INJECTION DEVICE WITH TORSION SPRING AND ROTATABLE DISPLAY

Abstract

The present invention relates to an injection device comprising a torsion spring operatively connected to a dose setting member being adapted to set a dose to be ejected from the injection device. A rotatably mounted display member adapted to display the dose to be ejected in accordance with a setting of the dose setting member is also provided. The rotatably mounted display member is adapted to be rotated over an angle corresponding to at least one revolution of the display member. The display member may be implemented as a dose indicator barrel having numerals arranged along a helical path on an outer surface thereof, or alternatively, as a counting device having two or more display wheels having numerals arranged on an outer surface thereof.

Claims

1. An injection pen comprising: a housing; a dose setting member for setting a dose, the dose setting member mounted to the housing so that it may rotate relative to the housing, the dose setting member being capable of rotating in two directions, one direction to increase the size of a dose and another direction to decrease the size of the dose; a dose indicator barrel, wherein the dose indicator barrel comprises a counting device having at least one display wheel having numerals arranged on an outer surface thereof, wherein the at least one display wheel rotates when the dose setting member is rotated; a piston rod having a threaded outer surface with a track arranged in a longitudinal direction of its outer surface, a rotatable drive member that engages with the track or with the threaded outer surface of the piston rod to drive the piston rod, a torsion spring that stores energy when a user rotates the dose setting member to set a dose, the torsion spring supplying the energy to drive a dose of medication from the injection pen; and a release button; wherein when the release button is activated by the user, the release button causes the torsion spring to drive the set dose from the injection pen and the dose indicator barrel rotates during injection back to a zero position.

2. An injection device comprising: a housing (5) with an inner surface provided with threads (10), a dose setting member (1) adapted to set a dose to be ejected from the injection device, a torsion spring (12) operatively connected to the dose setting member (1), such that energy is accumulated in the torsion spring (12) upon rotation of the dose setting member (1) and released to eject automatically, wherein, a rotatably mounted display member threadedly engaged with threads (10) of the housing (5) and operatively connected with the dose setting member (1) and adapted to display the dose to be ejected from the injection device in accordance with a setting of the dose setting member (1), and the rotatably mounted display member is rotatable over an angle corresponding to at least one revolution of the display member.

3. The injection device according to claim 2, wherein the display member is adapted to be moved between two end positions, said two end positions defining an operation range of the display member, said operation range being associated with a substantially linear working range of the torsion spring.

4. The injection device according to claim 2, wherein the display member comprises a dose indicator barrel (9) having numerals arranged along a helical path on an outer surface thereof.

5. The injection device according to claim 4, further comprising: a piston rod (2) having a threaded outer surface with a drive track (7) arranged in a longitudinal direction of said outer surface, wherein the dose setting member (1) is rotatably mounted and defines a passage for the piston rod (2), the dose setting member (1) further having a guiding track (11) arranged on an inner surface thereof, a rotatable drive member (6) being adapted to at least partly engage with at least part of the drive track (7) of the piston rod (2) so as to drive the piston rod, wherein the dose indicator barrel (9) has a part engaging at least part of the guiding track (11) of the dose setting member (1), the dose setting member (1) and the dose indicator barrel (9) being movable in relation to each other, the dose indicator barrel (9) further having a threaded outer surface (8) cooperating with a threaded inner portion (10) of the housing (5) whereby the dose indicator barrel (9) undergoes a combined translational and rotational movement in relation to the housing (5) upon rotation of the dose setting member (1), and wherein the injection device has a threaded portion (3) cooperating with the threaded outer surface of the piston rod (2) so that rotation of the piston rod (2) relative to the housing (5) results in a longitudinal movement of the piston rod (2).

6. The injection device according to claim 4, further comprising: a piston rod (2) having a threaded outer surface with a track (7) arranged in a longitudinal direction of said outer surface, wherein the dose setting member (1) is rotatably mounted and defines a passage for the piston rod (2), the dose setting member (1) further having a guiding track (11) arranged on an inner surface thereof, a rotatable drive member (6) having a threaded portion cooperating with at least part of the threaded outer surface of the piston rod (2), wherein the dose indicator barrel (9) has a part engaging at least part of the guiding track (11) of the dose setting member (1), the dose setting member (1) and the dose indicator barrel (9) being movable in relation to each other, the dose indicator barrel (9) further having a threaded outer surface (8) cooperating with a threaded inner portion (10) of the housing (5) whereby the dose indicator barrel (9) undergoes a combined translational and rotational movement in relation to the housing (5) upon rotation of the dose setting member (1), and wherein the injection device has a portion at least partly engaging the track (7) of piston rod (2) so that rotation of the drive member (6) relative to the housing (5) results in a longitudinal movement of the piston rod (2).

