LIGHTING PANEL ADAPTED FOR IMPROVED UNIFORMITY OF LIGHT OUTPUT
20170356626 · 2017-12-14
Assignee
Inventors
- SILVIA MARIA BOOIJ (EINDHOVEN, NL)
- Hendrik Jan Kettelarij (Eindhoven, NL)
- RONALD CORNELIS DE GIER (EINDHOVEN, NL)
- MICHIEL DE JONG (EINDHOVEN, NL)
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/0008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention provides a lighting panel, for use for example within a modular surface system, comprising one or more strips of solid state lighting elements associated with a reflector structure. The lighting panel is adapted for improved uniformity of light intensity across the width of its output area. Lighting elements comprise two or more subsets, each subset adapted to collectively generate a different light intensity profile across the width of the panel output window. The subsets are selectively adapted to generate profiles which, when blended, mutually offset one another's deviations from some common mean intensity across the width of the output window, thereby generating a combined intensity profile of improved uniformity. Embodiments include arrangements in which subsets of lighting elements are adapted to have differing actual or virtual optical path lengths to the reflector surface. Also provided are embodiments further comprising an acoustically absorbing back surface, for providing an acoustic dampening function.
Claims
1. A lighting panel, comprising: a light output area, having a width across which a light output is to be generated; a reflector structure, having a reflective surface facing at least in part in the direction of the light output area; and one or more rows of solid state lighting elements, having a light-emitting top surface, arranged beneath the reflector structure, the row or rows extending perpendicularly to the width of the light output area; wherein the solid state lighting elements together comprise at least two subsets of lighting elements, the subsets including: a first subset creating a first light intensity profile across the width of the light output area, and a second subset creating a second light intensity profile across the width of the light output area, wherein the combined intensity profiles create a third light intensity profile across the width of the light output area, of greater uniformity than either the first or second intensity profiles, and wherein the first subset of solid state lighting elements are adapted to generate beam profiles against the surface of the reflector corresponding to virtual light source positions of a first perpendicular displacement relative to the light output area, and the second subset of solid state lighting elements are adapted to generate beam profiles against the surface of the reflector corresponding to virtual light source positions of a second perpendicular displacement relative to the light output area.
2. A lighting panel as claimed in claim 1, wherein the lighting elements of the first subset of lighting elements are interleaved with the lighting elements of the second subset of lighting elements.
3. A lighting panel as claimed in claim 1, wherein the reflector has constant cross-sectional shape along the row direction.
4. A lighting panel as claimed in claim 1, wherein the reflector structure comprises a first portion at one side of the panel, and a second portion at the other side of the panel, each portion having a respective set of one or more rows of lighting elements arranged beneath.
5. A lighting panel as claimed in claim 1, wherein for each row of lighting elements, adjacent elements in the row belong to different subsets.
6. A lighting panel as claimed in claim 1, wherein one or more of the solid state lighting elements comprise a refracting layer positioned optically downstream from the light-emitting top surface.
7. A lighting panel as claimed in claim 6, wherein the refracting layer comprises a refracting plate.
8. A lighting panel as claimed in claim 1, wherein each of the one or more rows of lighting elements is coupled to the surface of a respective PCB, the surface of each PCB having a plurality of perpendicular displacements from the output area at different points along the length of the row.
9. A lighting panel as claimed in claim 1, wherein the reflector structure comprises one or more parabolic reflector elements.
10. A lighting panel as claimed in claim 1, further comprising an acoustically absorbing back surface, with the reflector structure sandwiched between the light output area and the back surface.
11. A lighting panel as claimed in claim 1, wherein the light output area of the lighting panel comprises a partially transparent layer.
