INTERNAL COMBUSTION ENGINE FOR GASEOUS FUEL
20230193848 · 2023-06-22
Inventors
- Jan Eismark (Göteborg, SE)
- Tommy Simonsson (Stenungsund, SE)
- Rickard Ehleskog (Hisings Backa, SE)
- Gustavo Hindi (Alafors, SE)
Cpc classification
F02B23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2023/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2201/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2023/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2275/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02F3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine for gaseous fuel includes a cylinder and a piston for reciprocal movement in the cylinder along a reciprocal axis, whereby a combustion chamber is at least partially delimited by the cylinder and the piston. The piston includes a piston crown facing the combustion chamber, a piston crown projection of the piston crown in a direction parallel to the reciprocal axis and onto a piston crown plane extending transversally to the reciprocal axis having a piston crown center point, the piston crown comprising a piston bowl surface defining a piston bowl and a piston rim portion enclosing the piston bowl surface. A piston bowl opening is the intersection between the piston rim portion and the piston bowl surface. The piston bowl opening has an opening center of gravity in the piston crown plane. The opening center of gravity is offset from the piston crown center point.
Claims
1. An internal combustion engine for gaseous fuel, said internal combustion engine comprising: a cylinder and a piston for reciprocal movement in said cylinder along a reciprocal axis, whereby a combustion chamber is at least partially delimited by said cylinder and said piston, said piston comprising: a piston crown facing said combustion chamber, a piston crown projection of said piston crown in a direction parallel to said reciprocal axis and onto a piston crown plane extending transversally to said reciprocal axis having a piston crown center point, said piston crown comprising a piston bowl surface, defining a piston bowl, and a piston rim portion, wherein said piston rim portion encloses said piston bowl surface and a piston bowl opening is the intersection between said piston rim portion and said piston bowl surface, said piston bowl opening having an opening center of gravity in said piston crown plane, said opening center of gravity being offset from said piston crown center point, wherein a first separating plane extends in a first direction as well as in a direction parallel to said reciprocal axis and intersects said piston crown center point as well as said opening center of gravity, wherein a second separating plane extends in a second direction transversal to said first direction as well as in a direction parallel to said reciprocal axis and intersects said opening center of gravity, said piston bowl surface having two halves: a proximal piston bowl surface half and a distal piston bowl surface half, said piston bowl surface halves being separated by said second separating plane, wherein said proximal piston bowl surface half is located on the same side of said second separating plane as said piston crown center point; a spark plug adapted to produce a spark in said combustion chamber; and a fuel injector for injecting gaseous fuel into said combustion chamber such that, during operation of said internal combustion engine, a majority of fuel discharged from said fuel injector is directed towards and impinges on either said proximal piston bowl surface half or said distal piston bowl surface half.
2. The internal combustion engine according to claim 1, wherein an opening center of gravity to spark plug distance, in said first direction, from said opening center of gravity to said spark plug, is smaller than a piston crown center point to spark plug distance, in said first direction, from said piston crown center point to said spark plug.
3. The internal combustion engine according to claim 2, wherein said piston crown projection has an outer circumference with a circumference measure value, said opening center of gravity to spark plug distance being less than least 10%, preferably less than 5%, more preferred less than 1%, of said circumference measure value.
4. The internal combustion engine according to claim 1, wherein a spark plug projection, being a projection of said spark plug in a direction parallel to the reciprocal axis and onto said piston crown plane, is located in said second separating plane or in said distal piston bowl surface half.
5. The internal combustion engine according to claim 1, wherein said majority of fuel is at least 60% to at least 80% of fuel discharged from said fuel injector.
6. The internal combustion engine according claim 1, wherein said fuel injector is adapted to discharge gaseous fuel at a mean fuel injector exit velocity being equal to or exceeding 800 m/s to 1600 m/s.
7. The internal combustion engine according to claim 1, wherein said fuel injector is adapted to discharge gaseous fuel at a discharge pressure being equal to or lower than 500 bar to 100 bar.
8. The internal combustion engine according to claim 1, wherein said piston rim portion extends in a rim portion plane being parallel to said piston crown plane, said piston bowl surface being located on the side of said piston rim portion plane being opposite to the combustion chamber.
