Screw Compressor with Oil Shutoff and Method
20170356448 · 2017-12-14
Assignee
Inventors
Cpc classification
F04C2210/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B31/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2500/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a screw compressor (20), a male rotor suction end bearing (96) and discharge end bearing (90 1, 90 2, 90 3) mount the male rotor suction end shaft portion (39) and discharge end shaft portion (40). A female rotor suction end bearing (98) and discharge end bearing (92 1, 92 2) mount the female rotor suction end shaft portion (41) and discharge end shaft portion (42). At least one valve (182; 282; 382 1,382 2,382 3; 82; 582-1,582-2; 682-1,682-2; 782-1,782-2) is along a lubricant flowpath and has an energized condition and a de-energized condition. At least one restriction (184; 84-1,84-2; 84-1, 84-2,84-3; 484 1,484-2,84-3; 84 1,84 2,584; 84-1,84-2,684; 84-1,84-2,784) is along the lubricant flowpath. The at least one valve and the at least one restriction are positioned to create a lubricant pressure difference biasing the rotors away from a discharge end of the case.
Claims
1. A screw compressor (20) comprising: a housing having a suction port (53) and a discharge port (58); a male rotor (26) having: an axis (500); a lobed portion (30) extending from a suction end (31) to a discharge end (32); a suction end shaft portion (39); and a discharge end shaft portion (40); a female rotor (28) having: an axis (502); a lobed portion (34) extending from a suction end (35) to a discharge end (36) and enmeshed with the male rotor lobed portion; a suction end shaft portion (41); and a discharge end shaft portion (42); a male rotor suction end bearing (96) mounting the male rotor suction end shaft portion to the case; a male rotor discharge end bearing (90-1, 90-2, 90-3) mounting the male rotor discharge end shaft portion to the case; a female rotor suction end bearing (98) mounting the female rotor suction end shaft portion to the case; a female rotor discharge end bearing (92-1, 92-2) mounting the female rotor discharge end shaft portion to the case; a lubricant flowpath (181; 281; 381; 481; 581; 681; 781); at least one valve (182; 282; 382-1,382-2,382-3; 82; 582-1,582-2; 682-1, 682-2; 782-1, 782-2) along the lubricant flowpath and having an energized condition and a de-energized condition; and at least one restriction (184; 84-1,84-2; 84-1,84-2,84-3; 484-1,484-2,84-3; 84-1,84-2,584; 84-1,84-2,684; 84-1,84-2,784) along the lubricant flowpath, wherein: the at least one valve and the at least one restriction are positioned to create a lubricant pressure difference biasing the rotors away from a discharge end of the case.
2. The compressor of claim 1 wherein: the at least one valve is positioned to, in the de-energized condition, block lubricant flow to the suction end bearings (96, 98).
3. The compressor of claim 2 wherein: the at least one valve is positioned along a lubricant flowpath (81) between the discharge end bearings (90-1, 90-2, 90-3, 92-1, 92-2) and the suction end bearings (96, 98).
4. The compressor of claim 3 wherein: the at least one valve comprises a single valve positioned between the male rotor discharge end bearings and female rotor discharge end bearings at an upstream end of the single valve and the male rotor suction end bearings and the female rotor suction end bearings at a downstream end of the single valve.
5. The compressor of claim 4 wherein the at least one valve further comprises: a second valve positioned along a branch of the lubricant flowpath between a trunk of the lubricant flowpath and the rotor lobes.
6. The compressor of claim 3 wherein the at least one valve comprises: a first valve positioned along a first branch of the lubricant flowpath between the male rotor discharge end bearings and the male rotor suction end bearings; and a second valve positioned along a second branch of the lubricant flowpath between female rotor discharge end bearings and the female rotor suction end bearings.
7. The compressor of claim 6 wherein the at least one valve further comprises: a third valve positioned along a third branch of the lubricant flowpath between a trunk of the lubricant flowpath and the rotor lobes.
8. The compressor of claim 1 wherein: the at least one restriction is positioned along a lubricant flowpath (81) between the discharge end bearings (90-1, 90-2, 90-3, 92-1, 92-2) and the suction end bearings (96, 98).
9. The compressor of claim 1 wherein: at least one of said male rotor and said female rotor is supported without a bearing positioned to react thrust in a suction-to-discharge direction.
10. The compressor of claim 1 further comprising: a motor within the case, the male rotor suction end shaft portion forming a shaft of the motor.
11. The compressor of claim 1 wherein: there is a single said female rotor suction end bearing being a non-thrust roller bearing.
12. The compressor of claim 1 wherein one or both: the female rotor is supported by one or more non-thrust bearings and only one thrust bearing which is a uni-directional thrust bearing; and the male rotor is supported by one or more non-thrust bearings and one or more thrust bearings which are uni-directional thrust bearings of like orientation.
13. The compressor of claim 12 wherein: the one thrust bearing supporting the female rotor is the female rotor discharge end bearing; and the one or more thrust bearings supporting the male rotor are the male rotor discharge end bearing.
