TUBULAR ELEMENTS FOR CAKE FILTRATION AND METHOD OF PROVIDING A FILTRATION CAKE

Abstract

The present invention relates to a filtering device for a water treatment system comprising a biological treatment device adapted to provide a sludge from wastewater or filtrated wastewater, and/or the biological treatment device being fluidic connectable to or in fluidic connection with the filtering device for receiving filtrated wastewater from the filtering device and for delivering sludge to the filtering device. The filtering device is a cake filtration device comprising a fluid penetrable support structure and the support structure is provided as one or more tubular elements having a filtration cake provided on the inside of the fluid penetrable support structure. The filtering has device an inlet being connectable to receive liquid to be filtered so that the flux of liquid to be filtered is from the inside of the support structure, through the filtration cake and to the outside of the support structure thereby providing a filtrate, an outlet for outletting liquid from the interior of the tubular element, and a filtrate outlet for outletting filtrate from the filtering device. The filtration cake is being provided by deposition of solids from the sludge formed in the biological treatment device.

Claims

1. A filtering device for use in a water treatment system, the water treatment system comprising: a biological treatment device configured to provide a sludge from wastewater or filtrated wastewater, and the biological treatment device being fluidic connectable to the filtering device for receiving filtrated wastewater from the filtering device and for delivering sludge to the filtering device, wherein the filtering device is a cake filtration device comprising a fluid penetrable support structure, the support structure being provided as one or more tubular elements, the filtering device comprising: an inlet being connectable to receive liquid to be filtered so that the flux direction of liquid to be filtered is from an interior of the tubular element, through the filtration cake and to the outside of the tubular element thereby providing a filtrate, an outlet for outletting liquid from the interior of the tubular element, a filtrate outlet for outletting filtrate from the filtering device, and a nozzle configured to introduce a gas into the interior of the tubular element, the filtration cake being provided on the inside of the fluid penetrable support structure during use by deposition of solids from the sludge formed in the biological treatment device.

2-18. (canceled)

19. The filtering device according to claim 1, wherein the filtering device further comprises a fluid tight casing encapsulating the support structure and providing a cavity outside the support structure in fluid communication with the filtrate outlet.

20. The filtering device according to claim 1, wherein each of the tubular elements comprising an inner layer and an outer layer being concentrically arranged, wherein each layer comprises through-going openings, and the through-going openings in the inner layer has a larger cross sectional area than the through-going openings in the outer layer.

21. The filtering device according to claim 1, wherein the thickness of the filtration cake on the tubular elements is less than 3 mm.

22. The filtering device according to claim 1, wherein the tubular element(s) is(are) cylindrical element(s) having an internal diameter less than 15 mm.

23. The filtering device according to claim 1, comprising a plurality of tubular elements, which are arranged in parallel having a common inlet for receiving wastewater to be treated.

24. The filtering device according to claim 1, wherein the deposited solids is provided from an activated sludge being provided by separating the sludge formed in the biological treatment device by use of a separator into an effluent and activated sludge having a higher dry matter content than the effluent.

25. A water treatment system comprising the filtering device according to claim 1, wherein the filtrate outlet of the filtering device is fluidic connected or fluid connectable to a downstream biological treatment device.

26. A water treatment system comprising the filtering device according to claim 1, wherein the inlet of the filtering device for receiving liquid to be filtered is fluidic connected or fluid connectable to an upstream biological treatment device.

27. The water treatment system according to claim 25, wherein the system further comprises a screening device arranged upstream of the filtering device, said screening device being configured to carry out a filtering-out of objects above a pre-selected sizefrom the wastewater prior to be fed into the filtering device.

28. The water treatment system according to claim 25, wherein the water treatment system comprises a separator separating the sludge formed in the biological treatment device into an effluent and activated sludge having a higher dry matter content than the effluent.

29. A method for providing a filtration cake on a support structure of the filtration device according to claim 1, comprising: feeding sludge formed in a biological treatment device into the interior of the tubular element(s), an accumulation phase comprising accumulating activated sludge flocs and/or coagulated substances on the interior surface of the tubular elements by inducing a pressure difference to generate a flow of sludge, towards and through fluid penetrable support structure until a layer of flocs has been established on the interior surface of the support structure, a compression phase comprising increasing the pressure difference to a level being sufficient to compress the layer of accumulated flocs on the support structure into a filtration cake, wherein, the filtration cake is provided from activated sludge flocs and/or coagulated substances formed in a biological treatment device arranged upstream or downstream of the support structure.

30. The method according to claim 29, wherein the sludge fed into the interior of the tubular elements are provided by separating the sludge formed in the biological treatment device by use of a separator into an effluent and activated sludge having a higher dry matter content than the effluent.

31. A method of removing a filtration cake from a filtering device, the filtering device is a cake filtration device comprising a fluid penetrable support structure, the support structure being provided as one or more tubular elements having a filtration cake provided on the inside of the fluid penetrable support structure, wherein the tubular element(s) being vertically arranged, and the method comprising: introducing gas bubbles by use of a nozzle into the tubular element(s) at a lower end thereof, and arresting the introduced gas bubbles inside the tubular element(s) by closing the upper end of the tubular element(s) until a slug of gas has formed occupying the entire void inside the tubular element(s).

32. The method according to claim 31, wherein the gas bubbles are being arrested by closing the inlet of the filtering device for receiving liquid to be filtered, and alternatively or in combination by further comprising preventing fluid flow through the fluid penetrable support structure.

33. The method according to claim 32, wherein the prevention of fluid flow through the support structure is provided by establishing a zero pressure gradient between the interior and outside of the support structure.

34. The method according to claim 31, comprising subsequently to the formation of slug of gas, which occupies the entire void in the tubular element(s): establishing a flow of sludge inside the tubular element(s) along its longitudinal axis from bottom to top of the tubular element(s), while injecting gas in an amount to allow formation of portions of sludge neighbouring by slugs of gas.