12. A lighting panel as claimed in claim 1, wherein the solid state lighting elements comprise one or more LEDs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0057] Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0072] The invention provides a lighting panel, for use for example within a modular surface system, comprising one or more strips of solid state lighting elements associated with a reflector structure. The lighting panel is adapted for improved uniformity of light intensity across the width of its output area. Lighting elements comprise two or more subsets, each subset adapted to collectively generate a different light intensity profile across the width of the panel output window. The subsets are selectively adapted to generate profiles which, when blended, mutually offset one another's deviations from some common mean intensity across the width of the output window, thereby generating a combined intensity profile of improved uniformity. Examples include arrangements in which subsets of lighting elements are adapted to have differing actual or virtual optical path lengths to the reflector surface. The lighting panel may further comprise an acoustically absorbing back surface, for providing an acoustic dampening function. Methods of generating substantially uniform light output from a lighting panel are also provided.
[0073] The invention is based on the principle of superposing a plurality of individually non-uniform light distributions in order to generate an overall output profile which appears homogenous across the total expanse of any visible output area. This is achieved through adapting the common general approach of using lighting sources in combination with re-directing reflector structures, by manipulating the optical arrangement of the lighting elements so as to generate at least two subsets of light sources, each adapted to realise a different intensity profile across the expanse of the reflector.
[0074] In
[0075] Note that in the descriptions which follow, the output area may alternatively be described as an output window, or simply a window. These terms are to be understood as interchangeable and non-limiting—in particular, window is not intended to entail use of any particular material or framing arrangement.
[0076] Additionally, in descriptions above and below specific directional terms may be referred to, such as ‘vertical’, ‘upward’, ‘leftward’, ‘back’, ‘downward’ etc. Where these are used, they are to be read purely as exemplary or illustrative, employed merely to assist in clarity and brevity of the description. In other embodiments, naturally alternate, equivalent specific directionalities might apply, although the relative displacements, positions or paths may nonetheless remain substantially the same.
[0077] There is depicted in
[0078] In the example of
[0079] Light emitted by the lighting elements 24 falls upon the reflector 20 and is redirected—at least partially—along the width-wise extension of the panel, thus allowing light, having initially highly localised emission source, to be redistributed across a wide area of the panel. In particular, in the example depicted by
[0080] In some embodiments, the reflector is adapted to redistribute some or all incident light across the back surface of the lighting panel. For example, in embodiments comprising an acoustic tile, as in the example of
[0081] Additionally, in some embodiments, the reflector may not be curved, but rather planar, or may comprise jointed planar sections disposed at differing angles (i.e. faceted rather than curved).
[0082] In one particular embodiment, an example of which is shown in
[0083] Note the dimensions in the figures are not to scale. For example, the width of the panel is preferably much greater than the depth (i.e. the vertical height in the case of a ceiling panel). Thus, the reflectors will be much further apart relative to the height than appears from
[0084] The advantage of dual, separated portions is that light may be spread more evenly over the entire width of the output area. With a single reflector, there may naturally occur a pattern of diminishing (mean) intensity in directions away from the reflector, undermining the uniformity of the distribution. By utilising a second reflector portion, located at a different position, regions of low mean intensity for the first reflector may be blended with regions of high mean intensity for the second reflector, and hence greater uniformity achieved.
[0085] In practical embodiments, the surfaces of the two portions may be adapted so as to deviate from the parabolic, perhaps adopting instead a different conic shape of greater or lesser eccentricity, or a different type of curve all together. By selectively adapting the shapes of one or both of the reflector portions, the distribution of reflection angles of incident light may be attuned, allowing for realisation of different reflection profiles across the surface.
[0086] Any chosen mirror arrangement however, suffers the problem that the reflected intensity distribution across the output window is not uniform across the entire expanse. One usually ends up with too much light at some locations, and not enough light at other locations. Such a result is a natural consequence of the difficult task of spreading out light—having localised source positions—across a (relative to the lighting elements) very large surface area, using mirrored structures. In particular, one normally sees twin maxima of intensity at panel edges declining toward a central minimum at the middle of the panel (or vice versa).
[0087] However, it has been observed that moving lighting elements in the z-direction (where the x and y directions are defined as spanning the horizontal plane, i.e. spanning the width and length respectively of the output window in the embodiments of
[0088] In
[0089] Distribution 44 corresponds to the lighting elements at the lowest z-position, followed, in ascending order of z-location, by 38, 42, 40 and 36. Distribution 44 corresponds to lighting element positioned at z=0, 38 to lighting element at z=0.3 mm, 42 to z=0.5 mm, 40 to z=0.7 mm, and 36 to z=0.9 mm. All of the lighting elements are positioned at the same x-position, 8 mm from the left-most point of the reflector, said left-most point having displacement from the centre of the lighting panel of 590 mm.