9. The internal combustion engine according to claim 1, wherein said fuel injector for injecting gaseous fuel into said combustion chamber is such that, during operation of said internal combustion engine, a majority of fuel discharged from said fuel injector is directed towards and impinges on said distal piston bowl surface half.
10. The internal combustion engine according to claim 9, wherein said distal piston bowl surface half comprises a distal piston bowl side wall and said proximal piston bowl surface half comprises a proximal piston bowl side wall, at least portions of said distal piston bowl side wall and said proximal piston bowl side wall being connected to each other via a piston bowl bottom.
11. The internal combustion engine according to claim 10, wherein said piston bowl surface has a piston bowl depth being the largest distance from said piston bowl opening to said piston bowl surface, as seen along said reciprocal axis, an upper portion of said proximal piston bowl side wall extends from said piston rim portion and in a direction into said piston bowl, as seen along said reciprocal axis, in a range of 0-50%, preferably in a range of 0-30%, more preferred in a range of 0-20%, of said piston bowl depth, said upper portion of said proximal piston bowl side wall comprising an opening protrusion extending in a direction towards an intersection line formed by the intersection of the first separating plane and the second separating plane.
12. The internal combustion engine according to claim 11, wherein said piston crown projection has an outer circumference with a circumference measure value, said opening protrusion having an opening protrusion width being a measure from a portion of said piston bowl surface adjacent to said opening protrusion to the portion of said opening protrusion being closest to said intersection line, said protrusion width being in the range of 0.01-2% of said circumference measure value.
13. The internal combustion engine according to claim 12, wherein said opening protrusion has an opening protrusion height in said reciprocal axis, said opening protrusion height being in the range of 20-200%, preferably 50-150%, of said opening protrusion width. 14 The internal combustion engine according to claim 11, wherein said opening protrusion has an opening protrusion angular extension around said intersection line, said opening protrusion angular extension being in the range of 100-240°, preferably in the range of 160-200°.
15. The internal combustion engine according to claim 1, wherein said fuel injector for injecting gaseous fuel into said combustion chamber is such that, during operation of said internal combustion engine, a majority of fuel discharged from said fuel injector is directed towards and impinges on said proximal piston bowl surface half.
16. The internal combustion engine according to claim 15, wherein said distal piston bowl surface half comprises a distal piston bowl side wall and said proximal piston bowl surface half comprises a proximal piston bowl side wall, at least portions of said distal piston bowl side wall and said proximal piston bowl side wall being connected to each other via a piston bowl bottom.
17. The internal combustion engine according to claim 15, wherein said fuel injector comprises a first opening and a second opening, said first opening being adapted to discharge gaseous fuel in a first opening direction and said second opening being adapted to discharge gaseous fuel in a second opening direction, said first opening direction and said second opening direction forming an angle in a range of 10°-80°, preferably in a range of 15°-60°, more preferred in a range of 20°-40°.
18. The internal combustion engine according to claim 17, wherein each one of said first opening direction and said second opening direction forms an angle with a reference plane being parallel to said second separating plane, the absolute value of said angle being in the range of 0-5°, preferably in the range of 0-2°.
19. The internal combustion engine according to claim 17, wherein each one of said first opening direction and said second opening direction forms an angle with a reference plane being parallel to said first separating plane, the absolute value of said angle being in the range of 0-5°, preferably in the range of 0-2°.
20. The internal combustion engine according to claim 19, wherein said fuel injector comprises a third opening, said third opening being adapted to discharge gaseous fuel in a third opening direction, said third opening direction forming an angle with a second reference plane being parallel to said second separating plane, the absolute value of said angle being in the range of 5°-30°, preferably in the range of 10°-20°.
21. The internal combustion engine according to claim 20, wherein said fuel injector comprises a fourth opening, said fourth opening being adapted to discharge gaseous fuel in a fourth opening direction, said third opening direction and said fourth opening direction being in opposite directions from said second reference plane, said fourth opening direction forming an angle with said second reference plane, the absolute value of said angle being in the range of 5°-30°, preferably in the range of 10°-20°.
22. The internal combustion engine according to claim 17, wherein said fuel injector comprises at least six openings, preferably at least eight openings.
23. The internal combustion engine according to claim 1, wherein said piston crown projection has an outer circumference with a circumference measure value, a distance between said piston crown center point and said opening center of gravity, in said piston crown plane, being at least 1%, preferably at least 2%, of said circumference measure value.
