MACHINE, METHOD AND SYSTEM FOR BREWING A BEVERAGE

Abstract

Disclosed is a method for preparing a beverage in a machine (1), preferably an automated capsule-based brewing machine, wherein the method comprises the steps of: a) introducing liquid and infusible beverage material into an infusion chamber (10) of the machine so as to brew the beverage; and then b) opening a passage (29) in the machine for a dispensing time to allow the brewed beverage to flow under force of gravity from the infusion chamber (10) to a dispensing orifice (40); wherein in step (b) the flow resistance of the passage (29) is decreased during the dispensing time.

Claims

1. An automated capsule-based brewing machine comprising: an infusion chamber; a liquid supply for introducing liquid into the infusion chamber; a device for introducing infusible beverage material into the infusion chamber; an openable and closable passage for dispensing brewed beverage from the infusion chamber to a dispensing orifice; and an automated control system for opening the passage to allow brewed beverage to flow under force of gravity from the infusion chamber, through the passage and to the orifice for a dispensing time, wherein the automated control system is configured to decrease the flow resistance of the passage during the dispensing time wherein the flow resistance is decreased from a high initial value at the start of the dispensing time and to a minimum value at the end of the dispensing time, the automated control system being further configured such that the flow resistance reduces gradually and/or in steps throughout substantially all of the dispensing time.

2. The machine as claimed in claim 1 wherein the control system is configured to provide that for at least a period of 1 second of the dispensing time the flow resistance is greater than the flow resistance at a later period in the dispensing time.

3. The machine as claimed in claim 2 wherein the control system comprises a valve and is configured to decrease the flow resistance by progressively opening the valve during the dispensing time.

4. The machine as claimed in claim 2 wherein the machine comprises a vessel located beneath the dispensing orifice.

5. The machine as claimed in claim 4 wherein the vessel is separated from the orifice by free space.

6. The machine as claimed in claim 4 wherein the vessel comprises an open spout.

7. The machine as claimed in claim 4 wherein the vessel is a tray with a base and a peripheral sidewall, the peripheral sidewall having a height of less than 3 cm.

8. The machine as claimed in claim 4 wherein the vessel is a plate.

9. The machine as claimed in claim 1 wherein the machine comprises a filter arranged to filter the beverage during dispensing, preferably arranged to allow beverage to flow through the filter prior to entering the passage.

10. The machine as claimed in claim 1 wherein the device for introducing infusible material into the infusion chamber comprises a capsule holder sized and shaped to receive a capsule.

11. The machine as claimed in claim 10 wherein the passage is located in the capsule holder, preferably in a base of the holder.

12. The machine as claimed in claim 1 wherein the passage dispenses brewed beverage to a plurality of dispensing orifices.

13. A capsule-based brewing system comprising the machine as claimed in claim 1 and a capsule containing infusible beverage material.

14. A method for preparing a beverage in an automated capsule-based brewing machine, wherein the method comprises the steps of: a) introducing liquid and infusible beverage material into an infusion chamber of the machine so as to brew the beverage; and then b) opening a passage in the machine for a dispensing time to allow the brewed beverage to flow under force of gravity from the infusion chamber to a dispensing orifice; wherein in step (b) the flow resistance of the passage is decreased during the dispensing time wherein the flow resistance is decreased from a high initial value at the start of the dispensing time and to a minimum value at the end of the dispensing time, the flow resistance reducing gradually and/or in steps throughout substantially all of the dispensing time.

15. The method as claimed in claim 14 for preparing a beverage in the machine as claimed in claim 1.

16. Machine, system or method as claimed in claim 1 wherein the beverage is a tea beverage.

Description

[0041] The present invention will now be described with reference to the figures, wherein:

[0042] FIG. 1 shows a brewing machine according to an embodiment of the invention.

[0043] FIG. 2 is a schematic diagram showing the functional main components of the brewing machine of FIG. 1.

[0044] FIG. 3 shows an embodiment of a capsule holder for use in the present invention and containing a capsule.