35. The method according to claim 34, further comprising subsequently to injecting gas, establishing a back-flow into the inside of the tubular element(s).

Description

BRIEF DESCRIPTION OF THE FIGURES

[0083] The present invention will now be described in more detail with regard to the accompanying figures. The figures show one way of implementing the present invention and is not to be construed as being limiting to other possible embodiments falling within the scope of the attached claim set.

[0084] FIG. 1 is a schematical illustration of a water treatment system according to a first embodiment of the invention, in left hand side of FIG. 1A, the filtering device is arranged upstream of the biological treatment system and in the right hand side of FIG. 1A, the filtering device is arranged downstream of the biological treatment device; in FIG. 1B the filtering device is illustrated schematically with fluid connections in embodiments comprising a digester, upper part of FIG. 1B illustrate the filtering device upstream of a biological treatment device and in lower part of FIG. 1B illustrate the filtering device downstream of a biological treatment device,

[0085] FIG. 2 is a schematical illustration of a support structure on which a filtration cake is to be formed according to a preferred embodiment of the invention; upper part of FIG. 2 shows the support structure in an end-view and lower part FIG. 2 shows the support structure in a cross sectional view along line A-A shown in the upper part of FIG. 2,

[0086] FIG. 3 is a schematical illustration of a plurality of filtering device according to a preferred embodiment in which a plurality of tubular support elements are arranged in parallel,

[0087] FIG. 4 is a schematical illustration of a water treatment system according to a further preferred embodiment of the invention,

[0088] FIG. 5 is a schematical illustration of the use of a water treatment system according to a preferred embodiment of the invention; in FIG. 5 the following use scenarios are illustrated: top part—filtration; middle part—filtration cake removal; bottom part—filtration cake formation,

[0089] FIG. 6 is a chart indicating an imposed pressure difference profile over the support structure 20 during a filtration cake design phase (A, B) and filtration phases (C) of the system which filtration cake design phase (A, B) typically takes place in the beginning of each filtration cycle and which phases typically constitutes a filtration cycle,

[0090] FIG. 7 is a schematical illustration of a further embodiment of a water treatment system according to the present invention,

[0091] FIG. 8 is a schematical illustration of steps involved in the removal and build-up of a filtration cake on support structure, FIG. 8A illustrates a first step in removal of a filtration cake and FIG. 8B illustrates a subsequent step in removal of a filtration cake,

[0092] FIG. 9 is a photographic illustration of the double-layered structure of one filtration support elements,

[0093] FIG. 10 is a schematical illustration of a water treatment system according to a further preferred embodiment of the invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0094] Reference is made to FIG. 1 which is a schematical illustration of a water treatment system in which a filtering device 1 according to a first embodiment of the invention is implemented. The water treatment system comprises a filtering device 1 receiving a liquid to be filtered and provides a filtrate. As disclosed in FIG. 1, the liquid to be filtered may be wastewater (not yet being biological treated) and it may be secondary effluent (supernatant of sludge mixed liquor) produced in a biological treatment device 2 (also containing a separation step).

[0095] A water treatment system in which a filtering device 1 according to the present invention may be used, may typically comprise as disclosed in FIG. 1 a biological treatment device 2 adapted to provide a sludge from wastewater or filtrated wastewater, and the biological treatment device 2 being fluidic connectable to or in fluidic connection with the filtering device 1 for receiving filtrated wastewater from the filtering device 1 and for delivering sludge to the filtering device 1. As disclosed herein the connection between the filtering device 1 and the biological treatment 2 device may be fluidic connectable, which mean that the fluid connection may be shut-off.

[0096] The filtering device 1 is a cake filtration device comprising a fluid penetrable support structure 20, the support structure 20 being provided as one or more tubular elements 21. In FIG. 1 only a single tubular element 21 is shown. The support structure has a filtration cake 10 provided on the inside of the fluid penetrable support and the filtering device 1 having an inlet 15 being connectable to receive cake building material and liquid to the filtered so that the flux direction of liquid to be filtered is from the inside of the support structure 20, through the filtration cake 10 and to the outside of the support structure 20. Thus, the liquid after having passed through the fluid penetrable support and the filtration cake 10 is termed a filtrate.

[0097] As also shown in FIG. 1, the filtering device 1 has an outlet 16 for outletting liquid from the interior of the tubular element 21 (this liquid may be referred to as a residue from the filtration), and a filtrate outlet 9 for outletting filtrate from the filtering device 1.

[0098] As disclosed herein, the filtration cake 10 may typically be provided by deposition of solids from the sludge formed in a biological treatment device 2.

[0099] A nozzle 30 is arranged at the lower end of the tubular element 21 for introducing air into the tubular element 21—the purpose of introducing air will be disclosed further in relation to FIG. 8. The actual position of the nozzle 30 may vary, although it is preferred to arrange it at the lower end of the tubular element 21 (the tubular element 21 is in such situation arranged with it longitudinal axis parallel to the gravity) such that gas may flow into the tubular element and form a slug of gas, such as a slug of air, which gradually fills the void 28 of the tubular element 21 when the upper end thereof is blocked so that the gradually filling acts as a piston pushing material of the filtration cake out.

[0100] Further, the nozzle 30 may be a conventional nozzle—or a number of nozzles—which is suitable for introducing gas in the desired manner, which preferably is to introduce gas in manner where gas bubbles are formed at the nozzle 30 and which gas bubbles rises upwardly in the tubular element 21.

[0101] As further illustrated in FIG. 1A (left hand side), the outlet 9 leads to a biological treatment device 2. The liquid after being processed in the biological treatment device 2 flows into a separator 3 in which the liquid is separated into what is termed an effluent 6 (typically being activated sludge supernatant) and return activated sludge 7 containing activated sludge flocs.

