SCANNER COMPRISING A NOVEL LENS DRIVE MECHANISM
20230190425 · 2023-06-22
Inventors
Cpc classification
G01B2210/52
PHYSICS
International classification
Abstract
An intra-oral handheld 3D optical scanner includes an illumination module configured to generate an illumination signal to illuminate a dental object, and an image sensor configured to obtain data in response to the illumination of the dental object. The data is configured to be used to generate a 3D dental model of the dental object. The scanner also includes a lens housing including an optical lens that is configured to direct the illuminating signal towards the dental object, and a drive including a shaft that is configured to rotate around a rotation axis. The scanner also includes a guide extending continuously along at least a part of a length of the shaft and a spring, arranged intermediate between the lens housing and the guide, configured to exert a spring force towards the guide.
Claims
1. An intra-oral handheld 3D optical scanner comprising: an illumination module configured to generate an illumination signal to illuminate a dental object; an image sensor configured to obtain data in response to the illumination of the dental object, the data being configured to be used to generate a 3D dental model of the dental object; a lens housing comprising an optical lens that is configured to direct the illuminating signal towards the dental object; a drive comprising a shaft that is configured to rotate around a rotation axis; a guide extending continuously along at least a part of a length of the shaft; and a spring, arranged intermediate between the lens housing and the guide, configured to exert a spring force towards the guide.
2. The intra-oral handheld 3D optical scanner according to claim 1, wherein the shaft comprises an end part connected coaxially with rest of the shaft and the guide is arranged on the end part.
3. The intra-oral handheld 3D optical scanner according to claim 1, wherein the guide extends continuously to form a closed sinusoidal curve around the circumferential surface of the shaft.
4. The intra-oral handheld 3D optical scanner according to claim 1, wherein the shaft is configured to rotate around the rotation axis for producing a linear movement of the lens housing along a translation axis, and wherein the linear movement comprises back and forth movement between a first extreme position and a second extreme position.
5. The intra-oral handheld 3D optical scanner according to claim 1, wherein the lens housing comprises an attachment part where the spring fixedly attaches with the lens housing.
6. The intra-oral handheld 3D optical scanner according to claim 1, wherein the attachment part comprises a plurality of protrusions, the plurality of protrusions at least partly encircles a free space, wherein the spring is arranged in the free space and the spring being at least partly encircled by the plurality of protrusions.
7. The intra-oral handheld 3D optical scanner according to claim 1, further comprising a coupling element operationally connecting the guide with the spring.
8. The intra-oral handheld 3D optical scanner according to claim 7, wherein the spring applies a force configured to maintain a connection between the coupling element and the lens housing.
9. The intra-oral handheld 3D optical scanner according to claim 7, wherein the shaft is configured to rotate around the rotation axis; the coupling element is configured to move along the guide in response to the rotation of the shaft; and the lens housing is configured to linearly move between the first extreme position and second extreme position along a translation axis in response to the movement of the coupling element along the guide.
10. The intra-oral handheld 3D optical scanner according to claim 7, wherein the spring applies a force configured to maintain a connection between the coupling element and guide.
11. The intra-oral handheld 3D optical scanner according to claim 7, wherein at least a part of the coupling element is arranged in the attachment part.
12. The intra-oral handheld 3D optical scanner according to claim 7, wherein the guide is one of a male part or a female part and the coupling element is another of the female part or male part.
13. The intra-oral handheld 3D optical scanner according to claim 1, wherein the lens housing is configured to move along one or more rails.
14. The intra-oral handheld 3D optical scanner according to claim 13, wherein the one or more rails is ferromagnetic, and arranged adjacent to the one or more rails.
15. The intra-oral handheld 3D optical scanner according to claim 13, wherein the lens housing is configured to slide along at least two rails; and the lens housing interfaces at two contact surfaces with at least one rail of the at least two rails and the lens housing interfaces at one contact surface with at least one rail of the at least two rails.