[0045] FIG. 4 shows the capsule holder of FIG. 3 in exploded view.

[0046] FIG. 5 shows a cross-sectional view of the receptacle of the capsule holder of FIGS. 3 and 4 wherein the drain valve is in various states of opening.

[0047] FIG. 1 shows a brewing machine (1) according to the invention. The machine (1) has a casing (2) with a front side (3) and a rear side (4). An infusion chamber (10) is supported and held in place by a manifold (not shown). A water reservoir, heater, and pump (not shown) are located inside the rear (4) of the casing.

[0048] The machine has a capsule holder (20) sized and shaped so as to receive a capsule containing infusible beverage material (not shown). The capsule holder (20) is shown in position for brewing, wherein the top of the capsule holder is in water-tight contact with the bottom of the infusion chamber (10). The capsule holder is located in a support (6) and preferably has a handle (22).

[0049] Below the capsule holder (20) there is a vessel (60) which has a spout (63). At the bottom of the front side (3) of the casing there is a plate (8) on which a cup or similar drinking container (9) is placed when the beverage is dispensed.

[0050] In the context of the present invention the term “vessel” refers to any object which provides a surface for the beverage to be dispensed onto. In the embodiment shown in FIG. 1, the vessel (60) consists of a flat base (61) having a sidewall (62) around its edge, apart from at the front where there is a spout (63). The vessel could be a cup, a tray, a pipe, a plate or any other suitable object. The vessel could be an integral part of the machine, for example part of the casing (2), or a separate object (as in the embodiment shown in FIG. 1).

[0051] FIG. 2 is a schematic diagram showing the main functional components of the machine. Water from the reservoir (50) is fed to the infusion chamber (10) via a water filter (52), a water pump (54), a heater (56) and a valve (57). The capsule holder (20) holds a capsule (30). Beneath the capsule holder (20) there is the vessel (60), and the cup (9) which rests on the plate (8). The valve (57) controls the route the water takes between the heater (56) and the infusion chamber (10). Firstly the water is pumped to the infusion chamber (10) via the capsule (30), in order to brew a beverage (110). Subsequently, the valve (57) can re-direct the water such that it enters the brewing chamber (10) via a rinse head (18) in order to rinse and/or clean the brewing chamber (10). There is also an air pump (58) which can pump air to the infusion chamber (10), preferably via the capsule holder (20).

[0052] FIGS. 3 and 4 show one embodiment of a capsule holder (20) removed from the machine, in a perspective view and exploded view respectively. In the embodiment shown, the capsule holder (20) consists of two separable parts, a receptacle (70) and a strainer (72).

[0053] The receptacle (70) has a sidewall (24), a base (26) and a platform (27) which forms a floor of the receptacle. Located in the platform (27) is the entrance to a passage (29) through which the beverage flows during dispensing and which is closed by a drain valve (not shown) during brewing. The receptacle (70) has a handle (22). The receptacle also comprises a cut-out section which forms a socket (90) for locating the holder (20) on the support (6) of the machine (see FIG. 1).

[0054] The strainer (72) has a base (73), a rim (74) and a handle (75). In the embodiment shown in FIGS. 3 and 4, the strainer comprises a shelf (78) just below the rim (74). The shelf (78) extends around part of the sidewall. The capsule (30) has a flange (33) which corresponds to the shape of the shelf (78), so that the flange rests on the shelf along substantially all of one side of the capsule, and thus is supported by it. The width of the shelf preferably matches the width of the flange, and is preferably at least 3 mm wide.

[0055] At least part of the base (73) of the strainer is made up of a filter (25). In the preferred embodiment shown, the part of the base (73) which is located underneath the capsule is solid whilst the rest of the base consists of the filter. The solid part may also serve to support the capsule. The filter preferably consists of a fine mesh made, for example, of stainless steel, nylon, polyester or PTFE. The mesh size must be sufficiently small to catch small pieces of infusible material but large enough to ensure that draining is not too slow. Preferably, the mesh size is from 100 to 500 microns, more preferably 150 to 300 microns.

