered extension and are positioned to receive light that travelled through edges of the one or more panels whereby the window unit is arranged such that the first surfaces of the solar cells receive light either form the incident light direction or form a substantially opposite direction.
24. (canceled)
25. (canceled)
26. The window unit of claim 1 wherein the at least one series of solar cells comprises flexible and/or bendable solar cells.
27. (canceled)
28. (canceled)
29. The window unit of claim 1 wherein the solar cells are bonded to panel surfaces of the tapered extension in a manner such that an airgap between the solar cells and the panel surfaces or between the solar cells and the tapered extension is avoided.
30. The window unit of claim 1 wherein the panel or at least one of the first and second panels comprises further photovoltaic material and wherein the further photovoltaic material is positioned in, at, or in the proximity of a surface of the panel, or at least one of the first and second panels, the further photovoltaic material being distributed along the surface of the panel or at least one of the panels and between transmissive areas that are void of the further photovoltaic material, the further photovoltaic material being structured such that features of the further photovoltaic material are sufficiently narrow to be at least largely invisible to the naked eye.
31. (canceled)
32. The window unit of claim 30 wherein the further photovoltaic material forms a pattern.
33. (canceled)
34. (canceled)
35. (canceled)
36. A window unit for a building or structure, the window unit being arranged for generating electricity and comprising: a panel having an area that is transparent for at least a portion of visible light; and at least one series of solar cells; wherein the panel comprises further photovoltaic material positioned in, at, or in the proximity of panel material, the further photovoltaic material being distributed over a surface of the panel and between transmissive areas that are void of the further photovoltaic material such that features of the further photovoltaic material are sufficiently narrow to be at least largely invisible to the naked eye.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0058]
[0059]
[0060]
[0061]
DETAILED DESCRIPTION OF EMBODIMENTS
[0062] Referring initially to
[0063] The material of the panel 102 is transmissive for at least 70%, 80%, or 90% of incident visible light (limited by the transmissivity of the panel material, such as glass). The solar cells are only positioned at edges of the panel 102 such that only at edges of the panel 102 the transmission of incident light is obstructed by the solar cells.
[0064] The first surfaces of the solar cells are in this example adhered to the panel 102 such that no air gap is present between the solar cells and the panel 102. In this example the solar cells 112 comprise outer EVA layers. Prior to adhering the solar cells 112 to the panel 102, the EVA is slightly softened (by the careful application of heat) and then the solar cells 112 are pressed against the panel 102. Once the softened EVA has hardened again, the solar cells are adhered to the panel 102 without the need of an additional adhesive.
[0065] The panel 102 may have any shape, but in one specific embodiment is rectangular and may be square. The panel 102 may be formed from suitable glass or polymeric materials.
[0066] Turning now to
[0067] The window unit 200 also comprises reflective portions 209 and 210. The reflective portions have in tis embodiment metallic surfaces (which may be the surfaces of AL or AG coatings) which have high reflectivity. The reflective portions 209, 210 are positioned on a frame structure 205 and in a cavity behind the bifacial solar cells 207. The reflective portions 209 and 210 encircle a space behind the bifacial solar cells 207. The reflective portions 209, 210 are positioned such that a significant portion of light that is received within a gap between the reflective portions 210 and the solar cells 207 is directed to the second surfaces of the bifacial solar cells 207 where it can be absorbed to generate electricity.
[0068] In this embodiment the bifacial solar cells 208 are positioned such that the second surface of the bifacial solar cells 208 face an interior of a building or structure to which the window unit 200 is attached. The second surfaces of the bifacial solar cells 208 consequently are positioned to receive diffuse or also direct light from the interior of the building or structure and can consequently generate additional electricity.
[0069] The frame structure 205 is arranged to hold the panels 102 and 202 and the series of solar cells in position.
