RADIAL TURBINE WITH VTG GUIDE GRID
20230193812 · 2023-06-22
Inventors
Cpc classification
F01D17/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A radial turbine for a charging device with a turbine casing, a turbine wheel, a VTG guide grid, and a plurality of spacing elements. The spacing elements are arranged on the vane bearing ring and define an axial distance of the vane bearing ring from the turbine casing or from a counter-element arranged in the turbine casing. At least one spacing element is arranged adjacent to a guide vane and is configured such that a minimum distance between the at least one spacing element and the associated adjacent guide vane is achieved in a specific operating position of the guide vane in which the minimum distance is formed by a difference between an axial distance and an inflow distance.
Claims
1. A radial turbine (110) for a charging device, (100) comprising: a turbine casing (112) defining a supply channel (113) and an outlet channel (115), a turbine wheel (114) which is arranged in the turbine casing (112) between the supply channel (113) and the outlet channel (115), a VTG guide grid (1) with a vane bearing ring (30) and a plurality of guide vanes (40) which are mounted rotatably in the vane bearing ring (30) along a respective vane axis (42a) and each have a vane length (48) between a leading edge (44) and a trailing edge (46), and a plurality of spacing elements (10) which are arranged on the vane bearing ring (30) and distributed in the circumferential direction (6) such that they define an axial distance (36) of the vane bearing ring (30) from the turbine casing (112) or from a counter-element (38) arranged in the turbine casing (112), wherein at least one spacing element (10) of the plurality of spacing elements (10) is arranged adjacent to a guide vane (40) of the plurality of guide vanes (40) and is configured such that the minimum distance (16) between the at least one spacing element (10) and the associated adjacent guide vane (40) is achieved in a specific operating position of the guide vane (40) in which the minimum distance (16) is formed by a difference between: an axial distance (41) which corresponds to the distance of the vane axis (42a) from the spacing element (10), and an inflow distance (45) which corresponds to the distance of the vane axis (42a) from the leading edge (44), and wherein distances from the at least one spacing element (10) to all guide vanes (40) other than the associated adjacent guide vane (40) in each operating position of the guide vanes (40) are greater than the minimum distance (16).
2. (canceled)
3. The radial turbine (110) as claimed in claim 1, wherein the associated adjacent guide vane (40) in the specific operating position for achieving the minimum distance (16) is oriented with the leading edge (44) in the direction of the spacing element (10).
4. The radial turbine (110) as claimed in claim 1, wherein the VTG guide grid (1) is configured such that a ratio V.sub.1 of the minimum distance (16) to the vane length (48) lies in a range from 0.01 to 0.1.
5. The radial turbine (110) as claimed in claim 1, wherein the spacing elements (10) each comprise an engagement portion (12) and a spacing portion (14).
6. The radial turbine (110) as claimed in claim 5, wherein the spacing elements (10) are configured for arrangement via the engagement portion (12) in one of the vane bearing ring (30) or turbine casing (112).
7. The radial turbine (110) as claimed in claim 6, wherein the spacing portion (14) is arranged in contact with the contact face of the other of the vane bearing ring (30) or the turbine casing (112) and wherein the contact face is wear-resistant.
8. The radial turbine (110) as claimed in claim 5, wherein spacing elements (10) each comprise a support portion (13) with a support diameter (13a) which is axially arranged between the engagement portion (12) and the spacing portion (14), at least one of: the support diameter (13a) is greater than an engagement diameter (12a) of the engagement portion (12) and greater than a spacing diameter (14a) of the spacing portion (14), and the spacing diameter (14a) is greater than the engagement diameter (12a).
9. The radial turbine (110) as claimed in claim 5, wherein a spacing diameter (14a) of the spacing portion (14) is greater than an engagement diameter (12a) of the engagement portion (12).
10. The radial turbine (110) as claimed in claim 8, wherein the spacing elements (10) are configured such that a ratio V.sub.2 of the engagement diameter (12a) to the spacing diameter (14a) lies in a range from 0.5 to 1.0.
11. The radial turbine (110) as claimed in claim 1, wherein a ratio V.sub.3 of the plurality of guide vanes (40) to the plurality of spacing elements (10) lies in a range from 1.1 to 3.0.
12. The radial turbine (110) as claimed in claim 1, wherein the guide vanes (40) can be adjusted between a first position which corresponds to a maximally opened position of the VTG guide grid (1), and a second position which corresponds to a minimally opened position of the VTG guide grid (1), and wherein the respective center axes (11) of the spacing elements (10) are arranged radially inside an envelope circle diameter D.sub.Smax which is formed by positions of the leading edges (44) in the maximally opened position of the VTG guide grid.
