LADDERS, FOOT MECHANISMS FOR LADDERS, AND RELATED METHODS
20220381087 · 2022-12-01
Assignee
Inventors
- B. Scott Maxfield (Mapleton, UT, US)
- Gary M. Jonas (Springville, UT, US)
- N. Ryan Moss (Mapleton, UT)
- Brian B. Russell (Saratoga Springs, UT, US)
Cpc classification
International classification
Abstract
Various embodiments of ladders, ladder legs, ladder feet, foot mechanisms for ladders, and related methods are provided herein. In one embodiment, a foot is pivotal relative to a leg or rail of the ladder between a first position and at least a second position. A biasing force is applied to the foot to maintain the foot in either of the user-selected positions until a force is applied to pivot the foot to another position. In one embodiment, the foot mechanism maintaining the foot at a desired position may include a pair of pins that couple the foot to another component (e.g., a housing member, an insert member or a rail of the ladder). At least one of the two pins may be displaceable relative to the other pin during pivoting of the foot.
Claims
1. A ladder, comprising: a pair of spaced apart rails; a plurality of rungs extending between, and coupled to, the pair of spaced apart rails; a pair of feet, each foot of the pair of feet including: a first end having a pair of extending portions defining an open-faced slot; a second end positioned opposite the first end, the second end including at least one pointed portion; a foot mechanism coupling the foot to a respective rail of the pair of spaced apart rails, wherein the foot is rotatable at the foot mechanism between a first orientation relative to the respective rail and a second orientation relative to the respective rail; wherein, in the first orientation, the first end and the second end lie in a first plane parallel to a ground support surface for the ladder while the pair of spaced apart rails are in an upright orientation relative to the ground support surface; and wherein, in the second orientation, the first end and the second end lie in a second plane parallel to a longitudinal axis of the respective rail of the pair of spaced apart rails.
2. The ladder of claim 1, wherein each foot of the pair of feet further comprises a cam groove receiving a first pin and an opening receiving a second pin, wherein the foot is rotatable about the second pin.
3. The ladder of claim 2, wherein the first pin is translatable relative to the second pin parallel to the longitudinal axis of the respective rail.
4. The ladder of claim 2, wherein a notch extends from an end of the cam groove, the first pin being receivable in the notch when the foot is in the second orientation.
5. The ladder of claim 2, wherein the first pin is biased relative to the second pin by a biasing member.
6. The ladder of claim 2, wherein the first pin is positioned at a greater distance from the second pin while in the foot is in the first orientation as compared to while the foot is in the second orientation.
7. The ladder of claim 1, wherein, in the first orientation, the pair of spaced apart rails tilt away from the open-faced slot.
8. The ladder of claim 1, wherein the pair of extending portions include tips curved downward relative to an inner end of the open-faced slot.
9. The ladder of claim 1, wherein each foot of the pair of feet further comprises a slip reduction material coupled to a bottom surface of the foot.
10. The ladder of claim 9, wherein the open-faced slot extends through the slip reduction material.
11. A ladder foot mechanism, comprising: a foot, comprising: a plate member having a first end and a second end, the first end including an open-faced slot having parallel sides aligned with an axis through the first end and the second end; a pad coupled to a bottom surface of the plate member and configured for engagement with a ground surface; at least one sidewall extending upward from the plate member; a pivot opening defined in the at least one sidewall; a curved groove defined in the at least one sidewall; a body attachable to a rail and comprising: a slot defined in the body; an aperture defined in the body; a first pin extending through the pivot opening and through the slot, wherein the foot is rotatable relative to the body about the first pin; a second pin extending through the curved groove and through the aperture, wherein, in response to rotation of the foot relative to the body, the second pin translates relative to the first pin.
12. The ladder foot mechanism of claim 11, wherein the open-faced slot is defined between a pair of fingers extending from the plate member parallel to the axis.
13. The ladder foot mechanism of claim 11, wherein the pair of fingers at least partially cover a front surface of the pad.
14. The ladder foot mechanism of claim 11, wherein the curved groove includes a first end notch portion and a curved portion, wherein the first end notch portion extends radially away from a center of curvature of the curved portion.
15. The ladder foot mechanism of claim 11, wherein the pad defines a traction surface having a first portion and a second portion, the first portion having a larger radius of curvature than the second portion.