[0102] Right hand side of FIG. 1A shows the situation where the filtering device 1 is arranged downstream of (i.e. after) a biological treatment device 2. In this embodiment, the effluent 6 goes into the filtering device 1 and the return activated sludge 7 is fed into biological treatment device 2 (not shown) and also used to establish cake in the filtering device 1 (not shown) Outlet 16 is shut off during operation, which is carried on in dead-end mode.

[0103] It is noted that in the embodiment shown in FIG. 1A, the biological treatment device 2 and the separator 3 is illustrated as being embodied in a container with a separating wall 26 for simplicity only.

[0104] In a preferred embodiment and as illustrated schematically in FIG. 1, the filtering device 1 further comprises a fluid tight casing 17 encapsulating the support structure 20 and thereby providing a cavity 27 outside the structure 20 in fluid communication with the filtrate outlet 9. This cavity 27 is separated from the outlet 16 by the support structure 20. The interior of the support structure 20 is typically in fluid communication with the inlet 15 for receiving the liquid to be filtered and outlet 16 to make it possible to establish fluid circulation within the support structure 20 (as shown in FIG. 1).

[0105] Referring to FIG. 1B, the filtering device 1 is illustrated in embodiments including a digester 8. Upper part of FIG. 1B shows an embodiment in which the filtering device 1 is arranged upstream of the biological treatment device 2, and in FIG. 1B lower part the filtering device 1 is arranged downstream of the biological treatment device 2 with a separator 3 arranged in between, so that the filtering device 1 filters the effluent from the separator 3.

[0106] It is noted that the separator 3 and digester 8 are considered optionally elements of the present invention.

[0107] Referring to FIG. 4, a water treatment system according to preferred embodiments of the present invention may be seen as taking-in activated sludge from a conventional sludge loop in the wastewater treatment system and building a filtration cake 10 with it (stream A in the FIG. 4). Then, the water treatment plant filters wastewater coming into the plant through the cake (stream B in the FIG. 4 below). The thereby pre-filtered wastewater (filtrate) goes to the biological treatment device 2 as it would normally do, but now the pre-filtered wastewater has a much lower loading of matter to be filtered since organics and nutrients are filtered away by the filtration cake and deposited in the filtration cake. This means that the biological treatment device 2 can be smaller, aeration requirement is smaller, and alkalinity dosing requirement is smaller. The spent (i.e. used) cake, loaded with organics and nutrients from wastewater, may advantageously be directed into a digester 8 (see FIG. 4).

[0108] It may be important to realize that stream A (see FIG. 4)—surplus activated sludge—would go to a digester anyway. In conventional treatment facilities, it would however need to be dewatered to 3-5% dry matter (it normally is approx. 0.5% dry matter) by special dewatering equipment (usually centrifuges or belt presses helped by coagulation). With the preferred embodiments of the present invention the cake filtration dewaters ‘for free’ and without coagulants, and the cake is a compact structure of high dry matter content and may be disposed in a way that is maintains 3-6% DM content.

[0109] In embodiments where the filtration cake ends up in the digester 8, its biogas potential is higher than that of ordinary sludge, because the spent filtration cake is loaded with organics and nutrients. More biogas can create more energy. Thus, little energy is used to pre-filter wastewater, and also lower energy used to treat the pre-filtered wastewater biologically. This, combined with more energy production from biogas, means that the energy balance shifts from consumption side to production side. This is the goal of using this invention.

[0110] Reference is made to FIG. 2 which illustrates a preferred embodiment of a support structure 20 being provided as one or more tubular element 21 (in FIG. 2 only a single support structure 20 is shown).

[0111] As outlined herein, the interior of the one or more of the tubular elements 21 forms, during filtration, an upstream surface (inside surface) of the support structure 20 on which the filtration cake 10 is provided, and the interior of the one or more of the tubular elements 21 is fluidic connectable to or in fluid connection with an inlet receiving wastewater to be treated. By upstream surface is meant that the flux direction through wall of the support structure 20 goes from inside to outside.

[0112] A tubular element 21, as shown in FIG. 2, comprises an inner layer 22 and an outer layer 23 being concentrically arranged, wherein each layer comprises through going openings, and the through going openings in the inner layer has a larger cross sectional area than the through going openings in the outer layer. Further, as the layers has a thickness, the openings in e.g. the inner layer 22 forms pockets 29 in which material forming the filtration cake may be deposited (in FIG. 2 a single pocket 29 is schematically disclosed as a square). The openings provided in the outer layer 23 are selected sufficiently small to arrest the material from which the filtration cake 10 is formed in the pockets 29 of the inner layer 22. In embodiments comprising more than one tubular element 21, each of the tubular elements 21 may be formed as outlined in FIG. 2.

[0113] The pockets may typically have dimensions within the following ranges: cross sections from 2×2 to 10×10 mm. Pockets formed as bands, could be larger, such as a width of 50 mm, preferably between 5-100 mm, such as between 10-50 mm. Depth of the pockets could preferably be between 1 and 10 mm, preferably between 2 and 5.

[0114] During use of the tubular elements 21, it is preferred to provide the filtration cake 10 with thickness less than 3 mm, such as less than 2 mm. This will—as indicated in e.g. FIGS. 2 and 8A—provide a filtration cake 10 which extends into the internal void 28 of the tubular element 21 as the depth of the pockets 29 in the inner layer 22 typically is selected smaller than the thickness of the filtration cake 10. A single pocket 29 is schematically shown FIG. 2. A large number of pockets 29 are situated side-by-side in the inner layer 22. The pockets 29 can be circular shaped, square shaped, or rectangular, or even polygon shaped (in cross section). Although a tubular element 21 may be provided with any desired cross section, it is preferred that such a tubular element is a cylindrical element having an internal diameter, D in FIG. 2, less than 15 mm, such as less than 12 mm and even less than 10 mm. The length, L in FIG. 2, of the tubular element 21 may preferably be within the range of 0.5 to 2 m, such as within the range of 0.75 to 1.5 such as having a length of 1 m. However, other lengths are applicable.