[0070] In the embodiment shown in
[0071] Further details of the luminescent and/or scattering material are described in PCT international applications numbers PCT/AU2012/000778 and PCT/AU2012/000787 (owned by the present applicant and which are herewith incorporated by cross-reference.
[0072] It should be appreciated that the panel 204 could have any number of panes with any number of interlayers. In some embodiments the panel 204 may comprise a single piece of optically transmissive material such as glass.
[0073] The panel 204 has an edge 211 that has a plane which is transverse to the light receiving surface of the panel 102. In the embodiment of
[0074] The window unit 200 also has series of third solar cells 214. The series of third solar cells 214 face edge 211 of the panel 204. The series of third solar cells 214 substantially surround the panel 204 and are positioned to receive light that is redirected by the scattering material and/or the diffractive element (not shown) to the edges (such as edge 211) of the second panel 204.
[0075] In this embodiment the solar cells of the third series are not bifacial solar cells, but each have a single light receiving surface which faces the edge 211 of the panel 204.
[0076] Referring now to
[0077] In this embodiment the window unit 300 also comprises further solar cells 215, which may or may not be bifacial solar cells. The solar cells 215 have first surfaces at which they are attached to the panel 204 and which are positioned to receive light that is scattered out of the panel 204 near the edge 211 of the panel 204 and also light that is reflected by the solar cells 214. If the solar cells 215 are bifacial solar cells, the solar cells 215 will in use also receive light from an interior of the building or structure to which the window unit 300 is attached.
[0078] Referring now to
[0079]
[0080]
[0081] Attached to opposite side portions of the tapered extension are bifacial solar cells 614 and 616. The bifacial solar cells 614 and 616 have first surfaces at which they are attached to the prism-shaped extension 612 in a manner such that a gap is avoided. The first surface of the bifacial solar cells 614, 616 are consequently positioned to receive light that travelled through edges of the panel 606. Further, the bifacial solar cells 614 and 616 have second surfaces that are positioned to receive light form a light incidence direction and from an interior portion of the building or structure to which the window unit is in use attached.
[0082] The panel 606 comprises sub-panels 606 and 608, which mate with each other to form the panel 606. Disbursed between sub-panels 607 and 608 is an interlayer of polyvinyl butyral (PVB), which in this embodiment also includes a light scattering element. In this embodiment the light scattering element comprises a luminescent scattering powder embedded in the PVB, which also an epoxy that provides adhesive. The panel 606 also includes a diffraction grating that is arranged to facilitate redirection of light towards edge region of the panel 606 and guiding of the light by total internal reflection.
[0083] In a variation of the described embodiment the bifacial solar cells 614 and 616 are formed from a flexible and/or bendable material and may be formed on a common substrate. The bifacial solar cells 614 and 616 may also be portions of the same solar cell which is bendable and may be bent around a tip of the prism shaped body 612. For further details concerning flexible and/or bendable solar cells reference is being made to the applicant’s co-pending PCT international application no. PCT/AU2018/051263, which is herewith incorporated by cross-reference.
[0084]
[0085]
[0086] Turning now to
[0087] Referring now to
[0088]
[0089] The solar cells of the window units 200 - 1200 described with reference to
[0090] All panels and sub-panels of the above described embodiments are formed of low iron ultra-clear glass. Further, each of the above-described window units has panels that are transmissive for incident visible light (limited by the transmissivity of the panel material, such as glass). The solar cells are only positioned at edges of the panels such that only at edges of the panels the transmission of incident light is obstructed by the solar cells.
[0091] The solar cells of each of the described embodiments may be silicon-based solar cells, but can alternatively also be based on any other suitable material such CdS, CdTe, GaAs, CIS or CIGS.