7. The injection device according to claim 5, wherein the drive member (6) is adapted to be connected to the dose setting member (1) via a ratchet (13).

8. The injection device according to claim 6, wherein the drive member (6) is adapted to be connected to the dose setting member (1) via a ratchet (13).

9. The injection device according to claim 5, wherein the torsion spring (12) is arranged between the housing (5) and the dose setting member (1) in such a way that when the dose setting member (1) is rotated around the piston rod (2), the torsion spring (12) is strained.

10. The injection device according to claim 6, wherein the torsion spring (12) is arranged between the housing (5) and the dose setting member (1) in such a way that when the dose setting member (1) is rotated around the piston rod (2), the torsion spring (12) is strained.

11. The injection device according to claim 9, wherein the torsion spring (12) is a helical spring which extends coaxially with the piston rod (2).

12. The injection device according to claim 10, wherein the torsion spring (12) is a helical spring which extends coaxially with the piston rod (2).

13. The injection device according to claim 5, further comprising a locking member (4) adapted to fixate the piston rod (2) in such a way that no relative rotation between of the piston rod (2) and the housing (5) is possible when the locking member (4) is in its locking position.

14. The injection device according to claim 6, further comprising a locking member (4) adapted to fixate the piston rod (2) in such a way that no relative rotation between of the piston rod (2) and the housing (5) is possible when the locking member (4) is in its locking position.

15. The injection device according to claim 13, further comprising a release button adapted to release the locking member (4) from its locking position.

16. The injection device according to claim 14, further comprising a release button adapted to release the locking member (4) from its locking position.

17. The injection device according to claim 15, wherein the release button is positioned in the distal half of the length of the injection device.

18. The injection device according to claim 16, wherein the release button is positioned in the distal half of the length of the injection device.

19. The injection device according to claim 5, further comprising a stopping member for defining an outer position of the dose indicator barrel (9), the outer position of the dose indicator barrel (9) corresponding to a maximum obtainable dose.

20. The injection device according to claim 6, further comprising a stopping member for defining an outer position of the dose indicator barrel (9), the outer position of the dose indicator barrel (9) corresponding to a maximum obtainable dose.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The present invention will now be described in further details with reference to the accompanying figures, wherein

[0037] FIG. 1 shows a cross-sectional view of a first embodiment of the injection device according to the present invention,

[0038] FIG. 2 shows a cross-sectional view (rotated 90 degrees compared to FIG. 1) of a first embodiment of the injection device according to the present invention,

[0039] FIG. 3 shows a detailed cross-sectional view of a first embodiment of the present invention,

[0040] FIG. 4 shows a detailed cross-sectional view of a second embodiment of the present invention, and

[0041] FIG. 5 shows a detailed cross-sectional view of a third embodiment of the present invention.

[0042] FIG. 6 shows a cross-section of a key in a housing component.

[0043] FIG. 7 shows a cross-section view of a piston rod with a track.

[0044] While the invention is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

DETAILED DESCRIPTION OF THE INVENTION

[0045] In its most general aspect the present invention relates to an injection device comprising a torsion spring in combination with a rotatable dose indicator mechanism capable of being rotated at least one revolution—i.e. over an angle larger than 360 degrees. For example, the dose indicator mechanism may be implemented as a barrel (see FIGS. 1-4) or as interconnected wheels (see FIG. 5), the latter being operated as a counting device. In order to increase the angular resolution compared to known dose indicator mechanisms the dose indicator mechanism of the present invention is rotatable over an angle of rotation corresponding to at least one revolution. The fact that the dose to be ejected is displayed over at least one revolution allows that the dose setting scale may contain at least 50, 60, 70, 80, 90, 100 units with an incremental of one.

[0046] FIGS. 1-3 show a cross-sectional view of the injection device according to a first embodiment of the present invention. The dose of medicament to be ejected from the injection device is set by rotating dose setting member 1. The dose setting member 1 is attached to the housing 5 of the injection device via torsion spring 12. When the dose setting member 1 is rotated in order to set a dose to be ejected from the injection device, energy is accumulated in torsion spring 12. This energy may be released by releasing locking member 4 whereby the piston rod 2 will rotate and move in the distal direction of the injection device. The distal movement of the piston rod 2 is caused by a rotational movement of the piston rod 2 itself in that the piston rod 2 has a threaded outer surface. The threads of the piston rod 2 engage and co-operate with a threaded portion 3 of the injection device causing the piston rod 2 to perform the distal and axial movement.

