MULTI-WINCH HOISTING SYSTEM AND METHOD FOR COMBINING MULTIPLE-WINCHES IN A HOISTING SYSTEM
20230192457 · 2023-06-22
Assignee
Inventors
Cpc classification
B66C1/12
PERFORMING OPERATIONS; TRANSPORTING
B66D1/26
PERFORMING OPERATIONS; TRANSPORTING
F16M13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16G11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B66C23/18
PERFORMING OPERATIONS; TRANSPORTING
B66D1/26
PERFORMING OPERATIONS; TRANSPORTING
F16G11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hoisting system for hoisting a load includes: i) a main winch system having a main rope with an end connector mounted to an end of the main rope, ii) an auxiliary winch system having an auxiliary rope having at least one rope connector of which at least one is a splitable rope connector, the auxiliary rope comprising a first section and a second section connected to the first section via the splitable rope connector, wherein the splitable rope connector comprises at least two connector parts that are releasably connected with each other for allowing quick disconnection and reconnection between the second section and the first section, wherein the connector parts (are configured for releasably connecting with the end connector of the main rope, and iii) a hang-off point placed and configured for at least temporarily holding a respective rope connector of the auxiliary rope for transferring the load to the hang-off point. The system may include two auxiliary winch systems.
Claims
1. A hoisting system for hoisting a load, the hoisting system comprising: a main winch system including a main rope with an end connector mounted to an end of the main rope, wherein the main winch system is configured to both spool the main rope in and spool the main rope out; an auxiliary winch system including an auxiliary rope having at least one rope connector of which at least one is a splitable rope connector, wherein the auxiliary rope comprises a first section and a second section connected to the first section with the splitable rope connector, wherein the second section is configured to be spooled out before the second section when the auxiliary winch system is spooled out, wherein the splitable rope connector comprises at least two connector parts that are releasably connected with each other for allowing quick disconnection and reconnection between the second section and the first section, wherein the connector parts are configured to releasably connect with the end connector of the main rope, wherein the auxiliary winch system is configured to both spool the auxiliary rope in and spool the auxiliary rope out while the load is being suspended from an end connector of the auxiliary rope, and a hang-off point positioned and configured to temporarily hold a respective rope connector of the auxiliary rope for transferring the load to the hang-off point.
2. The hoisting system of claim 1, wherein the hang-off point is mounted at a fixed-point external to the winches.
3. The hoisting system of claim 1, wherein the hang-off point is embodied in the end connector of the main rope.
4. The hoisting system of claim 2, wherein the hang-off point is configured to move between a first position for engagement with the at least one rope connector and a second position not engaging with the at least one rope connector.
5. The hoisting system of claim 1, wherein the hang-off point includes at least two modes including an engagement mode with the at least one rope connector blocked from passing through the hang-off point and a releasing mode with the at least one rope connector allowed to pass through the hang-off point.
6. The hoisting system of claim 1, wherein the second section of the auxiliary rope comprises at least one auxiliary connector configured to connect to the hang-off point (200) while the connector parts of the splitable rope connector are disconnected or reconnected.
7. The hoisting system of claim 1, wherein the auxiliary winch system comprises a first compartment configured to receive the second section and a second compartment configured to receive the at least one rope connector and the first section .
8. The hoisting system of claim 6, wherein the second section of the auxiliary rope comprises a plurality of rope connectors along its length.
9. The hoisting system of claim 1, further comprising: a further auxiliary winch system including a further auxiliary rope having a further end connector mounted to an end of the further auxiliary rope and at least one further connector of which at least one is a further splitable rope connector, wherein the further auxiliary rope comprises a further first section and a further second section connected to the further first section with the further splitable rope connector, wherein the further second section is configured to be spooled out first when the further auxiliary winch system is spooled out, wherein the further splitable rope connector comprises at least two further connector parts that are releasably connected with each other for allowing quick disconnection and reconnection between the further second section and the further first section, wherein the further auxiliary winch system is configured to both spool the further auxiliary rope in and spool the further auxiliary rope out while the load is being suspended from an end connector of the further auxiliary rope.