13. The radial turbine (110) as claimed in claim 12, wherein the center axes (11) of the spacing elements (10) are arranged on an envelope circle with a center axis diameter D.sub.P, wherein a ratio V.sub.4 of the center axis diameter D.sub.P to the envelope circle diameter D.sub.Smax lies in a range from 0.8 to 1.0.
14. The radial turbine (110) as claimed in claim 1, wherein each spacing element (10) of the plurality of spacing elements (10) is arranged relative to a respective guide vane (40) of the plurality of guide vanes (40) and configured according to one or more of the features claimed in claim 1.
15. A charging device (100) for an internal combustion engine or a fuel cell, comprising: a bearing housing (130), a shaft (140) which is rotatably mounted in the bearing housing (130), a compressor (120) with a compressor wheel (124), a radial turbine (110) as claimed in claim 1, wherein the turbine wheel (114) and the compressor wheel (124) are arranged rotationally fixedly at opposite ends on the shaft (140).
16. The radial turbine (110) as claimed in claim 1, wherein the VTG guide grid (1) is configured such that a ratio V.sub.1 of the minimum distance (16) to the vane length (48) lies in a range from 0.02 to 0.05.
17. The radial turbine (110) as claimed in claim 1, wherein the VTG guide grid (1) is configured such that a ratio V.sub.1 of the minimum distance (16) to the vane length (48) lies in a range from 0.025 to 0.040.
18. The radial turbine (110) as claimed in claim 5, wherein the spacing elements (10) are configured for press-fit arrangement via the engagement portion (12) in one of the vane bearing ring (30) or turbine casing (112) in a counter-element (38) arranged in the turbine casing (112).
19. The radial turbine (110) as claimed in claim 5 , wherein the spacing portion (14) is arranged in contact with a contact face of the counter-element (38) arranged in the turbine casing (112), and wherein the contact face is wear-resistant.
20. The radial turbine (110) as claimed in claim 1, wherein a ratio V.sub.3 of the plurality of guide vanes (40) to the plurality of spacing elements (10) lies in a range from 1.5 to 2.5.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039] In the context of this application, the terms “axial” and “axial direction” relate to a rotational axis of the radial turbine 110 or turbine wheel 114 and/or VTG guide grid 1 or vane bearing ring 30. With reference to the Figures (see e.g.
[0040]
[0041] The radial turbine 110 comprises a turbine casing 112, a turbine wheel 114 and a VTG guide grid 1. The VTG guide grid 1 is illustrated merely schematically in
[0042] The compressor 120 comprises a compressor housing 122 and a compressor wheel 124 mounted rotatably therein. The charging device 100 furthermore comprises a shaft 140 which is rotatably mounted in the bearing housing 130. The turbine wheel 114 and the compressor wheel 124 are arranged rotationally fixedly at opposite ends on the shaft 140. The housings 112, 130 and 122 are arranged along a rotational axis R of the shaft 140.
[0043] In principle, the charging device 100 may be used for an internal combustion engine or a fuel cell, and/or be designed or dimensioned accordingly.
[0044] In the embodiment of
[0045] The turbine casing 112 is shown partially in cross-section in
[0046] In order to control the movement or position of the guide vanes 40, an actuating device 60 may be provided which may itself be configured in any manner, e.g. electronically or pneumatically, to name just two examples. In the example of
[0047] In this respect,
[0048] With reference to
[0049] As evident in particular from
[0050] In this respect,
[0051] As evident in particular from
[0052] Although in this application, sometimes the phrase “at least one spacing element 10” is used, it should be clear to the person skilled in the art that the features explained in the entire description may be applied in principle partially or completely to one spacing element 10, several spacing elements 10 or all spacing elements 10.