24. The internal combustion engine according to claim 1, wherein said piston crown has a single piston bowl.
25. The internal combustion engine according to claim 1, further comprising a cylinder head with a cylinder head surface facing said piston crown and at least partially delimiting said combustion chamber.
26. The internal combustion engine according to claim 25, wherein said cylinder head surface extends in a cylinder head surface plane, said cylinder head surface plane and said piston crown plane forming an angle that is less than 10°, preferably less than 5°, more preferred said cylinder head surface plane is parallel to said piston crown plane.
27. The internal combustion engine according to claim 25, wherein said fuel injector is at least partially arranged in said cylinder head.
28. The internal combustion engine according to claim 25, wherein said spark plug is at least partially arranged in said cylinder head.
29. The internal combustion engine according to claim 1, wherein said fuel injector is adapted to inject hydrogen fuel into said combustion chamber.
30. A drive arrangement comprising an internal combustion engine according to claim 1 and a hydrogen fuel supply system for supplying hydrogen fuel to said fuel injector, preferably said hydrogen fuel supply system comprising a tank for storing hydrogen fuel.
31. A vehicle comprising the internal combustion engine according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048] The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this application, illustrate certain non-limiting embodiments of inventive concepts. In the drawings:
[0049]
[0050]
[0051]
[0052]
[0053]
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[0055]
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DETAILED DESCRIPTION
[0062]
[0063] For the sake of completeness, it should be noted that the internal combustion engine 12 and/or the drive arrangement 13 according to the present disclosure may be used in other applications than a vehicle 10.
[0064]
[0065] As illustrated in
[0066] Moreover, as may be gleaned from
[0067] Moreover, as exemplified in
[0068] Furthermore, as indicated in
[0069] As such,
[0070] Purely by way of example, the cylinder head surface plane 25 (see
[0071] Moreover, as indicted in
[0072] The piston bowl opening 50 has an opening center of gravity 52 in the piston crown plane 42. The opening center of gravity 52 is offset from the piston crown center point 44. A first separating plane 54 extends in a first direction 56 as well as in a direction parallel to the reciprocal axis A and intersects the piston crown center point 44 as well as the opening center of gravity 52. A second separating plane 58 extends in a second direction 60 transversal to the first direction 56 as well as in a direction parallel to the reciprocal axis A and intersects the opening center of gravity 52.
[0073] Moreover, as indicated in
[0074] As may be gleaned from
[0075] Purely by way of example, and as indicated in
[0076] In the embodiment illustrated in
[0077] Furthermore, as indicated in
[0078] Additionally, though purely by way of example, the area enclosed by the piston bowl opening 50 may be at least 30%, preferably at least 40%, of the area of the piston crown projection.
[0079] Moreover, with reference to
[0080] It should be noted that the embodiment illustrated in
[0081]
[0082] As may be realized from the rightmost portion of
[0083] As non-limiting examples, the majority of fuel-i.e., the amount of fuel that is directed towards and impinges on the distal piston bowl surface half 62—is at least 60%, preferably at least 70%, more preferred at least 80%, of fuel discharged from the fuel injector 30.
[0084] In the embodiment illustrated in
[0085] As such, the fuel injector 30 may be located approximately on the piston crown center point 44, following the reciprocal axis A, and may be inclined, viz arranged with an angle relative to the reciprocal axis A, so as to direct fuel towards the distal piston bowl surface half 62.
[0086] It should be noted that the fuel injector 30 may be implemented in other ways in order to ensure that the majority of fuel discharged from the fuel injector 30 is directed towards and impinges on the distal piston bowl surface half 62. Purely by way of example, the above fuel discharge characteristics of the fuel injector 30 may be obtained by the design of the fuel injector 30 as such, e.g., by an appropriate design of a nozzle cap (not shown) of the fuel injector.
[0087] Furthermore, as indicated by the fuel injector 30′ by dotted lines in
[0088] Irrespective of the location and/or orientation of the fuel injector 30, the fuel injector 30 may preferably be adapted to discharge gaseous fuel at a mean fuel injector exit velocity being equal to or exceeding 800 m/s, preferably equal to or exceeding 1200 m/s, more preferred equal to or exceeding 1600 m/s. As may be realized by the skilled person, the fuel injector exit velocity may differ amongst various portions, e.g., various areas of a nozzle (not shown) forming part of the fuel injector 30, of the fuel exiting the fuel injector 30. The mean fuel injector exit velocity is determined by calculating the mean value of the various portions of the fuel. As a non-limiting example, the mean fuel injector exit velocity may be determined by calculating or determining the fuel exit velocity for a plurality of different areas of a cross-section of the fuel spray exiting the fuel injector and calculating the mean value thereof.