10. A method for hoisting a load using the hoisting system of claim 1.
11. The method of claim 10, further comprising: suspending the auxiliary rope from the hang-off point by connecting a respective one of the at least one rope connector of the auxiliary rope with the hang-off point thereby releasing the splitable rope connector for handling, and disconnecting the first section and the second section of the auxiliary rope by disconnecting the connector parts and connecting the end connector of the main rope to the connector part of the second section, or disconnecting the end connector of the main rope from the connector part of the second section and reconnecting the first section and the second section of the auxiliary rope by reconnecting the connector parts.
12. The method of claim 11, further comprising: suspending the load from the auxiliary rope; hoisting down the load using the auxiliary winch system spooling out the auxiliary rope; suspending the auxiliary rope from the hang-off point by connecting a respective one of the at least one rope connector of the auxiliary rope with the hang-off point thereby releasing the splitable rope connector for handling; disconnecting the second section from the first section by disconnecting the connector parts of the splitable rope connector; connecting the connector part that is connected to the second section to the end connector of the main rope, and hoisting down the load using the main winch system spooling out the main rope.
13. The method of claim 11, further comprising: suspending the load from the auxiliary rope that is connected to the main rope: hoisting up the load using the main winch system spooling in the main rope; suspending the auxiliary rope from the hang-off point by connecting a respective one of the at least one rope connector of the auxiliary rope with the hang-off point thereby releasing the splitable rope connector for handling; disconnecting the main rope from the auxiliary rope by disconnecting the end connector of the main rope from the connector part that is connected to the second section; connecting the connector part that is connected to the first section to the connector part connected to the second section, and hoisting up the load using the auxiliary winch system spooling in the auxiliary rope.
14. The method of claim 11, further comprising: suspending the load from the auxiliary rope; hoisting down the load using the auxiliary winch system spooling out the auxiliary rope; suspending the auxiliary rope from the hang-off point by connecting a respective one of the at least one rope connector of the auxiliary rope with the hang-off point thereby releasing the splitable rope connector for handling; disconnecting the second section from the first section by disconnecting the connector parts of the splitable rope connector; connecting the connector part that is connected to the second section to the further end connector of the further auxiliary rope; hoisting down the load using the further auxiliary winch system spooling out the further auxiliary rope; suspending the further auxiliary rope from the hang-off point by connecting a respective one of the at least one further connector of the further auxiliary rope with the hang-off point thereby releasing the further splitable rope connector for handling; disconnecting the further second section from the further first section by disconnecting the further connector parts of the further splitable rope connector; connecting the further connector part that is connected to the further second section to the end connector of the main rope, and hoisting down the load using the main winch system spooling out the main rope.
15. The method of claim 11, further comprising: suspending the load from the auxiliary rope that is connected to the main rope via the further auxiliary rope; hoisting up the load using the main winch system spooling in the main rope; suspending the further auxiliary rope from the hang-off point by connecting a respective one of the at least one further connector of the further auxiliary rope with the hang-off point thereby releasing the further splitable rope connector for handling; disconnecting the main rope from the further auxiliary rope by disconnecting the end connector of the main rope from the further connector part that is connected to the further second section; connecting the further connector part that is connected to the further first section to the further connector part connected to the further second section, and hoisting up the load using the further auxiliary winch system spooling in the further auxiliary rope; suspending the auxiliary rope from the hang-off point by connecting a respective one of the at least one rope connector of the auxiliary rope with the hang-off point thereby releasing the splitable rope connector for handling; disconnecting the further auxiliary rope from the auxiliary rope by disconnecting the further end connector of the further auxiliary rope from the connector part that is connected to the second section; connecting the connector part that is connected to the first section to the connector part connected to the second section, and hoisting up the load using the auxiliary winch system spooling in the auxiliary rope.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0073] In the following is described examples of embodiments illustrated in the accompanying figures, wherein:
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
DETAILED DESCRIPTION
[0087] The known extension systems and hoisting systems function well but have still limitation as regards to its flexibility as regards extension capacity and reach. There is a need to further improve the system.