[0056] As shown in FIG. 3, in use the strainer (72) rests on the receptacle (70) and is supported by the sidewall (24). The strainer covers the whole of the top of the receptacle (70), so that liquid cannot pass between the rim (74) of the strainer and the sidewall (24) of the receptacle, and hence can only enter the receptacle (70) by passing through the filter (25). The filter (25) prevents spent infusible material (such as tea leaves) from entering the receptacle (70).

[0057] Preferably the handle (75) of the strainer is larger than and overlaps the handle (22) of the receptacle. When the strainer is located in the receptacle, the handle (75) of the strainer sits on top of handle (22) of the receptacle, as shown in FIG. 3. This allows the receptacle and strainer to be picked up together, by gripping them from above and below. Nonetheless, the strainer can be easily removed from the receptacle by gripping the edges of its handle (75) where it extends beyond the handle (22) of the receptacle.

[0058] FIG. 5 shows the receptacle (70) of the capsule holder (20) in cross-section. For clarity neither the strainer (72) nor capsule (30) are shown in FIG. 5 although these would be present in use and located as shown in FIG. 3.

[0059] In the lower part of the capsule holder is the openable and closable passage (29) through which the beverage flows during dispensing and which is closed by a drain valve (21) in the platform (27) during brewing and which terminates in an orifice (40). In one embodiment, the passage may terminate in a plurality of orifices, more preferably from 3 to 7, most preferably 4, 5 or 6 orifices.

[0060] The drain valve (21) comprises a plunger (23) and a valve seat at the entrance to the passage (29) in the platform (27). The base of the plunger (23) rests on an inner paddle (101) of an actuator (100). The actuator (100) extends from the inner paddle (101) through the side wall (24) of the receptacle (70) and terminates in an outer paddle (102) located in the socket (90) of the receptacle. The actuator (100) is pivotable about a central point between the two paddles (101,102) such that when the outer paddle (102) is pushed in a downward direction, the inner paddle (101) is urged in an upward direction and carries the plunger (23) of the drain valve (21) with it. FIGS. 5(b) to (d) show the valve (21) in a progressively open state. If the downward force is removed from the outer paddle (102) a resilient member such as a spring (not shown) forces the plunger (23) downward and returns the valve and actuator (100) to the closed position shown in FIG. 5(a).

[0061] In use, the machine functions as follows. The user places a capsule (30) containing infusible beverage material in the capsule holder (20). The capsule holder (20) is then located on the support (6). The support (6) then moves to place the holder (20) in communication with the infusion chamber (10) to form a water-tight contact, so that the capsule holder and infusion chamber together form a container in which the brewing liquid can be held while brewing takes place.

[0062] The capsule may have a lid, which needs to be opened or removed in order to release the beverage material. In one embodiment, the lid is removed by the user before the capsule is inserted into the machine. Alternatively, the lid is opened automatically by the machine after the capsule is inserted into the capsule holder. The machine may have means for recognizing a capsule and/or reading information from a code on the capsule.

[0063] The machine (1) may also have means for allowing the user to adjust the parameters of the brewing operation, such as the brewing time, the cup size etc. The means may suitably consist of buttons or other inputs on the machine, together with a control system.

[0064] Water is pumped from the reservoir (50) to the heater (56), which is preferably a flow-though heater. The resulting hot water (and optionally steam) is then pumped to the capsule (30), for example through a needle. The influx of hot water pushes the infusible beverage material out from the opened capsule (30) into the infusion chamber (10). The heater (56) and pump (54) are controlled so that the target brew temperature (which is typically in the range 80 degrees centigrade to 95 degrees C.) is achieved in the infusion chamber. Typically the water flow rate is in the range of 200 to 400 ml/min, and the volume of water is 150 to 300 ml, depending on the desired size of the beverage. The brewing time, which typically ranges from 10 to 120 seconds, is preferably set by user input and/or information read from the capsule.