16. A ladder assembly, comprising: a pair of spaced apart rails; a set of rungs positioned between and coupled to the pair of spaced apart rails; a pair of feet, each foot of the pair of feet including: at least one flange; a first end having an open-faced slot defined therein; a second end; a foot mechanism pivotally coupling the foot to a rail of the pair of spaced apart rails, wherein the foot mechanism is configured to bias the foot to a position relative to the rail wherein the second end faces downward and the first end faces upward.
17. The ladder assembly of claim 16, wherein the foot mechanism comprises a biasing member biasing a first pin longitudinally away from a second pin, the first pin extending through the foot mechanism and through the at least one flange, the second pin extending through the foot mechanism and through the at least one flange.
18. The ladder assembly of claim 17, wherein a cam groove is formed in the at least one flange, wherein the first pin extends through the cam groove and through an aperture in the foot mechanism.
19. The ladder assembly of claim 16, wherein the second end comprises a penetrating portion.
20. The ladder assembly of claim 16, wherein each foot of the pair of feet further comprises a traction surface configured to engage a ground surface, wherein the open-faced slot extends through the traction surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The foregoing and other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION
[0046] Referring to
[0047] The rails 106 and 110 may be formed of a variety of materials. For example, the rails may be formed from composite materials, including fiberglass composites. In other embodiments, the rails 106 and 110 may be formed of a metal or metal alloy, including, for example, aluminum and aluminum alloys. The rails 106 and 110 may be formed using a variety of manufacturing techniques depending on various factors, including the materials from which they are formed. For example, when formed as a composite member, rails may be formed using pultrusion or other appropriate processes associated with composite manufacturing. In one embodiment, the rails 106 and 110 may be formed generally as C-channel members exhibiting a substantially “C-shaped” cross-sectional geometry. In other embodiments, the rails may be formed as a closed channel such that they exhibit, for example, a rectangular cross-sectional profile.
[0048] The rungs 108 and 112 may also be formed from a variety of materials using a variety of manufacturing techniques. For example, in one embodiment, the rungs 108 and 112 may be formed from an aluminum material through an extrusion process. However, such an example is not to be viewed as being limiting and numerous other materials and methods may be utilized as will be appreciated by those of ordinary skill in the art. In one embodiment the rungs 108 and 112 may include a flange member (also referred to as a rung plate) for coupling to associated rails 106 and 110. For example, the flanges may be riveted or otherwise coupled with their associated rails 106 and 110. Examples of rungs and flanges according to certain embodiments are described in U.S. Patent Application Publication No. 2016/0123079, published on May 5, 2016, the disclosure of which is incorporated by reference herein in its entirety.
[0049] One or more mechanisms, often referred to as a rung lock 114, may be associated with the fly and base sections 102 and 104 to enable selective positioning of the fly section 102 relative to the base section 104. This enables the ladder 100 to assume a variety of lengths (or, rather, heights when the ladder is in an intended operating orientation) by sliding the fly section 102 relative to the base section 104 and locking the two assemblies in a desired position relative to one another. By selectively adjusting the two rail assemblies (i.e., fly section 102 and base section 104) relative to each other, a ladder can be extended in length to nearly double its height as compared to its collapsed or shortest state as will be appreciated by those of ordinary skill in the art. The rung lock 114 is cooperatively configured with the fly section 102 and the base section 104 such that when the fly section 102 is adjusted relative to the base section 104, the associated rungs 106 and 110 maintain a consistent spacing (e.g., 12 inches between rungs that are immediately adjacent, above or below, a given rung). Examples of rung locks according to certain embodiments are described in the previously incorporated U.S. Patent Publication No. 2016/0123079. However, other types of rung locks may also by utilized as will be appreciated by those of ordinary skill in the art.
[0050] Other features and mechanisms described in previously incorporated U.S. Patent Publication No. 2016/0123079 may also be included in the ladder 100. For example, the fly section 102 and the base section may be arranged (including the rails and rungs of each respective section) so as to provide a ladder with a low profile or a small overall thickness or depth from the front surface of the rails 106 of the fly section to the rear surface of the rails 110 of the base section 104. In one embodiment, the back surface of the rails 106 of the fly section 102 may be at a position that is approximately half way between the front surface and the rear surface of the rails 110 of the base section 104.
[0051] The ladder 100 additionally includes a foot 116 and associated mechanism 120 coupled with the lower end of each of the rails 110A and 110B of the base section 104 to support the ladder 100 on the ground or other surface. The foot 116 may be configured so that it may be selectively adapted for use on a variety of surfaces (e.g., an interior surface such as the floor of a building, or the ground adjacent a building or other structure) as will be discussed in further detail below.