[0088] Traditional hoisting systems are using steel wire ropes as a load carrier. These systems have several challenges, such as weight of the rope, corrosion, and fatigue during active heave compensation (AHC). The main advantages of such systems are robustness, well-known technology, and decades of experience. The inventors of the present application have seen an increasing demand within subsea mining, geophysical surveys, and salvage operations to reach water depths of 6000 m or more. Future hoisting systems are more and more going in the direction of fiber ropes, replacing the traditional steel wire ropes. These ropes may be based on different materials or combination of these. Main advantages are light-weight (almost neutral in water), do not need grease (which can be washed out in deep waters), are not susceptible to corrosion, may allow for possible transfer of data signals through integrated cables, provide more accurate condition monitoring, and offer the possibility of replacing a damaged part of the rope by splicing. Disadvantages are rope size, high cost, temperature sensitivity, generally more fragile ropes, less experience from subsea load handling systems and need for larger bending radiuses hence larger sheaves and drums.
[0089] Various illustrative embodiments of the present subject matter are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers’ specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0090] The present subject matter will now be described with reference to the attached figures. Various systems, structures and devices are schematically depicted in the figures for purposes of explanation only and to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached figures are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
[0091] Embodiments described herein will be discussed in more detail with reference to the figures. The figures will be mainly discussed in as far as they differ from previous figures.
[0092]
[0093]
[0094] In the stage shown in
[0095] In the stage shown in
[0096] In the stage shown in
[0097] As an alternative solution, the hang-off point 200 may be designed such that it has at least two modes, one for engaging with the rope connectors and one for letting them through. Such embodiment as well as the previous movable embodiment have not been illustrated in detail as the person skilled in the art would be able to come up with numerous possible implementations for these functions.
[0098] As soon as the auxiliary rope connector 123a lands in (or is suspended from) the hang-off point 200, the tension in the first section 125-1 of the auxiliary rope 125 is reduced and the splitable rope connector 123s is released for handling by an operator. The auxiliary winch system 120 may be used to further lower the splitable rope connector 123s to the deck before the respective connector parts 123s1, 123s2 are disconnected.
[0099] In the stage shown in
[0100] In case the auxiliary rope connector 123a is left out it is the splitable rope connector 123s that would have landed in (be suspended from) the hang-off point 200. An operator may still disconnect the respective connector parts 123s1, 123s2, but this may be a bit less easy to do as the splitable rope connector 123s may not be so easily reachable. In addition, this concerns slightly higher risk for the operator as well.
[0101] In the stage shown in
[0102] In the stage shown in
[0103] In the stage shown in
[0104] In the stage shown in
[0105]
[0106]
[0107]
[0108]
[0109]
[0110]
[0111]
[0112] In the stage shown in
[0113] In the stage shown in
[0114] In the stage shown in
[0115] In the stage shown in
[0116] In the stage shown in
[0117] In the stage shown in
[0118] As an alternative to using a further auxiliary winch system with a further auxiliary rope 135 (as will be explained with reference to
[0119]
[0120]
[0121]
[0122] In the stage shown in
[0123] In the stage shown in
[0124] In the stage shown in
[0125]
[0126] The stage shown in
[0127] In the stage shown in
[0128] For all embodiments of winch systems described herein, the following practical characteristics may apply: [0129] Main winch system 110: steel wire rope or fibre rope with a length between 1000 m and 6000 m; [0130] Auxiliary winch system 120: fibre rope or steel wire rope with a length between 1000 m and 6000 m, the first section with a length between 100 m and 300 m, and the second section with a length between 1000 m and 6000 m; and [0131] Further auxiliary winch system 130: fibre rope or steel wire rope with a length between 1000 m and 6000 m, the first section with a length between 100 m and 300 m, and the second section with a length between 1000 m and 6000 m.
[0132] As an alternative to the connectors and connector parts shown in this description, embodiments described herein may be also using shackles, hooks, and tripods. This works equally well.
[0133] The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. The invention may be applied in various hoisting applications, particularly but not limited to subsea hoisting application, for example onshore mining operations.
[0134] Embodiments described herein cover all these variants as long as they are covered by the independent claims. No limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope of the invention. Accordingly, the protection sought herein is as set forth in the claims below.
[0135] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. The invention may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the device claims enumerating several means, several of these means may be embodied by one and the same item of hardware.