[0115] The tubular element 21 may preferably be made from metal such as stainless steel, that is the inner layer 22 and outer layer 23 both being made from metal such as stainless steel. However, other materials and combinations of materails may be used for the tubular element 21 and may be selected so that the structural rigidity of the tubular element 21 is sufficient to withstand the fluid dynamic forces acting on the tubular element 21 during use so that geometrical distortion of the tubular elements 21 is avoided. Thus, considered within the reach of the invention are tubular elements 21 made from a composite material, such as a composite of carbon fibres, Kevlar fibres, glass fibres bonded by resin, epoxy or the like. Further, tubular elements 21 may also be made from plastic. Combinations of e.g. one of layers made of metal and the other layer made of composite material are also considered within the scope of the invention. Further, hybrid materials in which composite, plastic and metal (and combinations thereof) is/are used to form one or both layers are also considered within the scope of the invention.

[0116] In order to increase the filtering capacity, it is often preferred to use a plurality of tubular elements 21 and arrange them in parallel having a common inlet for receiving wastewater to be treated.

[0117] One such example is disclosed schematically in FIG. 3 in which the plurality of tubular elements 21 further are arranged in a common filtering device 1. It is noted that the mutual arrangement of the tubular elements 21 may be selected so as to arrange as many as possible tubular elements 21 inside the filtering device 1, while still allowing for a transportation of filtrate out from the filtering device 1. The distance L (see FIG. 3) between two neighboring tubular elements 21 is preferably between 1-10 mm or may even be between 20-100 mm. It is noted that in preferred embodiments, a number tubular elements 21 are tightly in module in manner allowing the filtrate to flow out of the module.

[0118] A nozzle 30 may preferably be arranged in a manner similar to what was disclosed in connection with FIG. 1A. In one embodiments, one or more nozzles 30 is arranged in the manifold 31 formed in the filtering device 1 and preferably a nozzle 30 is arranged right below each of the openings 32 in the manifold 3 (as shown in FIG. 3). In other embodiments (not shown), one or more nozzle 30 may be arranged in the outlet 16.

[0119] During filtration, it is preferred to provide a pressure difference across the support structure 20 between 10 and 500 mbar, such as 50 and 200 mbar.

[0120] As outlined herein, the deposited solids of the filtering device may advantageously be provided from an activated sludge. This activated sludge may preferably be provided by separating the sludge formed in the biological treatment device (2) by use of a separator (3) into an effluent and activated sludge having a higher dry matter content than the effluent. It is then solids of the activated sludge which is deposited.

[0121] As outlined herein, the filtering device is designed to be used in a water treatment system for treating wastewater and at least two possible positions in such a treatment system is found advantageous for the filtering device 1. As illustrated in FIG. 1, left hand side, a water treatment system comprising a filtering device 1 according to the present invention may have the filtrate outlet 9 of the filtering device 1 in fluidic connection or fluid connectable to a downstream biological treatment device 1. Alternatively, right hand side of FIG. 1, the inlet 15 of the filtering device 1 for receiving liquid to be filtered is in fluidic connection or fluid connectable to an upstream biological treatment device 1 (which also contains means of sludge separation and therefore generation of supernatant).

[0122] It is noted that further elements such as a clarifiers, thickener, separator or the like are omitted from the present disclosure for clarity reasons only, and that a filtering device 1 may be located both upstream and downstream of the biological treatment device. When a filtering device 1 is located upstream of the biological treatment device 2, the liquid fed from the filtering device 1 to the biological treatment device 2 is preferably the filtrate and when the filtering device 1 is located downstream of the biological treatment device 2, a separator 3 may advantageously be arranged downstream of the biological treatment device 2 (or form part of the biological treatment device 2) to separate from the sludge a supernatant which is the part being filtered in the filtering device 1.

[0123] Reference is made to FIG. 4 which shows schematically a water treatment system according to a preferred embodiment of the invention. As shown in FIG. 4, the filtration element 1 is arranged upstream of a biological treatment device 2; however, the filtration element 1—or a further filtration element 1—may be arranged downstream of the separator 3. In order to provide material from which the filtration cake 10 is formed, the support structure 20 is fluidic connectable to receive activated sludge, preferably activated sludge flocs, so as to deposit material of the biologically treated wastewater on the upstream surface of the support structure 20, to provide a filtration cake made from sludge solids formed in the biological treatment device 2 and which filtration cake is used for filtering wastewater in the filtering device 1. As shown in FIG. 4, the biological treatment device 1 is preferably an aerobic process tank and its associated settling tank.

[0124] The biological treatment device 2 typically provides sludge mixed liquor which beneficially may need a further treatment before being e.g. disposed. A water treatment system may to this (and other purposes as well) further comprise a separator 3 being fluidic connectable to or fluidic connected to the biological treatment device 2 so as to receive sludge from the biological treatment device 2. Again, fluidic connectable refers to situations where the connection is closeable. The sludge may preferably be sludge mixed liquor flowing out from the biological treatment device 2 and the separator 3 separates the sludge into at least two fractions, an effluent 6 and a discharge 7. The separator 3 is adapted to provide the effluent 6 with a lower content of solids than the discharge 7.

[0125] The separator 3 is advantageously formed as a sedimentation device 3 in which the discharge 7 (when inflow is sludge mixed liquor) is sludge with solids, preferably being activated sludge, and the effluent 6 is activated sludge supernatant. The separator 3 is as indicated in FIG. 4 fluidic connectable to or in fluidic connection with the biological treatment device 2 for feeding the discharge to the biological treatment device 2.

[0126] In embodiments including a separator 3, it is preferred that the filtering device 1 is fluidic connectable to or in fluidic connection with the separator 3 so as render it possible to feed the discharge 7 from the separator 3 towards the internal surface of the of the tubular element(s) 21. Thereby the filtration cake can be formed by deposition of material formed in the biological treatment device 2 and separated off in the separator 3 to form the discharge. However, forming the cake with activated sludge from the biological treatment device 2 is also possible.