[0090] Each of the generated distributions is individually non-uniform, displaying the above described characteristic edge effects and central maximum/minimum. However, it is noticeable that profiles 36 and 38 display distributions having peaks and troughs which approximately oppose one another at the same points. When these two distributions are superposed, or ‘averaged’ (as illustrated in
[0091] It follows therefore that by generating both distributions 36, 38 within the lighting panel at the same time, at substantially the same y-location, such that the two become superposed, a resultant intensity distribution 46 is generated across the width of the output area having greatly improved homogeneity compared with either 36 or 38 on its own. Furthermore, the effect may naturally be extended back along the entire length of the panel, by establishing two subsets of lighting elements, with member elements disposed at regular points along the y-axis (i.e. at regular points along one or more rows of lighting elements, since rows extend perpendicularly to the width of the panel), each subset adapted to generate one of the two distributions at each y-location at which a member element is located. Each subset thereby effectively generates a two-dimensional intensity distribution across the surface of the output window wherein the superposition of the two distributions creates a combined profile across the whole expanse of the output area which exhibits substantial homogeneity in both x and y directions.
[0092] Note that the above described ‘extension’ of the width-wise intensity distribution along the length of the panel assumes that at all points along the length of each row, the relative position/arrangement of the lighting element at that point with respect to the reflector structure is identical; it is assumed that the optical arrangement is the same for any point along the row. In structural terms, this corresponds to the reflector cross-section, cut perpendicularly at points along an axis running parallel with the rows (i.e. the y-axis), having uniform shape at all points along said axis. Or, equivalently, such an arrangement corresponds to rows of lighting elements which are arranged so as to run parallel with a height contour of the reflector structure.
[0093] Although in the simulated luminance plots of
[0094] The lighting elements of the two different subsets do not have to be positioned directly adjacent to one another. However, for maximal blending of the two profiles, and hence the best possible smoothing of the intensity distribution, it is preferable to spatially mix the two subsets as finely as possible. In one embodiment therefore, rows of lighting elements are arranged such that adjacent elements belong to different subsets. In an example in which the lighting elements comprise just two subsets, this corresponds to rows in which consecutive elements alternate between those belonging to the first subset, and those belonging to the second subset.
[0095] A small section of an example row in accordance with such an embodiment is depicted in
[0096] In the particular example of
[0097] In
[0098] In other examples, alternative arrangements may be employed in order to realise differing relative displacements of light emitting surfaces of one or more of the subsets of lighting elements. In
[0099] As discussed above, in its most general form, the invention requires only that different subsets of lighting elements are adapted such that their populating lighting elements generate beam profiles against the surface of the reflector comprising rays having a different range or profile of incidence angles. Changing the physical locations of the lighting elements relative to the reflector surface achieves this, since a close light source will generate a narrower incident beam profile, and hence a narrower range of incidence angles. However, the same effect may equivalently be achieved simply by optically manipulating the output beams of the subset in question such that the virtual light source position is shifted in an equivalent manner. This may be done, for example, by refracting outgoing light, thereby effectively narrowing the lateral extent of the generated beam, and hence vertically shifting the virtual source position of the beam.
[0100] In
[0101] The refracting layer 72 naturally realises the same effect as that described above for all emission rays of the source lighting elements, with the overall result being to effectively narrow the outgoing beam (since all rays are shifted laterally toward the horizontal position of their source location), which corresponds equivalently to shifting the source position of the entire beam upwards by a proportional amount. Hence the refracting layer achieves the same optical effect as physically displacing lighting elements of a particular subset.
[0102] In
[0103] The refracting plates might, for example, consist of a layer of glass or plastic. However, any material having a refractive index greater than the atmosphere or other environment immediately surrounding the elements 24 may equivalently be employed.