14. A vapor compression system (68) comprising the compressor of claim 1 and further comprising: a heat rejection heat exchanger (70); an expansion device (72); a heat absorption heat exchanger (74); and a refrigerant flowpath extending through the compressor in a downstream direction from the suction port to the discharge port and passing from the discharge port sequentially through the heat rejection heat exchanger, the expansion device, and the heat absorption heat exchanger and returning to the suction port.
15. The system of claim 14 further comprising a separator (76) wherein: the lubricant flowpath extends from the separator.
16. A method for using the compressor of claim 1, the method comprising: running the compressor in powered mode wherein: the motor drives the rotors to compress fluid drawn in through the suction port and discharge the compressed fluid through the discharge port; and the at least one valve is in the energized condition; and terminating power so as to: terminate driving of the motor; and shift the at least one valve to the de-energized condition to leave said lubricant pressure difference biasing the rotors away from said discharge end of the case.
17. The method of claim 16 wherein: the shift causes the pressure difference by blocking the lubricant flowpath to the suction end bearings while leaving open the lubricant flowpath to the discharge end bearings.
18. The method of claim 16 wherein: the lubricant pressure difference exists before the terminating; and the at least one restriction slows decay of the lubricant pressure difference after the terminating.
19. A compressor comprising: a housing having a suction port (53) and a discharge port (58); a male rotor (26) having: an axis (500); a lobed portion (30) extending from a suction end (31) to a discharge end (32); a suction end shaft portion (39); and a discharge end shaft portion (40); a female rotor (28) having: an axis (502); a lobed portion (34) extending from a suction end (35) to a discharge end (36) and enmeshed with the male rotor lobed portion; a suction end shaft portion (41); and a discharge end shaft portion (42); a male rotor suction end bearing (96) mounting the male rotor suction end shaft portion to the case; a male rotor discharge end bearing (90-1, 90-2, 90-3) mounting the male rotor discharge end shaft portion to the case; a female rotor suction end bearing (98) mounting the female rotor suction end shaft portion to the case; a female rotor discharge end bearing (92-1, 92-2) mounting the female rotor discharge end shaft portion to the case; a lubricant flowpath (181; 281; 381; 481; 581; 681; 781); at least one valve (182; 282; 382-1,382-2,382-3; 82; 582-1, 582-2; 682-1, 682-2; 782-1, 782-2) along the lubricant flowpath and having an energized condition and a de-energized condition; and at least one restriction (184; 84-1,84-2; 84-1,84-2,84-3; 484-1,484-2,84-3; 84-1,84-2,584; 84-1,84-2,684; 84-1,84-2,784) along the lubricant flowpath, wherein the at least one valve is configured to: pass lubricant in a powered mode wherein the motor drives the rotors to compress fluid drawn in through the suction port and discharge the compressed fluid through the discharge port; and responsive to a loss of power produce a lubricant pressure difference biasing the rotors away from a discharge end of the case.
20. The compressor of claim 19 wherein: the at least one valve is positioned to, in the de-energized condition, block the lubricant flowpath to the suction end bearings but not to the discharge end bearings.
21. A method for operating a compressor, the compressor comprising: a housing having a suction port (53) and a discharge port (58); a male rotor (26) having: an axis (500); a lobed portion (30) extending from a suction end (31) to a discharge end (32); a suction end shaft portion (39); and a discharge end shaft portion (40); a female rotor (28) having: an axis (502); a lobed portion (34) extending from a suction end (35) to a discharge end (36) and enmeshed with the male rotor lobed portion; a suction end shaft portion (41); and a discharge end shaft portion (42); a male rotor suction end bearing (96) mounting the male rotor suction end shaft portion to the case; a male rotor discharge end bearing (90-1, 90-2, 90-3) mounting the male rotor discharge end shaft portion to the case; a female rotor suction end bearing (98) mounting the female rotor suction end shaft portion to the case; a female rotor discharge end bearing (92-1, 92-2) mounting the female rotor discharge end shaft portion to the case; a lubricant flowpath (181; 281; 381; 481; 581; 681; 781); at least one valve (182; 282; 382-1,382-2,382-3; 82; 582-1, 582-2; 682-1, 682-2; 782-1, 782-2) along the lubricant flowpath and having an energized condition and a de-energized condition; and at least one restriction (184; 84-1,84-2; 84-1,84-2,84-3; 484-1,484-2,84-3; 84-1,84-2,584; 84-1,84-2,684; 84-1,84-2,784) along the lubricant flowpath, the method comprising: running the compressor in powered mode wherein: the motor drives the rotors to compress fluid drawn in through the suction port and discharge the compressed fluid through the discharge port; and the at least one valve is in the energized condition; and terminating power so as to: terminate driving of the motor; and shift the at least one valve to the de-energized conditions to produce or leave a lubricant pressure difference biasing the rotors away from a discharge end of the case.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042] Like reference numbers and designations in the various drawings indicate like elements.