[0052] Referring to
[0053] Other examples of adjustable legs and associated components (e.g., adjustment mechanisms) are described in U.S. Pat. No. 8,365,865, issued Feb. 5, 2013, to Moss et al., U.S. Pat. No. 9,145,733 issued Sep. 29, 2015, to Worthington et al., and U.S. Patent Application Publication No 2015/0068842, published on Mar. 12, 2015, the disclosures of which are incorporated by reference herein in their entireties.
[0054] Referring to
[0055] The foot 116 itself includes a pair of side walls 200 or flange members, with each side wall 200 having a cam groove 202 or (cam slot) and a pivot opening 204. As will be detailed further below, these features assist to make the foot 116 selectively positionable between at least two positions including, for example, a standard or default position (see
[0056] Referring more specifically to
[0057] In one embodiment, the housing member 160 may be configured as a section of channel (e.g., exhibiting a generally rectangular cross-sectional profile) having a front wall 172, a rear wall 174 and two opposing side walls 176 and 178 defining an interior space. In one particular embodiment, the side walls 176 and 178 may have lower portions that extend downward into an inverted apex 180. Openings 182 may be formed in the lower portions of the side walls 176 and 178. Elongated or longitudinally extending slots 184 (e.g., having a length greater than its width, with its length extending generally parallel to a length of an associated rail 110) are also formed in the sidewalls 176 and 178 of the housing member 160. The housing member 160 may be sized and configured to slide over the end of an associated rail 110 of the base section 104 such as seen in
[0058] The insert member 162 includes a body portion 185 that, in one embodiment, is sized and configured for insertion into the interior area defined by a rail 110 of the base section 104. For example, the rails 110 of the base section 104 may be formed as a closed channel, as a C-shaped channel or they may exhibit some other cross-sectional profile having a generally open interior area. The body portion 185 (or a portion thereof) may be configured to conformally fit within the interior area of such a rail profile. As noted above, in some embodiments, a portion of the insert member 162 may be configured to be inserted into an interior portion of the adjustable leg member 130.
[0059] The insert member 162 may include flanges 186 configured to abut against the lowermost edge of the rail 110 (e.g., the lower edges of the front and rear walls 172 and 174) into which it is inserted (e.g., see
[0060] When assembled with the housing member 160, the aperture 190 of the insert member 162 may align with the openings 182 of the housing member 160. Likewise, when assembled, the slot 192 of the insert member 162 may align with the elongated slots 184 of the housing member 160. The insert member 162 may additionally include a pair of interior walls 194 and 196 positioned adjacent the slot 192 and defining a channel that is sized and configured to receive the biasing member 168 and the sleeve member 170 therebetween. An abutment shoulder 197 or other wall member may also be formed adjacent the upper end of the slot 192 for the sleeve member 170 to abut against and act as a stop when the upper pin member 164 is displaced upwards. In one embodiment, the insert member 162 may be formed of a plastic material. In other embodiments, composite materials or metallic materials may be used to form the insert member 162.
[0061] When assembled, the body portion 185 of the insert member 162 (or at least a portion thereof) is inserted in the housing member 160 such that the shoulder portion 186 abuts the lower edges of the front and rear walls 172 and 174 as noted above. The housing member 160 and insert member 162 may be coupled with a rail by way of fastening members (e.g., rivets, bolts, screws) through openings 206 in the housing member and aligned openings 208 in the insert member 162.
[0062] The upper pin 164 extends through the slots 184 of the housing member 160, through the slot 192 of the insert member 162, and through the openings 204 in the sidewalls 200 of the foot 116. A washer 198 may be placed on the upper pin 164 and positioned to abut against a portion of the insert as the pin 164 is displaced within the slot 192 of the insert member, as shall be shown below. The addition of the washer 198 may provide added strength to the assembled mechanism and facilitate the sliding displacement of the upper pin 164 within the slot 192. Of course, washers and other similar structures may be used with the lower pin 166 and its connection to various components as well (e.g., positioned between, and in contact with, a head of the pin 166 and the side wall 200 of the foot).