[0127] While the filtration cake has shown to provide an excellent filtration upstream of the biological treatment device 2, it has been found that e.g. the effluent 6 may need a further filtering before leaving the water treatment system. In such situations, a water treatment system may comprise a further filtering device 1 arranged to filter effluent from the separator 3 and the filtering device 1 may be of the same kind as the filtering device 1 arranged upstream of the biological treatment device 2, that is having a filtration cake provided on a fluid penetrable support structure of the filtering device 1. Also for this filtering device 1, the filtration cake is provided on an upstream surface (the inner surface) of the support structure relatively to the flux direction of effluent through the filtration cake and the filtration cake being provided by deposition of solids from the sludge formed in the treatment device 2.

[0128] As shown in FIG. 4, a water treatment system may comprise a digester 8 for converting organic material of the wastewater into biogas. The digester 8 is typically of a kind which converts biological material into biogas, resulting in three streams out from the digester: biogas 12, waste sludge 11 and reject water 13.

[0129] Reject water is preferably fed into the biological treatment device 2 while the waste sludge 11 is disposed of. Biogas 12 is collected and used as a fuel.

[0130] As indicated above, the relatively high dry matter content of the filtration cake 10 makes it highly suitable for the conversion process in the digester 8, and the digester 8 is therefore fluidic connectable with or in fluidic connection with the filtering device 1 for receiving filtration cake 10 containing material filtered out from the wastewater (the filtration cake 10 also contains the material from which is was formed prior to filtration).

[0131] The digester may be devised as a confined space having an outlet for gas (biogas 12) produced, an outlet for waste sludge 11 and an outlet for rejected water 13.

[0132] As the rejected water from the digester 8 may be useful for the processes in the biological treatment device 2, the outlet for rejected water 13 is fluidic connectable to or in fluidic connection with the biological treatment device 2 for feeding rejected water from the digester 8 to the biological treatment device 2.

[0133] In the water treatment system disclosed herein, the deposited solids forming the filtration cake are preferably sludge solids, preferably being activated sludge flocs.

[0134] Reference is made to FIG. 5 which indicate three different uses of the water treatment system of FIG. 4 (please note that the digester 8 has been left out from the figures and that a screening device is arranged as an upstream device filtering larger particulates from incoming wastewater, which screening device may be left out). The filtering device 1 is shown arranged upstream of the biological treatment device, but can be arranged downstream. In FIG. 5 the following use scenarios are illustrated: top part—filtration of wastewater; middle part—filtration cake removal; bottom part—filtration cake formation.

[0135] As also seen in FIG. 5 is that some of the fluidic connections are shut-off which is shown by hatched and white arrows with dotted outer contours. In the top part of FIG. 5, the wastewater is screened and flows into the filtering device 1 containing the filtration cake 10. After filtration the filtrate flows into the biological treatment device 2 and leaves the biological treatment device 2 and sludge. The sludge is separated in two fractions (as outlined above) to provide a discharge and a effluent.

[0136] In the middle part of FIG. 5, the filtration cake 10 is removed, and no fluid is filtered. The removed filtration cake is discharged into the digester 8.

[0137] In the bottom part of FIG. 5, the filtration cake 10 is removed which includes feeding the discharge from the separator to the upstream surface of the support structure; this will be disclosed in further details below.

[0138] Reference is made to FIG. 6 which indicates different steps involved in a preferred embodiment of forming the filtration cake 10, which includes the step compressing the filtration cake 10 in a filtration cake design phase (A, B) prior to filtration of the wastewater or sludge.

[0139] The filtration cake 10 can be perceived as being provided during a filtration cake design phase. Upon initiation of the provision of a filtration cake 10, the filtration cake design phase comprising, with reference to FIG. 6, an accumulation phase A from time t.sub.1 to t.sub.2 and a compression phase B from time t.sub.2 to t.sub.3. During phase A, the pressure difference is relatively low, that is typically in the order of 0.01 to 0.1bar and activated sludge flows towards the support structure 20. At the very beginning of the filtration cake 10 design phase, activated sludge flocs and other particles having a size being too large to go through the openings in the support structure 20 are arrested by the support structure 20.

[0140] During the accumulation phase A at least, activated sludge flocs having a size allowing them to pass through the mesh or the not yet fully designed filtration cake 10 go through the support structure 20 and in order to avoid discharging these flocs to the environment, the fluid going through the support structure 20 is typically recycled to the biological treatment device 2.

[0141] Once flocs have begun to be arrested on the support structure 20 and activated sludge flows towards the support structure 20, a further accumulation of flocs on the support structure occurs. This further accumulation is continued until a pre-determined thickness of accumulated activated sludge flocs has been reached (t=t.sub.2). The point in time at which this occurs may be determined in a number of ways. One possible way is to monitor the pressure drop over the support structure 20 and experimentally determine a correlation between the filtration cake of accumulated activated sludge flocs and the pressure drop, so that phase A is ended once a certain pressure drop occurs over the support structure 20. In FIG. 6, this is indicated by the pressure curve in phase A being sloped. Another option is to monitor flow and sludge suspended solids concentration and calculate the cumulative filtrate during the formation phase, thereby calculating the deposited amount of dry matter in real time, then stopping at a predefined value.