Description
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
[0071] Having thus described example embodiments of the present disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
DETAILED DESCRIPTION
[0083] In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be apparent, however, to one skilled in the art that the present disclosure can be practiced without these specific details. In other instances, apparatus and methods are shown in block diagram form only in order to avoid obscuring the present disclosure.
[0084] Reference in this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. The appearance of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Some of these embodiments may appropriately be combined with one another. Further, the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items. Moreover, various features are described which may be exhibited by some embodiments and not by others. Similarly, various requirements are described which may be requirements for some embodiments but not for other embodiments.
[0085] Some embodiments of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all, embodiments of the disclosure are shown. Indeed, various embodiments of the disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like reference numerals refer to like elements throughout. The use of any term should not be taken to limit the scope of embodiments of the present disclosure.
[0086] The embodiments are described herein for illustrative purposes and are subject to many variations. It is understood that various omissions and substitutions of equivalents are contemplated as circumstances may suggest or render expedient but are intended to cover the application or implementation without departing from the spirit or the scope of the present disclosure. Further, it is to be understood that the phraseology and terminology employed herein are for the purpose of the description and should not be regarded as limiting. Any heading utilized within this description is for convenience only and has no legal or limiting effect.
[0087] Referring to
[0088] The illumination signal may be a light or a structured light. In some embodiments, the structured light may include a pattern corresponding to at least one of a physical structure introduced in light path between at least a light source 108 of the illumination module 102 and the dental object 200, a digitally generated light pattern, or relative arrangement of more than one light source of the illumination module 102. To provide a structured light, in an embodiment, the illumination module 102 may include a pattern generating element 110 to incorporate a spatial pattern of light into a light beam generated by the at least one light source 108. As shown, the pattern generating element 110 may be arranged between the light source 108 and the lens system 106 to introduce a spatial pattern inside the light beam. As shown, the structured light may be provided by introducing/placing a suitable physical structure 110 in the path of the illumination signal provided by the at least one light source 108. In some embodiments, the structured light may be generated by arranging multiple light sources 108 in a suitable spatial arrangement.
[0089] In some embodiments, the scanner 100 may include a beam splitter 112 arranged between the pattern generating element 110 and the lens system 106. The beam splitter 112 facilitates in directing the reflected light received from the dental object 200 through the lens system 106 to the image sensor 104.
[0090] In an embodiment, the image sensor 104 includes a color filter array 114. Although drawn as a separate entity, the color filter 114 array is typically integrated with the image sensor 104, with a single-color filter for every pixel. Moreover, the scanner may include polarization optics 118. Having the color filter array (e.g. Bayer filter) allows for simultaneously capturing data that may be used for both determining topology and color of the dental object, thereby allowing generation of 3D digital representation with color information of the dental object. Alternatively, instead of using a color filter array, the scanner may include multi-colored light sources (e.g. RGB) that are switched sequentially so that data corresponding to different colored light source may be captured. Any of the color data obtained by illuminating the dental object, using one of the multi-colored light sources, may be used to determine surface topology. Color data may be obtained by illuminating the dental object using each of the multi-colored light sources may be used to use specific color data. The specific color data and surface topology may be mapped to generate 3D digital representation with color information of the dental object.
[0091] Polarization optics 118 may be used to selectively image specular reflections and block out undesired diffuse signal from sub-surface scattering inside the scanned object 200. The scanner 100 may include folding optics, e.g. a mirror 120, which directs the light out in a direction different to the optical path of the lens system 106, e.g., in a direction perpendicular to the optical path of the lens system 106.
[0092] In an embodiment, the lens system 106 includes a lens assembly 122 having at least one optical lens 124. The lens system is adapted to move along an optical axis 126 of the lens system 106 to shift a focal plane of the lens system 106. The optical lens 124 (i.e., lens 124) is configured to direct the illumination signal towards the dental object 200. In an embodiment, the lens 124 may be a single lens, a doublet lens, or even a triplet lens.