DETAILED DESCRIPTION
[0043]
[0044] In the exemplary embodiment, the motor is an electric motor having a rotor and a stator. One of the shaft stubs of one of the rotors 26 and 28 may be coupled to the motor's rotor so as to permit the motor to drive that rotor about its axis. When so driven in an operative first direction about the axis, the rotor drives the other rotor in an opposite second direction. The exemplary housing assembly 22 includes a rotor housing 48 having an upstream/inlet end face 49 approximately midway along the motor length and a downstream/discharge end face 50 essentially coplanar with the rotor body ends 32 and 36. Many other configurations are possible.
[0045] The exemplary housing assembly 22 further comprises a motor/inlet housing 52 having a compressor inlet/suction port 53 at an upstream end and having a downstream face 54 mounted to the rotor housing downstream face (e.g., by bolts through both housing pieces). The assembly 22 further includes an outlet/discharge housing 56 having an upstream face 57 mounted to the rotor housing downstream face and having an outlet/discharge port 58. The exemplary rotor housing, motor/inlet housing, and outlet housing 56 may each be formed as castings subject to further finish machining
[0046] Surfaces of the housing assembly 22 combine with the enmeshed rotor bodies 30 and 34 to define inlet and outlet ports to compression pockets compressing and driving a refrigerant flow 504 from a suction (inlet) plenum 60 to a discharge (outlet) plenum 62. A series of pairs of male and female compression pockets are formed by the housing assembly 22, male rotor body 30 and female rotor body 34. Each compression pocket is bounded by external surfaces of enmeshed rotors, by portions of cylindrical surfaces of male and female rotor bore surfaces in the rotor case and continuations thereof along a slide valve, and portions of face 57.
[0047] For capacity control/unloading, the compressor has a slide valve 100 (
[0048]
[0049]
[0050] In the exemplary embodiment, there is a single male rotor suction end bearing 96 and a single female rotor suction end bearing 98, both of which are non-thrust roller bearings. In the exemplary embodiment, there are three male rotor discharge end bearings 90, sequentially individually designated as: a non-thrust roller bearing 90-1 near the lobed working portion 30; a uni-directional thrust ball bearing 90-2 abutting the bearing 90-1 and configured to also resist upstream thrust; and a second similarly oriented uni-directional thrust ball bearing 90-3 abutting the bearing 90-2.
[0051] Similarly, there are two female rotor discharge end bearings: a non-thrust bearing 92-1; and a unidirectional thrust ball bearing 92-2 configured to resist upstream thrust.
[0052]
[0053]
[0054] In the exemplary baseline prior art of
[0055] Upon a sudden loss of electrical power, the refrigerant pressure will release by producing a reverse rotation of the rotors. This pressure release will cause a collapse of the gap between the ends 32, 36 and the face 57 potentially damaging the compressor. This problem can potentially be addressed with additional thrust bearings oriented to absorb downstream thrust. However, such bearings impose cost and performance penalties and may further impose additional manufacturing constraints (e.g., tolerances of certain spacings).
[0056] Accordingly, in several embodiments below, means are provided for creating an at least temporary lubricant pressure difference to bias the rotors away from the discharge end of the case to, upon loss of power, prevent impact of the discharge ends of the rotors with the adjacent face of the discharge case or mitigate the severity of such impact.
[0057]
[0058] The
[0059]
[0060]
[0061]
[0062]
[0063] The
[0064] The compressor and its flowpaths, restrictions (orifices), valves, and the like may be manufactured by various existing techniques. Lines may be separate conduits and/or integral passageways within housing castings/machinings
[0065] Exemplary orifices are fixed restrictions. Conventional orifices used for lubrication may be used. Typical examples have circular-cross-sectioned apertures (e.g., in a flat plate). The orifice is sized to create a pressure differential when the oil is passing through (while the associated solenoid valve, if any, is open). An exemplary pressure differential across the orifice is at least 50% of a pressure difference between the discharge pressure and the suction pressure of the compressor.
[0066] Desired orifice size may be influenced by size and other details of the compressor. With an exemplary circular cross-section, exemplary internal diameter is between 0.2 mm and 2 mm. Also, exemplary orifice length (along the flowpath) may be between 0.1 mm and 10 mm The orifice cross-sectional area may represent less than an exemplary 10% of the characteristic cross-sectional area of the associated line/conduit/flowpath away from the orifice (more narrowly less than 5% or an exemplary 0.10% to 5.0%).
[0067] The use of “first”, “second”, and the like in the description and following claims is for differentiation within the claim only and does not necessarily indicate relative or absolute importance or temporal order. Similarly, the identification in a claim of one element as “first” (or the like) does not preclude such “first” element from identifying an element that is referred to as “second” (or the like) in another claim or in the description.
[0068] Where a measure is given in English units followed by a parenthetical containing SI or other units, the parenthetical's units are a conversion and should not imply a degree of precision not found in the English units.
[0069] One or more embodiments have been described. Nevertheless, it will be understood that various modifications may be made. For example, when applied to an existing basic compressor, details of such configuration or its associated use may influence details of particular implementations. This may include three-rotor compressors among other variations. Accordingly, other embodiments are within the scope of the following claims.