[0092]
[0093] In one embodiment any one or more of the panels 102, 204, 204a, 204b, 602, 604 and 904 described above with reference to
[0094] The further photovoltaic material will now be described with reference to
[0095] The further photovoltaic material forms in one embodiment a further diffractive grating, which is schematically illustrated in
[0096]
[0097] The solar cells 1606 each have a light receiving surface facing the panel 1602 and adhered to the panel 1602 such that no air gap is present between the solar cells 1606 and the panel 1602. Further, the solar cells 1606 each have a rear light receiving surface facing the panel 1604 and adhered to the panel 304. A sheet of excluded-volume-branched-polymers (EVB) or Ethylene tetrafluoroethylene (ETFE) is placed between the panels 1602 and 1604. In this example the solar cells 1606 comprise outer ETA layers. Prior to adhering the solar cells 1606 to the panels 1602 and 1604 and the panels 1602 and 1604 to each other, the ETA and the EVB or ETFE is slightly softened (by the careful application of heat) and then the panel 1602, 1604 are pressed together. Once the softened ETA has hardened again, the solar cells are sandwiched between, and adhered to, the panels 1602, 1604 without the need of an additional adhesive whereby a laminated structure is formed. The panels 1602, 1604 protect the solar cells 1606 and also provide reliable sealing surfaces at both front and rear sides of the device, which is advantageous for window applications.
[0098] It will be appreciated, however, that in variations of the described embodiments, the further photovoltaic material may alternatively comprise slightly larger features that may be visible to the naked eye. For example, the further photovoltaic material may alternatively have features between transmissive material areas that have a diameter of 100 - 200 micrometres. In this case the features may be sized such that they may be visible to the naked eye if closely inspected, but are sufficiently small such that they do not obstruct a view through the panel structure in a significant manner.
[0099] Further, a person skilled in the art will appreciate that in variations of the described embodiments the further photovoltaic material may not form a further diffractive element, but may be randomly arranged and may or may not form a pattern.
[0100] The following will describe the fabrication of the further photovoltaic material 1402. Formation of the further photovoltaic material 1402 may initially comprise providing transparent panels (such as glass panels), on which the CIS or CIGS is formed. Features of the further photovoltaic may be then formed by ablating portions of the CIS or CIGS material to form the above described transmissive material areas of the further photovoltaic material. For example, ablation may comprise photothermal ablation using one or more lasers. Formation of structures having a diameter of less than 20 micrometres is possible using laser ablation. Specifically, a UV wavelength laser of sufficient power is used to ablate locally the CIS or CIGS material, which breaks chemical bonds between molecules and residues are ablated from the surface leaving a transmissive material area (hole). A person skilled in the art will appreciate that in this manner extending structures may be formed by moving the further diffractive grating relative to the laser beam. Further, a series of lasers may be used for parallel ablation processes, which reduces production time.
[0101] Alternatively, the further photovoltaic material may be formed using reactive ion etching (RIE), such as deep RIE. In this case, initially CIS or CIGS solar cells are formed on a transparent panel portion, which is then covered by a suitable mask. The panel portion with the CIS or CIGS material and the mask is then placed in a chamber into which suitable gases are introduced for plasma etching using a radio frequency power source. Individual CIS or CIGS layer portions are then electrically connected using thin molybdenum wires or silver wires, such as silver nanowires, that may have a length of 100 micrometres and a thickness of 25 micrometres and are consequently invisible to the naked eye.
[0102] Wet etching may also be used to form the transmissive material areas in the further photovoltaic material. The formed CIS or CIGS material on a transparent panel is covered using a suitable mask that is largely resistant to a selected wet etching process. Etching below areas covered by the mask, which is a known problem for wet etching in particular when forming small structures, can be reduced by using suitable spray etching techniques.
[0103] Alternatively, wet etching may also be performed without the mask and using a technique similar to that of ink jet printing in which small droplets of the etching material are positioned directly onto the CIS or CIGS material to form the transmissive material areas.
[0104] The reference that is being made to PCT international applications numbers PCT/AU2012/000778, PCT/AU2012/000787, PCT/AU2014/000814 and PCT/AU2018/051263 does not constitute an admission that these documents are part of the common general knowledge in Australia or any other country.