[0063] The lower pin 166 extends through the openings 182 of the housing member 160, the opening 190 of the insert member 162 and the cam groove 202 of the foot 116. The biasing member 168 is positioned laterally between the two interior walls 194 and 196 and also between a lower wall 207 or floor of the insert member 162 and the sleeve member 170 through which the upper pin 164 passes. In some embodiments, the sleeve member 170 does not include a tubular member, but may be a component that is positioned between the biasing member 168 and the upper pin 164 and configured, for example, with a concave surface to engage with or to cradle the upper pin 164. It is noted that neither of the pins 164 or 166 extend through any portion of the rail 110 in this particular embodiment, although at least one of them may extend through the rail in other embodiments such as described below. It is further noted that when upper pin 164 is removed from the assembly (e.g., to replace the foot 116 due to wear), that the biasing member 168 pushes the sleeve member 170 up against the abutment shoulder 197, retaining the biasing member 168 and sleeve member 170 in position, making reassembly (and even initial assembly) of the foot 116 and foot mechanism 120 with the ladder 100, 100′ simpler and more efficient.
[0064] When assembled, the biasing member 168 maintains a biasing force between the two pins 164 and 166, causing the foot 116 to remain in a desired position—whether that be the standard position or the pick position as described above with respect to
[0065] With reference to
[0066] It is noted that this position may be correlated with a particular angle of the ladder when in an orientation of intended use. For example, in one embodiment, when the lower pin 166 is positioned at the “V” between the cam groove 202 and the end notch 230, the foot 116 is positioned at an angle relative to the rails 110 to accommodate the ladder being positioned at, for example, a 75.5° relative to horizontal support surface on which the ladder is placed. In one embodiment, the end notch 230 provides for some minor variation relative to the desired default position to accommodate for varying terrains and support structures as necessary.
[0067] When a sufficient force is applied to the foot 116 (e.g., a force such as represented by arrow 220, the foot begins to rotate relative to the insert member 162, the housing member 160 and the rail 110. However, the path of the cam groove 202 combines with the arrangement of the pins 164 and 166 such that the foot does not rotate about a fixed point relative to the other components (i.e., the rail 110, the housing member 160 or the insert member 162). Rather, as can be seen in
[0068] As seen in
[0069] Referring briefly to
[0070] Referring now to
[0071] The foot 300 is configured to be selectively maintained at one of three different positions. For example, the first position is what may be referred to as a standard or default position such as is shown in
[0072] Such a configuration enables the user of a ladder 100 to utilize the ladder in an outdoor or other environment where the foot 300 may get soiled (e.g., with the foot 300 in the default or pick positions being used on grass, dirt or other dirty environments), and also subsequently use the ladder 100 in a clean environment (such as the inside of a house or office space) by placing the (potentially soiled) foot 300 in a stowed positioned and engaging the ground with the unsoiled traction surface 330 of the housing member 332.
[0073] Referring to
[0074] When assembled, the upper pin 312 extends through the openings 310 of the foot 300, the slots 352 in the sidewalls 356 of the housing member 332, the slots 358 in the sidewalls of the rail 110, and the opening 348 of the seat member 344. The lower pin 316 extends through the cam grooves 314 of the foot 300, the openings 350 of the housing member, and the openings 357 of the sidewalls of the rail 110. One or more washers 360 may be positioned on either, or both, of the pins 312 and 316 in a manner such as discussed above with respect to other embodiments. The foot 300 and associated mechanism 302 operate substantially similar to that which has been described above, with the upper pin 312 being displaced along the channels 352 and 358 upon rotation of the foot 300, due to the curved path of the cam groove 314. Displacement of the upper pin 312 within the channel controls the compression of the biasing members 340, maintaining a desired level of force on the foot 300, thus maintaining the foot 300 in one of the described positions.
[0075] More specifically, when the foot is in the position shown in
[0076] When the foot 300 is rotated to the position shown in
[0077] When the foot 300 is in the position shown in
[0078] The arrangement of components results in the foot 300 being maintained in any of the selected positions (default, pick or stowed) until a user affirmatively rotates the foot 300 to a different selected position. Thus, a user can position the ladder with confidence that the feet are in a desired position and not randomly pivoting or rotating to a different (undesired) position prior to setting the ladder on a selected supporting surface.
[0079] It is noted that the feet described herein may include other features or aspects as well. For example, the feet 116 and 300 may include a securing feature for securing the foot relative to a support surface. For example, in one embodiment, the securing feature may include an open-faced notch or slot 360 formed in the front surface of a foot 116 or 300. The slot 360 (see, e.g.,
[0080] While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Indeed, features or elements of any disclosed embodiment may be combined with features or elements of any other disclosed embodiment without limitation. The invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.