[0053] The “associated adjacent guide vane 40” (or “associated guide vane 40”) for a spacing element 10 may mean the guide vane 40 which, on reaching the operating position in which the minimum distance 16 exists (the “specific operating position”), points with its leading edge 44 towards the spacing element 10 with which the guide vane 40 is described as being associated. This means that a direction from the vane axis 42a to the spacing element 10 substantially corresponds to a direction from the vane axis 42a to the leading edge 44. The minimum distance 16 thus exists between the leading edge 44 and the spacing element 10. In other words, the minimum distance 16 exists when the leading edge 44 lies substantially on the straight line which constitutes a direct path from the vane axis 42a to the associated spacing element 10. In the example of
[0054] The term “axial distance 41” may be understood as the shortest distance of the vane axis 42a from the (associated) spacing element 10. The minimum distance 16 means the distance which, in operation of the VTG guide grid 1, can occur as a minimum between a spacing element 10 and a guide vane 40. As evident from
[0055] In the examples shown in
[0056] As clearly evident in
[0057] By inserting the spacing elements 10 in only one element (vane bearing ring 30 or turbine casing 112 or counter-element 38), simple assembly can be achieved. Also, a simple support or contact of the spacing elements on the opposite element (turbine casing 112 or counter-element 38 or vane bearing ring 30) is possible.
[0058] In the examples illustrated (see for example
[0059] The spacing elements may be made from a metallic material, e.g. steel, in particular high-temperature steel. Other materials may be used which are resistant to high temperatures and able to transmit axial preload forces.
[0060] As further evident from
[0061] The spacing diameter 14a is greater than the engagement diameter 12a (see
[0062] As an alternative to the round cross-sectional form described here, one, several or all spacing elements 10 may also be configured as blades. Alternatively or additionally, spacing elements 10 may comprise oval cross-sectional forms and/or ones deviating from a perfect circle. Preferably, the spacing elements 10 comprising a round cross-sectional form. In principle, the spacing elements 10 may be cylindrical. Cylindrical may include shapes which have a changing diameter in the axial direction 2.
[0063] In the example of
[0064] As shown in particular in
[0065] The VTG guide grid 1 is here configured such that a ratio V.sub.4 of the center axis diameter D.sub.P to the envelope circle diameter D.sub.Smax lies in a range from 0.8 to 1.0, preferably in a range from 0.9 to 1.0, and particularly preferably in a range from 0.95 to 1.0. These advantageous embodiments lead to a more compact structure with simultaneously as little fluidic influencing as possible. In further preferred embodiments, the ratio V.sub.4 may lie in a range from 0.8 to >1.0, in a range from 0.9 to >1.0, or in a range from 0.95 to >1.0. In other words, the center axis diameter D.sub.P is smaller than the envelope circle diameter D.sub.Smax. The envelope circle with the envelope circle diameter D.sub.Smax is concentric with the envelope circle with center axis diameter D.sub.P. In particular in combination with the above-defined ratio V.sub.1, these embodiments allow ratios which are optimized fluidically and with respect to installation space, and hence also cost and production.
[0066] As evident from
[0067] Although the present invention has been described above and is defined in the appended patent claims, it should be understood that the invention may alternatively also be defined according to the following embodiments:
[0068] 1. A radial turbine (110) for a charging device, (100) comprising: [0069] a turbine casing (112) defining a supply channel (113) and an outlet channel (115), [0070] a turbine wheel (114) which is arranged in the turbine casing (112) between the supply channel (113) and the outlet channel (115), [0071] a VTG guide grid (1) with a vane bearing ring (30) and a plurality of guide vanes (40) which are mounted rotatably in the vane bearing ring (30) along a respective vane axis (42a) and each have a vane length (48) between a leading edge (44) and a trailing edge (46), [0072] a plurality of spacing elements (10) which are arranged on the vane bearing ring (30) and distributed in the circumferential direction (6) such that they define an axial distance (36) of the vane bearing ring (30) from the turbine casing (112) or from a counter-element (38) arranged in the turbine casing (112), wherein [0073] at least one spacing element (10) of the plurality of spacing elements (10) is arranged adjacent to a guide vane (40) of the plurality of guide vanes (40) and is configured such that [0074] a minimum distance (16) between the at least one spacing element (10) and the associated adjacent guide vane (40) is achieved in a specific operating position of the guide vane (40) in which the minimum distance (16) is formed by a difference between: [0075] ◯ an axial distance (41) which corresponds to the distance of the vane axis (42a) from the spacing element (10), and [0076] ◯ an inflow distance (45) which corresponds to the distance of the vane axis (42a) from the leading edge (44).
[0077] 2. The radial turbine (110) according to embodiment 1, wherein distances from the at least one spacing element (10) to all guide vanes (40) other than the associated adjacent guide vane (40) in each operating position of the guide vanes (40) are greater than the minimum distance (16).
[0078] 3. The radial turbine (110) according to any of the preceding embodiments, wherein the associated adjacent guide vane (40) in the specific operating position for achieving the minimum distance (16) is oriented with the leading edge (44) in the direction of the spacing element (10).