[0093] Referring now to
[0094] As best shown in
[0095] Referring to
[0096] As shown in
[0097] As shown, the guide 158 is a groove 162 extending continuously along the outer circumferential surface of the end part 160. As shown, the guide 158 is a female guide and defines a closed path on the outer circumferential surface of the end part 160. As shown in
[0098] It may be appreciated that distance of the linear movement of the lens housing 140 (i.e., lens assembly 122) between the first extreme position and second extreme position corresponds to a length of the closed path of the guide 158 around the circumferential surface of the shaft (e.g. end part 160) along which the coupling member travels from a start point to end point of the closed path. The distance of the linear movement of the lens housing 140 is lesser than half the length of the closed path guide 158 around the circumferential surface of the shaft (e.g. end part 160). The distance of the linear movement of the lens housing 140 in one direction during the back-and-forth movement equals to an axial distance between the two most distant points on the guide that is located at the circumferential surface of the shaft. The axial distance may be defined along the rotational axis of the shaft.
[0099] Although the guide 158 is described as the closed path, it may be envisioned that guide may include an open path. In such a case, the lens housing 140 (i.e., the lens assembly 122) is moved back and forth by rotating the shaft 154, and hence the end part 160, in both directions. For open path guide, this may be performed by configuring the motor to change rotational direction of the shaft to allow back and forth movement of the lens housing. Alternatively, for open path guide, this may be performed by having two motors, one motor configured to rotate the shaft in a first rotational direction and another motor configured to rotate the shaft in a second rotational direction opposite to the first rotational direction to allow back and forth movement of the lens housing.
[0100] Additionally, as shown in
[0101] Also, the coupling element 170 exerts a force on the attachment part 176 as the coupling element 170 travels along the guide 158 to enable the translational movement of the lens assembly 122 (i.e., the lens housing 140) along the translation axis 138 between the first extreme position and the second extreme position. Although the coupling element 170 is contemplated as the spherical ball 172, it may be envisioned that that the coupling element 170 may be a cylindrical pin, or having any other geometrical shape that is designed to slidably engage with the guide. It may be appreciated that a height of the attachment part 176 and a width of the gap 174 are selected such that a portion of the coupling element 170 is arranged inside the gap 174. Although the guide 158 is shown and contemplated as a female part and the coupling element 170 is shown and contemplated as a male part, it may be appreciated that the guide 158 may be a male part, for example a protruded structure, and a coupling element 170 may be a female part, for example, a slot in which the protruded structure extends. To enable smooth movement of the coupling element 170 along the path of the guide 159, lubrication is provided at an interface between the coupling element 170 and the guide 158.
[0102] To keep the coupling element 170 engaged with the guide 158 and to facilitate a smooth movement of the coupling element 170 along the path of the guide 158, the lens assembly 122 includes a biasing member 180, for example, a spring 182 (best shown in
[0103] As shown, the coupling element 170 rests on the spring 182 and compresses the spring 182. Accordingly, spring 182 exerts a force towards the guide 158 and the lens housing 140 (i.e., first bracket 144) in an axial direction. Also, the spring 182 is configured to transfer a lateral force between the coupling element 170 and the lens housing 140 to enable the linear movement of lens housing 140 between the first extreme position and the second extreme position. Further, the spring 182 and the attachment part 176 are disposed such that a longitudinal axis 184 of the spring 182 and the optical axis 126 are arranged in different plane, and therefore, the longitudinal axis 184 and optical axis 126 are arranged separated from each other. Also, the spring 182 is arranged such that the longitudinal axis 184 of the spring is arranged orthogonal (i.e., normal) to the optical axis 126. Also, the longitudinal axis 184 is substantially perpendicular to the rotation axis 156. Also, the longitudinal axis 184 is substantially normal to the first rail 134. It may be appreciated that a stiffness of the spring 182 is selected such that the connection between the coupling element 170 (i.e., ball 172) and the guide 158 (i.e., groove 162) is a backlash free connection.