[0065] Once brewing has taken place for the required time the drain valve (21) is opened, allowing the beverage to drain from the infusion chamber. Preferably the opening of the drain valve is controlled automatically by the machine. For example the support (6) may comprise a flag and cam (not shown) which is moved by a dedicated drain motor in the machine and which provides the actuator (100) with the required downward force on its outer paddle (102). The extent to which the drain valve (21) is opened during dispensing is varied such that the resistance of flow of the beverage through the passage (29) decreases during dispensing.

[0066] For example, once the brewing time is reached the drain motor is started for a short time (typically less than 1 s) which is sufficient to slightly lift the plunger (23) from the valve seat. In this position brewed beverage can flow into the passage (29) but meets a large flow resistance owing to the narrow gap at the passage (29) entrance as shown in FIG. 5(b). The head of liquid in the chamber (10) is relatively high at this point and so if the flow was not restricted the beverage would be dispensed at a very fast rate, which we have found may even startle some consumers. The beverage is allowed to drain through the slightly opened valve for a few (typically 2) seconds and then the motor started again for a fraction of a second. This is sufficient to further lift the plunger (23) to the position shown in FIG. 5(c). The beverage is allowed to drain for a further 2 s before the motor started again until the drain valve (21) is fully opened as shown in FIG. 5(d). In this fully opened state an acceptable flow rate is maintained even as the head of beverage in the infusion chamber (10) becomes low.

[0067] Using such a staggered opening as described above allows beverage to flow at a relatively constant rate onto the vessel (6) and out through the spout (63) even though the head of brewed beverage decreases throughout the dispensing time. Furthermore flooding of the vessel (60) is avoided even though the vessel (60) is a tray and so has a low sidewall (62). For example the sidewall (62) may be less than 3 cm high, more preferably less than 2 cm, more preferably still less than 1 cm, and most preferably from 0.05 to 0.5 cm. A lower sidewall height is preferred as this allows the total height of the machine to be reduced. In a preferred embodiment the vessel has no sidewall and is in the form of a plate.

[0068] During dispensing the beverage flows from the infusion chamber through the filter (25). Infusible beverage material is prevented from entering the passage (29) by the filter (25). The beverage then flows through the passage (29), out through the orifice(s) (40), into the vessel (60) and finally pours through the spout (63) into a cup (9) which the user has already placed onto the plate (8). Thus, rather than being dispensed vertically downwards into the cup, the beverage follows an arc, similar to that of tea poured from the spout of a tea pot. This emphasizes the “tea-ness” of the beverage, as distinct from coffee making machines. In the embodiment shown in FIG. 1, there is no direct connection between the vessel (60) and the orifice (40). Thus the beverage is dispensed from the orifice (40) and falls through free space, onto the vessel (60) and out via the spout (63) so that the consumer sees the tea pouring in an arc into the cup.

[0069] Finally, after the beverage has been dispensed, the user removes the used capsule and spent tea leaves. The free space beneath the capsule holder (20) makes it easy to remove the capsule holder after brewing, so that the used capsule (30) can be disposed of. Similarly this space facilitates insertion of the capsule holder with a new capsule before brewing. In contrast, if the bottom of the capsule holder (20) were in close proximity to the vessel (60), it would be less straightforward to remove and insert the capsule holder.

[0070] All numbers in this description indicating amounts of material, time periods, length scales, conditions of reaction, physical properties of materials and/or use may optionally be understood as modified by the word “about”.

[0071] It should be noted that in specifying any range of values, any particular upper value can be associated with any particular lower value.

[0072] For the avoidance of doubt, the word “comprising” is intended to mean “including” but not necessarily “consisting of” or “composed of”. In other words, the listed steps or options need not be exhaustive.

[0073] The disclosure of the invention as found herein is to be considered to cover all embodiments as found in the claims as being multiply dependent upon each other irrespective of the fact that claims may be found without multiple dependency or redundancy.

[0074] Where a feature is disclosed with respect to a particular aspect of the invention (for example a method of the invention), such disclosure is also to be considered to apply to any other aspect of the invention (for example a machine of the invention) mutatis mutandis.