[0142] At the end of phase A (t=t.sub.2), the filtration cake 10 has been formed, but is still mechanically quite unstable and the filtering characteristics of the filtration cake 10 may still not be as desired. During compression phase B (from t.sub.2 to t.sub.3), the pressure difference over the support structure 20 is at an elevated level providing a compression of the filtration cake 10. The pressure difference needed for this compression may vary, but may typically be in the range of 0.01 to 1 bar measured across the support and the filtration cake 10. The compression is carried out for a certain time, preferably being determined experimentally, with the aim of compressing flocs in the entire filtration cake 10. At the end of phase B (t=t.sub.3), the filtration cake 10 comprising accumulated and compressed activated sludge flocs and the support structure 20 is ready for filtration and filtration phase C (t>t.sub.3) is initiated. Once phase B is ended, the pressure difference is lowered to a pressure difference typically being smaller than 1 bar, recirculation of filtrate, if implemented, is stopped, and the filtration as disclosed above is carried out, provided that the filtrate quality is sufficient.

[0143] It should be noted, that design of the filtration cake 10 can be performed with other pressure profiles than what is disclosed in FIG. 6. For instance the step wise increase and decrease of pressure difference disclosed in FIG. 6 may be replaced by smooth pressure transitions and a repetition of phase A and B may also be applied even with different levels of pressure differences in the consecutive phases A and B. When such measures are applied, a further control of the filter characteristics may be applied. For instance, by having a very short consecutive phase B with a relatively high pressure difference, the innermost part of the filtration cake 10 would get relatively more compressed than if the pressure difference was lower.

[0144] Replacement—or in general renewal—of the filter or filter cake 10 is performed at t=t.sub.4 from which a new design phase is initiated after removal of the filtration cake 10. Thus, at t=t.sub.4 the cycle comprising phases A, B and C is repeated as indicated in the figure. Phase A and B are in the time range of seconds to minutes, whereas phase C is in the range of minutes to hours.

[0145] It is noted that FIG. 6 does not disclose the time needed for and the pressure during replacement (renewal) of the filter or filter cake 10. In practical implementations t.sub.1′ is not coinciding with t.sub.4 as indicated in FIG. 4 as t.sub.1′ is a point in time occurring after t.sub.4. However for the sake of clarity, the pressure difference over the support structure 20 is not disclosed.

[0146] In further embodiments of the invention, the system further comprises a fluid dividing device 14 dividing the wastewater to be treated into at least two streams of wastewater, one stream goes into the filtration device 1 and one stream goes into biological treatment device 2. This is indicated in FIG. 7 and the set-up has inter alia the advantage that as the filtering device lowers the content of organics and nutrients in the filtered wastewater, the overall load on the biological treatment device 2 is lowered. This can be used either to make the biological treatment device 2 smaller, or the overall capacity (e.g. in tons of wastewater treated per hour) increased. The ratio “liquid 80%” and “liquid 20%” indicated in FIG. 7 is a preferred range per volume and the invention is not limited to this ratio.

[0147] Typically, the fluid dividing device 14 is adapted to divide the wastewater into two streams at a volume ratio of 10% to filtration device 1 and 90% biological treatment device 2, such as 20% to filtration device 1 and 80% to biological treatment device 2, preferably 30% to filtration and 70% to biological treatment device 2. The actual ratio is defined by the mass balance of solids in the system and selected so that the ratio being pre-filtered matches the amount of surplus sludge produced in the biological treatment device 2 and that the pre-filtration does not deplete solids from the biological treatment device 2. The fluid dividing device 14 is formed by a system of valves controlling the amount of liquid flowing through different tube branches.

[0148] As indicated in particular with reference to the FIG. 5, the connections between the various elements of the wastewater treatment system may desirably be disconnectable or closable. Thus, the fluidic connectable connections may advantageously comprise valves for controlling the flow through such connections. E.g. there may be a valve in outlet 16 of FIG. 1A and in inlet 15 of FIG. 1A.

[0149] The screening device arranged upstream of the filtering device 1 as illustrated in FIGS. 5 and 7, is preferably adapted to carry out a filtering-out of objects above a pre-selected size, such above 2 mm, preferably above 5 mm, such as above 10 mm, from the wastewater prior to be fed into the filtering device 1. The screening device may be embodied as a mechanical filter including a mesh having openings allowing the desired filtering. A screening device is also shown in FIG. 10, where a sedimentation tank 4 provides primary treated wastewater for the pre-filtering device, and primary sludge.

[0150] As outlined herein, a water treatment system may comprise a separator 3 separating the sludge formed in the biological treatment device 2 into an effluent and activated sludge having a higher dry matter content than the effluent. Solids of the activated sludge are preferably the solids to be deposited on the tubular element 21.

[0151] Providing a filtration cake 10 of a support structure 20 as disclosed herein for filtering wastewater through the filtration cake 10, may typically include the following steps. It is noted that the fluid penetrable support structure 20 is being provided as one or more tubular elements 21 and in such a situation, the filtration cake may advantageously be provided by: [0152] feeding sludge formed in a biological treatment device 2 into the interior of the tubular element(s) 21, [0153] an accumulation phase A comprising accumulating activated sludge flocs and/or coagulated substances on the interior surface of the tubular elements 21 by inducing a pressure difference to generate a flow of sludge, towards and through fluid penetrable support structure 20 until a layer of flocs has been established on the interior surface of the support structure 20 [0154] a compression phase B comprising increasing the pressure difference to a level being sufficient to compress the layer of accumulated flocs on the support structure 20 into a filtration cake 10,
characterized by, [0155] the filtration cake being provided from activated sludge flocs and/or coagulated substances formed in a biological treatment device 2 arranged upstream or downstream of the support structure 20.

[0156] Preferably, the pressure difference during the accumulation phase (A) is below 1 bar, such as below 0.5 bar, or even lower than 0.1 bar, and the pressure difference during the compression phase B is above the pressure difference of the accumulation phase A and below 2 bar, such as below 1 bar, or even below 0.3 bar. The pressure difference during the accumulation phase A is either constant over time or increased over time.

[0157] In some preferred embodiments, the pressure difference during the accumulation phase A and/or the compression phase B is/are provided by a hydrostatic pressure difference, e.g. provided by arranging an outlet of the filtering device 1 at lower level than an upper surface of the sludge, by pressurising the sludge, and/or providing a suction at the outlet.