[0104] In the example depicted by
[0105] Utilising refracting plates to shift virtual light source positions of lighting elements carries the possible advantage over previously described embodiments—employing physical displacement of elements—that manufacture of the lighting panel might be rendered simpler and the optical characteristics of the panel more flexible to changes. For example an almost identical manufacturing process may be employed for producing lighting elements for the lighting panels of differing lateral and vertical extensions (having therefore differing optical requirements), since only the refractive index of provided refracting plates needs to be changed. This is in contrast to physical displacement based embodiments, in which different PCBs or different physical spacers would need to be formed and applied.
[0106] However, the embodiment of
[0107] Above were described examples in which lighting elements of different subgroups are adapted such that their light emitting top surfaces occupy different positions relative to the surface of the reflector. These included shifting the heights of the lighting elements using underplaced submounts (
[0108] In alternative examples, however, the same displacement shift effect may be achieved through instead manipulating or adapting the underlying PCB upon which the lighting elements are mounted or coupled. For example,
[0109] Another possible example is shown in
[0110] In a variation on this embodiment,
[0111] Rather than alternately varying the heights of consecutively mounted lighting elements, one might in some embodiments alternatively employ integrated lighting element packages which include light emitting surfaces at two different levels. One means of realising this might be to assemble a package containing lighting elements, such as LEDs, at two different levels within the package. An example of such a package is shown in
[0112] In
[0113] In some embodiments, it might be preferred to induce alternative vertical displacements between consecutive lighting elements and reflector surface, not by manipulating the mounting heights of lighting elements, but rather by manipulating the surface of the reflector structure itself. In
[0114] In other examples, the reflector is manipulated in other ways in order to achieve a similar result. For example, a partially reflective layer may be added to alternate segments of the reflector surface, at a level beneath its primary surface. In this way, the optical path between alternating lighting elements and a reflective surface is shortened compared with the remaining lighting elements. In other examples, the shape of the mirror might be changed so as to have different vertical surface positions at different lateral locations, for example by warping the mirror, or by creating regularly spaced depressions in the metal.
[0115] According to another example, incident luminosity of lighting elements belonging to a second subset might be reduced relative to that of the first by ‘throwing away’ part of the light generated by the first subset, either by blocking part of the incident light at the corresponding portion of the mirror, or by inducing the lighting elements themselves to generate beam profiles at a lower power.
[0116] In combination with any of the above described embodiments, additional features might also be included for improved or altered functionality as appropriate for different particular applications. For example, the acoustic tile may perform part of the optical function of the lighting panel. It may for example have a bottom surface which has a light reflecting or light scattering function. This can be a uniform light processing function or it may be patterned, for example by using a painted pattern. For example, the tile may be provided with a paint load as a function of position on the tile, or its shape could be chosen in a smart way in order to realise different behaviour of the odd and even lighting elements.
[0117] In some examples, components might be included for redirecting light which falls on a first part of the acoustic tile (close to mirrors) onto other parts of the tile where it is more required for improvement of uniformity. This might be done for example by use of a Fresnel mirror or lens, or combinations thereof. Again, this could be done differently for odd or even lighting elements.
[0118] In some embodiments, the lighting elements, reflector structure and/or refracting plates might be adapted to exhibit mechanical movement. In particular, segments of the reflector structure might for example be adapted to oscillate or shift periodically from a first vertical location to a second vertical location. In this way, the intensity distribution generated by the moving segments would shift in time. If the movement is performed at a fast enough rate (i.e. faster than around 24 oscillations per second), then an observer sees both distributions simultaneously. Where the two are adapted to blend uniformly, then an observer sees a uniform distribution of light across the output panel.
[0119] Thus, it will be understood that the first and second light intensity profiles across the width of the light output area may be combined in a time sequential manner or else simultaneously in time.
[0120] In some embodiments, part, or parts, of the mixing chamber (the internal volume of the lighting panel) might be filled with a medium of a different refractive index to the surrounding atmosphere. This might, for example, play the role of the refracting layer within the relevant embodiments, as an alternative to utilising refractive plates.
[0121] Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practising the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.