Electrical Plug-Type Connector Part

Abstract

An electrical plug-type connector part includes a contact carrier, a protective housing, and a clamping bracket. The contact carrier has chambers for receiving contact elements connected to electrical connection lines. The protective housing is engaged over the contact carrier and has passage openings receiving the electrical connection lines. The clamping bracket is attachable to the protective housing and has elastic spring arms corresponding to the passage openings in the protective housing. When the clamping bracket is attached to the protective housing the spring arms extend into the passage openings and resiliently press the electrical connection lines received in the passage openings against an inner wall of the protective housing for the clamping bracket to thereby fix the electrical connection lines to the protective housing in a clamping manner.

Claims

1. An electrical plug-type connector part comprising: a contact carrier having chambers for receiving contact elements connected to electrical connection lines; a protective housing engaged over the contact carrier and having passage openings receiving the electrical connection lines; and a clamping bracket attachable to the protective housing and having integrally formed elastic spring arms corresponding to the passage openings in the protective housing, wherein when the clamping bracket is attached to the protective housing the spring arms extend into the passage openings and resiliently press the electrical connection lines received in the passage openings against an inner wall of the protective housing for the clamping bracket to thereby fix the electrical connection lines to the protective housing in a clamping manner.

2. The electrical plug-type connector part of claim 1 wherein: the clamping bracket is lockable to the protective housing.

3. The electrical plug-type connector part of claim 2 wherein: the clamping bracket is positionable on the protective housing in a pre-locking position and an end locking position.

4. The electrical plug-type connector part of claim 3 wherein: in the pre-locking position the spring arms are positioned such that the spring arms do not extend into the passage openings.

5. The electrical plug-type connector part of claim 3 wherein: in the end locking position the spring arms extend into the passage openings.

6. The electrical plug-type connector part of claim 1 wherein: the clamping bracket has a bracket strip having a pair of detent hooks integrally formed on respective end sections of the bracket strip.

7. The electrical plug-type connector part of claim 6 wherein: the spring arms are integrally formed on the bracket strip, each spring arm forms a first section and a second section which extend perpendicularly with respect to one another and merge into one another in a rounded manner, the first section and the second section are aligned perpendicularly with respect to a longitudinal axis of the bracket strip.

8. The electrical plug-type connector part of claim 7 wherein: each spring arm has a hollow cavity facing a corresponding electrical connection line to resiliently press the electrical connection line.

9. The electrical plug-type connector part of claim 8 wherein: each spring arm further includes a pair of shoulder edges, wherein the hollow cavity of a spring arm is between the shoulder edges of the spring arm.

10. The electrical plug-type connector part of claim 1 further comprising: a secondary latch configured to snap onto an outer side of the contact carrier to fix the contact elements in the contact carrier.

11. The electrical plug-type connector part of claim 1 wherein: the electrical plug-in connector part is for use in a motor vehicle.

12. The electrical plug-type connector part of claim 1 wherein: the electrical connection lines have at least two different cross-sectional widths.

13. A connector comprising: a contact carrier having chambers receiving contact elements connected to electrical connection lines; a housing engaged over the contact carrier and having passages receiving the electrical connection lines; and a clamp attachable to the housing in a pre-locking position and an end locking position, the clamp having elastic spring arms corresponding to the passages in the housing, wherein when the clamp is attached to the housing in the pre-locking position the spring arms are out of the passages, wherein when the clamp is attached to the housing in the end locking position the spring arms extend into the passages and resiliently press the electrical connection lines received in the passages against an inner wall of the housing so that the clamp fixes the electrical connection lines to the housing in a clamping manner.

14. The connector of claim 13 wherein: the clamp has a bracket strip having the spring arms.

15. The connector of claim 14 wherein: the bracket strip further includes hooks on respective ends of the bracket strip, the hooks configured for attaching the clamp to the housing.

16. The connector of claim 14 wherein: each spring arm includes a first section and a second section which extend perpendicularly with respect to one another and merge into one another in a rounded manner and which are aligned perpendicularly with respect to a longitudinal axis of the bracket strip.

17. The connector of claim 14 wherein: each spring arm has a hollow cavity which faces a corresponding electrical connection line for the spring arm to resiliently press the electrical connection lines passages against the inner wall of the housing.

18. The connector of claim 17 wherein: each spring arm further includes a pair of shoulder edges, wherein the hollow cavity of a spring arm is between the shoulder edges of the spring arm.