[0089] Moreover, again irrespective of the location and/or orientation of the fuel injector 30, the fuel injector 30 may be adapted to discharge gaseous fuel at a discharge pressure being equal to or lower than 500 bar, preferably equal to or lower than 300 bar, more preferred equal to or lower than 100 bar.
[0090] Implementations of the piston bowl 46 will be presented hereinabove with reference to
[0091] Moreover,
[0092] A spark plug generally has a central electrode. As such, as used herein, the term opening center of gravity to spark plug distance 53 refers to the distance from the opening center of gravity to the central electrode of the spark plug.
[0093] Moreover, the piston crown projection may have an outer circumference with a circumference measure value 64, see e.g.,
[0094] Furthermore, though again purely by way of example, a spark plug projection, being a projection of the spark plug 65 in a direction parallel to the reciprocal axis A and onto the piston crown plane 42, is located in the second separating plane 58 or in the distal piston bowl surface half 62. In the
[0095] In the
[0096] Irrespective of the shape of the piston bowl 46, for instance irrespective of whether or not any one of the
[0097] As such, with reference to
[0098] The opening protrusion 76 in accordance with the above implies that a local turbulence may be obtained at the proximal piston bowl side wall 68. Such a local turbulence, which is indicated by eddies in
[0099] Characteristics of the opening protrusion 76 will be discussed hereinbelow with reference to
[0100] Purely by way of example, the opening protrusion 76 may form an integral part of the piston 16. As another non-limiting example, the opening protrusion 76 may be a separate element (not shown) that is connected to the remaining part of the piston 16 by means of a joint, such as a weld joint. It is also envisaged that the opening protrusion 76 may be constituted by a welding string (not shown) which is applied to the piston 16.
[0101] Furthermore, as has been intimated hereinabove with reference to
[0102] Additionally, with reference to
[0103] In the above embodiments of the present invention, the fuel injector 30 for injecting gaseous fuel into the combustion chamber 18) is such that, during operation of the internal combustion engine 12, a majority of fuel discharged from the fuel injector 30 is directed towards and impinges on the distal piston bowl surface half 62. However, it is also envisaged that in embodiments of the present invention, the fuel injector 30 for injecting gaseous fuel into the combustion chamber 18 is such that, during operation of the internal combustion engine 12, a majority of fuel discharged from the fuel injector 30 is directed towards and impinges on the proximal piston bowl surface half 61.
[0104] To this end, reference is made to
[0105] Moreover, as for
[0106] Furthermore, the piston crown projection may have an outer circumference with a circumference measure value 64. Purely by way of example, the opening center of gravity to spark plug distance 53 may be less than at least 10%, preferably less than 5%, more preferred less than 1%, of the circumference measure value 64.
[0107] Furthermore, though again purely by way of example, a spark plug projection, being a projection of the spark plug 65 in a direction parallel to the reciprocal axis A and onto the piston crown plane 42, is located in the second separating plane 58 or in the distal piston bowl surface half 62. In the
[0108] Various embodiments of the internal combustion engine 12 will be presented hereinbelow with reference to
[0109] Finally, an intermediate position between the bottommost position SI and the uppermost position ST represents a position of the piston 16 when injection of fuel is ended, wherein the intermediate position is indicated by letters EI, indicating end of injection.
[0110] With reference to
[0111] In particular, with reference to
[0112] As may be realized from
[0113] In the
[0114] To this end, reference is made to
[0115] Furthermore, in embodiments of the internal combustion engine 12, the fuel injector may comprise more than two openings. To this end, reference is made to
[0116] In the embodiment illustrated in
[0117] It is also contemplated that in embodiments of the internal combustion engine 12, the fuel injector 30 may comprise at least six openings, preferably at least eight openings. Of course, it is also contemplated that embodiments of the internal combustion engine may comprise a fuel injector with a single opening.
[0118] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.