[0104] Additionally, to mitigate vibrations, magnets are provided in the lens housing 140 in the immediate vicinity of the first and second rails 134, 136, which in an embodiment, are made of ferromagnetic material. For example, as best shown in
[0105] In an embodiment, the first and second brackets 144, 146 are arranged relative to the rails 134, 136 so as to reduce contact area between the first and second brackets 144, 146 and the associated rails 134, 136. In an embodiment, the first and second brackets 144, 146 and the rails 134, 136 are arranged relative to each other such that line contacts or point contacts exist between the first and second brackets 144, 146 and the rails 134, 136. As shown in
[0106] A working of the scanner 100 to change a focal plane of the lens system 106 is now described. For moving focal plane of the lens 124 along the optical axis 126, the lens assembly 122 is moved linearly and back and forth between the first extreme position and the second extreme position along the translation axis. In the first extreme position, the lens 124 is arranged proximate to the illumination module 102 relative to the second extreme position. For moving the lens assembly 122 (i.e., lens housing 140 along with the lens 124), the drive 152 is powered, causing the rotation of the drive shaft 154 about its rotation axis. 156 In response to the rotation of the drive shaft 154, the end part 160 also rotates about the rotation axis 156. As the ball 172 (i.e., coupling element 170) is arranged inside the groove 162 (i.e., the guide 158), the ball 172 moves along the closed path defined by the groove 162 in response to the rotation of the end part 160.
[0107] As the groove path is inclined relative to the rotation axis 156 and the path being a closed path, the ball 172 moves/translates in a first direction (i.e., forward direction) towards the drive 152 during one half of each rotation of the end part 160 about the rotation axis 156, and moves/translates in a second direction (i.e., a rearward direction) away from the drive 152 during remaining half of the rotation of the end part 160, or vice versa, where the first direction is away from the drive, and the second direction is towards the drive. Due to the back-and-forth motion of the ball 172 along the guide 162, the ball 172 exerts a force on the attachment part 176, and hence the lens housing 140, causing the back-and-forth movement of the lens assembly 122 relative to the rails 134, 136 along the translation axis 138. Accordingly, the lens assembly 122 moves towards the one extreme position when the ball 172 moves in the first direction, and the lens assembly 122 moves towards another extreme position opposite to the one extreme position when the ball 172 moves in the second direction. In this manner, by moving the lens assembly 122 back and forth along the translation axis 138, the focal plane of the lens system 106, and hence the scanner 100 can be changed. This allows for acquiring a plurality of two-dimensional images of the dental object at different focal planes. It may be appreciated that the scanner 100 may be orientated at various orientation and the focal plane of the scanner 100 is changed by moving the lens assembly 122 at each orientation to take a stack of 2D images for each orientation. These 2D images are stitched together by applying known techniques such as Iterative Closest Point (ICP) to obtain three-dimensional digital representation of the dental object 200.
[0108] Many modifications and other embodiments of the disclosures set forth herein will come to mind to one skilled in the art to which these disclosures pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the disclosures are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the foregoing descriptions and the associated drawings describe example embodiments in the context of certain example combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated as may be set forth in some of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
LIST OF ELEMENTS
[0109] 100 scanner [0110] 102 illumination module [0111] 104 image sensor [0112] 106 lens system [0113] 108 light source [0114] 110 pattern generating element [0115] 112 beam splitter [0116] 114 color filter array [0117] 118 polarization optics [0118] 120 mirror [0119] 122 lens assembly [0120] 124 lens [0121] 126 optical axis [0122] 130 frame [0123] 132 drive assembly [0124] 134 first rail [0125] 136 second rail [0126] 138 translation axis [0127] 140 lens housing [0128] 142 ring structure [0129] 144 first bracket [0130] 146 second bracket [0131] 148 first end [0132] 150 second end [0133] 152 drive [0134] 154 shaft [0135] 156 rotation axis [0136] 167 longitudinal axis [0137] 158 guide [0138] 160 end part [0139] 162 groove [0140] 166 longitudinal axis [0141] 170 coupling element [0142] 172 spherical ball [0143] 174 gap [0144] 176 attachment part [0145] 180 biasing member [0146] 182 spring [0147] 184 longitudinal axis [0148] 186 first magnet [0149] 188 second magnet [0150] 200 dental object