[0047] The inner surface of housing 5 of the injection device is provided with threads 10. These threads are adapted to engage and co-operate with outer threads 8 of a dose indicator barrel 9. The dose indicator barrel 9 engages with sliding track 11 of the dose setting member 1 in such a way that the dose indicator barrel 9 is able to slide in said sliding track 11 in an axial direction of the injection device.

[0048] When the dose setting member 1 is rotated in order to set a dose, the dose indicator barrel 9 rotates with the dose setting member 1 causing the dose indicator barrel 9 to be axially displaced relative to the housing 5. A window is provided in the housing 5 of the injection device. Through this window, the user of the injection device may view the actual dose setting level from numerals (not shown) provided on an exterior surface of the dose indicator barrel 9. The numerals are arranged along a helical path.

[0049] An advantage of having the numerals arranged along a helical-like path is that a higher angular resolution is obtainable when a dose is to be set. Due to this higher angular resolution a dose can be set with a significantly higher accuracy. This greater accuracy is obtained since the helical-like path allows for more numerals to be arranged on the dose indicator barrel 9 compared to numerals arranged at the same height on the surface of the dose indicator barrel 9.

[0050] When a dose has been ejected from the injection device, the dose indicator barrel 9 is adapted to be rotated back to its initial position and it is thereby ready to be set to a new dose. The same applies for an injection device applying a counting device as a dose meter.

[0051] As already mentioned, the piston rod 2 has a threaded outer surface. This threaded outer surface engages and co-operates with a threaded portion 3 of the injection device. The piston rod 2 is driven by the drive member 6 that engages a track in piston rod 2. The axial movement of the piston rod 2 is provided by rotating piston rod 2 in the threaded portion 3 of the injection device. Drive member 6 may be locked by the locking member 4. In its locked position, drive member 6 is prevented from rotating. In order to release the drive member 6, the user of the injection device may activate a spring-loaded push button 15 whereby drive member 6 causes the piston rod 2 to rotate in threaded part 3 of the housing whereby the piston rod 2 rotates and travels in the distal direction of the injection device. Thus, when the drive member 6 is released, the injection device ejects automatically. During ejection, the dose indicator barrel returns to zero dose.

[0052] The dose setting member 1 and the drive member 6 are mechanically connected via a self-tightening ratchet 13. Preferably, the self-tightening ratchet 13 has saw-toothed teeth with approximately vertical oriented flanks as the self-tightening flanks.

[0053] In order to reset or reduce an already set dose, the dose setting member 1 is arranged to be axially retractable over a distance corresponding to the height of the teeth of the one-way ratchet 13. Thus, by pulling the dose setting member 1 back, and thereby disengage the dose setting member 1 from the drive member 6, an already set dose can be reduced or even reset. The amount of reduction obviously depends on the angle of rotation (in the opposite rotation direction as when a dose is set) of the dose setting member 1.

[0054] The self-tightening ratchet may be formed as a separate component having first and second engaging parts. Alternatively, one of these parts may form an integral part of the dose setting member 1, or alternatively, an integral part the drive member 6.

[0055] FIG. 4 shows a second embodiment of the present invention. Compared to the first embodiment, the drive member 6 has a threaded portion cooperating with the threaded outer surface of the piston rod 2. The main difference compared to the first embodiment is that the piston rod 2 is no longer rotatable relative to the housing 5. This non-rotatable relationship is ensured in that the housing of the injection device has a key 14 which at least partly engages the track 7 of piston rod 2. Thus, when the drive member 6 is free to rotate relative to the housing 5 the piston rod 2 will undergo a translational movement along the axial direction of the injection device.

[0056] FIG. 5 shows a third embodiment of the present invention. In this embodiment the dose indicator barrel of the first and second embodiment has been replaced by a counting device having two wheels 15, 16. In principle the number of wheels may be chosen arbitrary, but for simplicity, a counting device having only two wheels is illustrated in FIG. 5. The counting device is operated as follows: When the dose setting member 1 is rotated, the wheel closest to the dose setting member 15 is rotated via an optional planet gear 17. This wheel contains numerals with an incremental of one. The total scale on this wheel may contain 10 units distributed over a scale from 0 to 9, or alternatively, the total scale may contain for example 20 units distributed over two scales each having a scale from 0 to 9.

[0057] The second wheel 16 next to the first wheel 15 also contains numerals with an incremental of 1. However, this second wheel “counts” the number of revolutions of the first wheel, or alternatively, it “counts” the tens of the first wheel with an incremental of one. Alternatively, the second wheel “counts” the number of half resolutions of the first wheel in case the first wheel contains a scale having 20 units.