19. The connector of claim 13 further comprising: a secondary latch attachable to an outer side of the contact carrier to fix the contact elements in the contact carrier.

20. The connector of claim 13 wherein: the electrical connection lines have at least two different cross-sectional widths.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] An exemplary embodiment of an electrical plug-type connector part in accordance with the present invention is illustrated in the drawings and explained in greater detail below. The drawings include the following:

[0019] FIG. 1 illustrates an electrical plug-type connector part in accordance with an embodiment of the present invention;

[0020] FIG. 2 illustrates an exploded view of the connector part;

[0021] FIG. 3 illustrates a perspective view of a clamping bracket of the connector part;

[0022] FIG. 4 illustrates a sectional view of the clamping bracket;

[0023] FIG. 5 illustrates a sectional view of the connector part; and

[0024] FIG. 6 illustrates a view of the connector part with attached electrical connection lines.

DETAILED DESCRIPTION

[0025] Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.

[0026] Referring now to FIGS. 1 and 2, a perspective and an exploded view of an electrical plug-type (plug-in) connector part in accordance with an embodiment of the present invention are shown, respectively. Plug-type contact elements (not shown) are connected to electrical connection lines. Push-on sleeves or plug pins may be provided as the contact elements. As such, the connector part may form either a female plug socket or a male plug.

[0027] The connector part has a contact carrier 1 and a protective housing 4. An annular seal 16 is situated between contact carrier 1 and protective housing 4. Seal 16 rests on a circumferential shoulder 17 on contact carrier 1. Seal 16 encloses the periphery of contact carrier 1. Seal 16 seals the power-side portion of the connector part with respect to an attachable mating connector part (not shown) in a moisture-tight manner. The coupling of the mutually connectable connector parts is secured by a housing lock. The housing lock as part of the connector part includes a housing latch 15 integrally formed or fastened on protective housing 4.

[0028] Contact carrier 1 includes receiving chambers 2. Receiving chambers 2 are configured to respectively receive contact elements. The contact elements, which may be or art to be connected to respective electrical connection lines extending through passage openings 5 of protective housing 4, insert into respective ones of receiving chambers 2.

[0029] A secondary latch 19 is used for fastening contact elements received in receiving chambers 2. Secondary latch 19 is lockable to the outer wall of contact carrier 1. Secondary latch 19 includes locking pins 20 integrally formed thereon. While secondary latch 19 is attached to contact carrier 1, locking pins 20 respectively engage with openings 18 on the contact carrier and mechanically lock the contact elements resting in receiving chambers 2 of the contact carrier.

[0030] Contact carrier 1 forms multiple, e.g., four, receiving chambers 2 for multiple, e.g., four, contact elements. Connection lines 3 (shown FIG. 6) connected to the contact elements are led out from the connector part through passage openings 5 on protective housing 4.

[0031] The connector part further includes a clamping bracket 6. Clamping bracket 6 latches or snaps onto protective housing 4. While clamping bracket 6 is attached onto protective housing 4, the clamping bracket secures connection lines 3 that are connected to the contact elements resting in receiving chambers 2 of contact carrier 1.

[0032] For securing connection lines 3, clamping bracket 6 has integrally formed spring arms 7. Spring arms 7 respectively correspond to passage openings 5 of protective housing 4. Spring arms 7 resiliently press connection lines 3 led through passage openings 5 against an inner wall 14 of protective housing 4.

[0033] FIGS. 3 and 4 further illustrate clamping bracket 6 and its spring arms 7. FIG. 3 illustrates clamping bracket 6 as an individual part. Clamping bracket 6 is formed in one piece. Clamping bracket 6 has a straight or slightly arched bracket strip (i.e., guide bar) 8. A pair of detent hooks (i.e., latching hooks) 9 are integrally formed on respective ends of bracket strip 8. Four spring arms 7 are integrally formed in one piece on the top side of bracket strip 8.

[0034] FIG. 4 illustrates a sectional view of one of spring arms 7. As shown in FIG. 4, spring arm 7 includes a first section 21 and a second section 22. First section 21 is integrally formed perpendicularly on bracket strip 8. First section 21 merges into second section 22. Second section 22 is oriented approximately at a right angle with respect to first section 21. Both sections 21 and 22 are oriented perpendicularly with respect to a longitudinal axis 23 of bracket strip 8. The course of longitudinal axis 23 is indicated by a dashed line in FIG. 3. As also shown in FIGS. 3 and 4, the convex upper sides of spring arms 7 each have elevated shoulder-like side edges 13. The surfaces of spring arms 7 between side edges 13 in each case form a hollow cavity (i.e., a hollow flute) 12.