[0158] After having been in an operation mode C for a period, the filtration cake 10 is renewed by removing the filtration cake, and the accumulation phase A and compression phase B are carried out again.

[0159] The sludge fed into the interior of the tubular elements 21 may advantageously be provided by separating the sludge formed in the biological treatment device 2 by use of a separator 3 into an effluent and activated sludge having a higher dry matter content than the effluent. Solids of the activated sludge is the solids to be deposited on the tubular elements 21.

[0160] The system disclosed above may be used in the following manner during filtration of wastewater. Initially, a filtration cake 10 is provided. Once the filtration cake 10 is provided, filtering the wastewater through the filtration cake 10 may be commenced and the filtered wastewater is subjected to biological treatment in the biological treatment device 2. When the filtration cake is fouled by organics and/or nutrient to an extent where e.g. the pressure difference across the filtration cake 10 reaches a level no longer being feasible, the filtration cake 10 is removed.

[0161] It is noted that the biological processing in biological treatment device 2, although not receiving any filtrate during the cake renewal process, continues to treat the material contained in the treatment device 2. In addition, a number of filtering devices 1 (or support structures 20) will typically and preferably be applied in parallel and some of the filtering devices 1 (or support structures 20) are continuing filtering while others have their cake renewed. Further, and depending on how the filtration cake renewal process is carried out, a flow of liquid may be present from the filtration device 1 and to the biological treatment device 2.

[0162] In embodiments including a digester, the removed filtration cake 10 may advantageously be fed to a digester 8. In addition, the method may further comprise separating from the content in the digester 8: [0163] reject water 13 and feeding is to the biological treatment device 2, [0164] waste sludge 11, [0165] biogas 12.

[0166] In the embodiment including the separator 3, the wastewater treatment may further comprise separating the sludge formed in the biological treatment device 2, by use of the separator 3, into at least two fractions, an effluent 6 and a discharge 7 (the effluent has a lower content of solids than the discharge). The discharge 7 of the separator 3 is typically fed into the biological treatment device 2 during filtration or into the support structure 20 for providing of a filtration cake 10.

[0167] The wastewater treatment method may also comprise the step of dividing the wastewater into two streams (when screening is applied, the division takes typically place downstream of the screening) and feeding one stream to the filtering device 1 and feeding the other stream into the biological treatment device 2.

[0168] Reference is made to FIG. 8A which shows a first embodiment of removing a filtration cake 10 from the support structure 20 formed as a tubular element 21. As shown in FIG. 8A the process resides inter alia in that the tubular element 21 is arranged vertically with an upper end defined as the upper extremity of the tubular element 21 and a lower end defined as a lower extremity of the tubular element 21. The method of removing a filtration cake 10 may preferably comprise the steps of [0169] introducing gas bubbles, such as air bubbles, into the tubular element 21 at a lower end thereof, and [0170] arresting the introduced gas bubbles inside the tubular element by closing the upper end of the tubular element(s) (21)
until a slug of gas 24 has formed occupying the entire void 28 inside the tubular element 21.

[0171] As disclosed in FIG. 8A, the gas bubbles (which advantageously may be atmospheric air) rises upwardly inside the tubular element 21 and during their passage upwardly releases filter cake matter from the inside of the tubular elements 21. The upwardly going motion of both the air bubbles and the fluid will tear off the filtration cake 10 and the tearing off is, typically, increased by the pockets 29 present in the inner layer 22 which generates turbulence assisting in the tearing off. During this, the upper end of the tubular element 21 is closed so that air bubbles are collected as a slug of gas (an air pocket) at the upper end. Thus, As the gas bubbles are arrested inside the tubular element 21 by the closure of the upper end of the tubular element 21, a slug of gas (air) 24 will form at the upper end, which slug of gas 24 will gradually expand downwardly towards the bottom of the tubular element 21 forcing released and free floating filtration cake matter out of the lower end of the tubular element 21.

[0172] In a preferred embodiment, the gas bubbles are arrested by closing the inlet 15 of the filtering device 1 (see e.g. FIG. 1 or 3) for receiving liquid to be filtered, e.g. by using a valve.

[0173] The amount of air to be introduced during the process outlined in FIG. 8A where the slug of gas 24 forces released and free floating filtration cake matter out of the lower end of the tubular element 21 is found to be in the order of the internal volume of the tubular element 21, that is a volume of Pi/4*D.sup.2*L (see FIG. 2 for D and L). However, in situations where gas (air) escapes through the inner and outer layers 22, 23 of the tubular elements a surplus of gas should be introduced for making up the escaped amount. Preferred flow rates applicable for introducing air (gas) is in the region of 0.1-0.4 m.sup.3/h, such as 0.2-0.3 m.sup.3/h. However, other flow rates are applicable. It is noted that the flow rates are giver per tubular element 21 and in embodiments where more than one tubular element 21 is used, the amount is scalable by multiplication with the number of tubular elements.

[0174] The efficiency of filtration cake removal may be enhanced by preventing fluid flow through the fluid penetrable support structure 20. Such prevention may advantageously be provided by establishing a zero pressure gradient between the interior and outside of the support structure 20.

[0175] During the cake removal, the outer layer 23 of the support structure 20 (which may be referred to as the clean side) is kept primed typically by assuring that liquid is present in the outer layer 23 of the tubular element 21 while only the connection to the inside of the tubular element 21 at the bottom is open—this way the water from the clean side i.e. in cavity 27, does not penetrate into the interior of the tubular element 21 (assisted by surface tension of the liquid in out layer 23) and re-suspended solids (filtrate cake material) are pushed out by an size-increasing slug of gas (air) (see FIG. 8A) acting like a gas piston.

[0176] A further enhancement of the filtration cake removal has the further effect of preparing the tubular element 21 for having a filtration cake provided comprising subsequently to the formation of a slug of gas 24 occupying substantially the entire void 28 in the tubular element 21: [0177] establish a flow of sludge inside the tubular element 21 along its longitudinal axis from bottom to top of the tubular element 21, while [0178] injecting gas, preferably atmospheric air, in a ratio to allow formation of portions of sludge 25 neighbouring by slugs of gas (24). [0179] enabling back-flow of filtrate into the inside of the tubular element 21 (in the direction from outside through layers 23 and 22 to the void 28 and through 22).

[0180] The injection of gas, in a ratio to allow formation of portions of slugs is preferably carried out by injecting gas (at the bottom of the tubular element 21) in a pulsed manner, that is alternatingly injecting gas and not injecting gas. Preferred flow rates applicable for injecting gas (air) is in the region of 0.1-0.4 m.sup.3/h, such as 0.2-0.3 m.sup.3/h. Also in this case, the flow rates are giver per tubular element 21 and in embodiments where more than one tubular element 21 is used, the amount is scalable by multiplication with the number of tubular elements. Preferred pulse rates are between 0.5 and 5 Hz such as between 1 and 3 Hz. By a pulse rate of e.g. 2 Hz is meant that for a period of e.g. 0.5 Hz is preferably meant that for a period of 1 second length, gas is introduced followed by a period of 1 second length where no gas is injected. As another example, gas is introduced for 0.4 s and switched off for 1.6 s. In another example, the rate is 1 Hz, and gas is introduced for 0.2 s and switched off for 0.8 s. However, other flow rates and pulse rates are applicable.

[0181] It is noted that the flow of sludge inside the tubular element 21 may comprise a tangential velocity component so that the flow is spiralling upwardly.

[0182] This is disclosed schematically in FIG. 8B where FIG. 8Bi shows an initial feeding of sludge into the tubular element 21 from below. FIG. 8bii shows a subsequent step of introducing air in a manner so as to form air slugs. FIG. 8Biii shows the process at some time instant later than what is shown in FIG. 8Bii. Finally FIG. 8Biv shows that the interior of the tubular element 21 is occupied by portions of sludge 25 with neighbouring slugs of gas (air) 24.

[0183] The result of this is that the interior of the tubular element 21 is occupied (except from the space taken-up by the slugs of gas 24) by sludge which can be used as depositing material for building the filtration cake 10 on the inside of the tubular element 21 in the subsequent cake formation phase. Prior to the next cake formation phase the air flow is stopped while sludge still being recirculated, which fills the entire void with sludge.

[0184] In FIG. 9 a tubular element 21 is partly pictured as a photograph showing the end of the tubular element 21. From this figure, it is clearly seen that the inner layer 22 is may be formed by a coarser mesh or pockets 29 having a larger cross sectional area than the outer layer. Thus, the filtration cake 10 provided on the inside of the support structure 20 extend into the interior of the support structure 20, preferably only into pockets 29 formed in the inner layer 22.

[0185] FIG. 10 shows a water treatment system according to preferred embodiments of the present invention. The description of FIG. 4 also applies to FIG. 10. However, the system in FIG. 10 illustrates additional sources of material for forming the filtration cake. In some embodiments, the pre-filtering device has a primary sludge inlet 33 for receiving primary sludge, for instance from a sedimentation tank 4 as shown in FIG. 10. Preferably, the flow of primary sludge into the pre-filtering device is controllable. Primary sludge is generated in primary clarification—a settling tank (or other means, e.g. band filter) processing raw wastewater and generating ‘Primary-treated wastewater’ and ‘Primary sludge’. Digester sludge is the product of digesting surplus sludge and primary sludge, essentially the leftover solids generated by the digester.

[0186] In some embodiments, digester sludge can flow from the digester 8 to the pre-filtering device. Preferably, the flow of digester sludge into the pre-filtering device is controllable.

[0187] Such embodiments make it possible to create the filtration cake with a blend of any of the three sludge sources: surplus (activated) sludge, primary sludge and digester sludge. This way, functional cakes with much less surplus (activated) sludge can be created, meaning that the supply of cake material becomes much less dependent on the amount of organics available to the aerobic biological process.

[0188] Although the present invention has been described in connection with the specified embodiments, it should not be construed as being in any way limited to the presented examples. The scope of the present invention is set out by the accompanying claim set. In the context of the claims, the terms “comprising” or “comprises” do not exclude other possible elements or steps. Also, the mentioning of references such as “a” or “an” etc. should not be construed as excluding a plurality. The use of reference signs in the claims with respect to elements indicated in the figures shall also not be construed as limiting the scope of the invention. Furthermore, individual features mentioned in different claims, may possibly be advantageously combined, and the mentioning of these features in different claims does not exclude that a combination of features is not possible and advantageous.

LIST OF REFERENCES USED

[0189] 1 filtering device

[0190] 2 biological treatment device

[0191] 3 separator

[0192] 4 sedimentation tank

[0193] 6 effluent

[0194] 7 discharge

[0195] 8 digester

[0196] 9 outlet (filtrate) from filtering device

[0197] 10 filtration cake

[0198] 11 waste sludge

[0199] 12 biogas

[0200] 13 reject water

[0201] 14 fluid dividing device

[0202] 15 inlet to filtering device

[0203] 16 residue outlet from filtering device

[0204] 17 casing

[0205] 20 (fluid penetrable) support structure

[0206] 21 tubular element

[0207] 22 an inner layer

[0208] 23 an outer layer

[0209] 24 slug of gas (air)

[0210] 25 portion of sludge

[0211] 26 dividing wall

[0212] 27 cavity in filtering device

[0213] 28 internal void in tubular element

[0214] 29 pocket

[0215] 30 nozzle

[0216] 31 manifold

[0217] 32 opening

[0218] 33 primary sludge inlet

[0219] D Internal diameter of tubular element 21

[0220] L Length of tubular element 21