[0035] FIG. 5 illustrates the latching connection between clamping bracket 6 and protective housing 4. A section which is guided perpendicularly with respect to the longitudinal direction of the connector part is illustrated. The section extends at approximately the level of longitudinal axis 23 of bracket strip 8 illustrated in FIGS. 3 and 4.

[0036] As shown in FIG. 5, the two detent hooks 9 of clamping bracket 6 are latched or engaged behind first detent projections (i.e., first latching projections) 10 on protective housing 4. Clamping bracket 6 is thus situated on protective housing 4 in a pre-locking position. In this pre-locking position, spring arms 7 of clamping bracket 6 are not yet engaged with (i.e., do not yet extend into) passage openings 5 in protective housing 4. In the pre-locking position, it is thus possible to equip the connector part with contact elements manually or in a completely automated manner. This can be done by inserting the contact elements, together with connection lines 3 connected to the contact elements, into passage openings 5 in protective housing 4 and pushing them into receiving chambers 2 of contact carrier 1.

[0037] When all provided contact elements are inserted into receiving chambers 2 of contact carrier 1 they are thus fastened to the contact carrier in the receiving chambers due to the locking attachment of secondary latch 19 to the outer wall of the contact carrier. Connection lines 3 led out from passage openings 5 in protective housing 4 are subsequently fixed to the protective housing by applying pressure to the outer side of bracket strip 8 of clamping bracket 6. Consequently, clamping bracket 6 goes from its pre-locking position into its end locking position, in which the detent hooks 9 are engaged behind second detent projections (i.e., second latching projections) 11 on protective housing 4. For assisting with the locking to protective housing 4, an elastically attached detent cam 24 (shown in FIG. 2) may be provided. Detent cam 24 additionally fixes clamping bracket 6 in the end locking position from behind.

[0038] The assembled state illustrated in FIG. 6 of the connector part is thus established. In the illustrated end locking position, clamping bracket 6 is drawn closely against protective housing 4. Consequently, spring arms 7 of clamping bracket 6 engage with passage openings 5 of protective housing 4 and rest against connection lines 3. Connection lines 3 are thus pressed against inner wall 14 of protective housing 4 due to the spring force of spring arms 7 and are thus fastened in passage openings 5 in a force-fit manner.

[0039] The sides of spring arms 7 of clamping bracket 6 facing connection lines 3 each form a hollow cavity 12. Connection lines 3 are thus enclosed in sections in an arch shape by the rounded inner walls 14 of protective housing 4 and spring arms 7 and are thus held with precise positioning in passage openings 5 of the protective housing.

[0040] FIG. 6 shows four connection lines 3 having different cross-sectional widths. Connection lines 3 are fixed in respective passage openings 5 of protective housing 4. Connection lines 3 having larger cross-sectional widths deflect spring arms 7 more strongly toward bracket strip 8 than connection lines 3 having smaller cross-sectional widths. This results in the advantageous, desired effect that connection lines 3 having the larger cross-section, and thus being heavier, are fixed by spring arms 7 with a greater restoring spring force than the more lightweight connection lines 3 having a smaller cross-section. Spring arms 7 thus fit well to different cross-sectional widths of different connection lines 3 and at the same time generate a retaining force that is adequate in each case for each connection line.

LIST OF REFERENCE NUMERALS

[0041] 1 contact carrier

[0042] 2 receiving chamber(s) of the contact carrier

[0043] 3 electrical connection line(s)

[0044] 4 protective housing

[0045] 5 passage opening(s) of the protective housing

[0046] 6 clamping bracket

[0047] 7 spring arm(s) of the clamping bracket

[0048] 8 bracket strip of the clamping bracket

[0049] 9 detent hooks of the bracket strip of the clamping bracket

[0050] 10 first detent projections on the protective housing

[0051] 11 second detent projections on the protective housing

[0052] 12 hollow cavity of a spring arm

[0053] 13 side edges of the spring arms

[0054] 14 inner wall of the protective housing

[0055] 15 housing latch

[0056] 16 seal

[0057] 17 shoulder on the contact carrier

[0058] 18 openings of the contact carrier

[0059] 19 secondary latch

[0060] 20 locking pins

[0061] 21 first section of the spring arm

[0062] 22 second section of the spring arm

[0063] 23 longitudinal axis of the bracket strip of the clamping bracket

[0064] 24 detent cam

[0065] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the present invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the present invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the present invention.