[0079] 4. The radial turbine (110) according to any of the preceding embodiments, wherein the axial distance (41) is greater than the inflow distance (45).
[0080] 5. The radial turbine (110) according to any of the preceding embodiments, wherein the minimum distance (16) exists between the leading edge (44) and the spacing element (10).
[0081] 6. The radial turbine (110) according to any of the preceding embodiments, wherein the VTG guide grid (1) is configured such that a ratio V .sub.1 of the minimum distance (16) to the vane length (48) lies in a range from 0.01 to 0.1, preferably in a range from 0.02 to 0.05, and particularly preferably in a range from 0.025 to 0.040.
[0082] 7. The radial turbine (110) according to any of the preceding embodiments, wherein the spacing elements (10) are configured so as to be substantially cylindrical.
[0083] 8. The radial turbine (110) according to any of the preceding embodiments, wherein the spacing elements (10) each comprise an engagement portion (12) and a spacing portion (14).
[0084] 9. The radial turbine (110) according to embodiment 8, wherein the spacing elements (10) are configured for arrangement, in particular press-fit, via the engagement portion (12) in one of the vane bearing ring (30) or turbine casing (112), in particular in a counter-element (38) arranged in the turbine casing (112).
[0085] 10. The radial turbine (110) according to embodiment 9, wherein the spacing portion (14) is arranged in contact with the contact face of the other of the vane bearing ring (30) or the turbine casing (112), in particular a counter-element (38) arranged in the turbine casing (112).
[0086] 11. The radial turbine (110) according to embodiment 10, wherein the contact face is designed to be wear-resistant.
[0087] 12. The radial turbine (110) according to any of embodiments 8 to 11, wherein the spacing elements (10) each comprise a support portion (13) with a support diameter (13a) which is axially arranged between the engagement portion (12) and the spacing portion (14), and optionally
[0088] wherein the support diameter (13a) is greater than an engagement diameter (12a) of the engagement portion (12) and greater than a spacing diameter (14a) of the spacing portion (14).
[0089] 13. The radial turbine (110) according to embodiment 12, wherein the spacing diameter (14a) is greater than the engagement diameter (12a).
[0090] 14. The radial turbine (110) according to any of embodiments 8 to 11, wherein a spacing diameter (14a) of the spacing portion (14) is greater than an engagement diameter (12a) of the engagement portion (12).
[0091] 15. The radial turbine (110) according to any of embodiments 12 to 14, wherein the spacing elements (10) are configured such that a ratio V .sub.2 of the engagement diameter (12a) to the spacing diameter (14a) lies in a range from 0.5 to 1.0, preferably in a range from 0.6 to 0.95, and particularly preferably in a range from 0.7 to 0.9.
[0092] 16. The radial turbine (110) according to any of the preceding embodiments, wherein the plurality of guide vanes (40) is greater than the plurality of spacing elements (10).
[0093] 17. The radial turbine (110) according to any of the preceding embodiments, wherein a ratio V .sub.3 of the plurality of guide vanes (40) to the plurality of spacing elements (10) lies in a range from 1.1 to 3.0, preferably in a range from 1.5 to 2.5, and particularly preferably in a range from 1.75 to 2.25.
[0094] 18. The radial turbine (110) according to any of the preceding embodiments, wherein the plurality of spacing elements (10) comprises at least three spacing elements (10).
[0095] 19. The radial turbine (110) according to any of the preceding embodiments, wherein the plurality of spacing elements (10) comprises a number between one and twenty, in particular between two and fifteen, preferably between three and ten.
[0096] 20. The radial turbine (110) according to any of the preceding embodiments, furthermore comprising a spring (32), in particular a cup spring, which is designed and arranged to preload the VTG guide grid (1) in the axial direction in the turbine casing (112), wherein the spacing elements (10) are configured to transfer the preload force from the vane bearing ring (30) to the turbine casing (112) or to a counter-element (38) arranged in the turbine casing (112).
[0097] 21. The radial turbine (110) according to any of the preceding embodiments, wherein the guide vanes (40) each comprise a vane shaft (42) and a vane lever (43), wherein the vane levers (43) are operatively coupled to an adjustment ring (20) of the VTG guide grid (1), wherein the guide vanes (40) are rotatably mounted in the vane bearing ring (30) via the vane shafts (42) and distributed in the circumferential direction (6).
[0098] 22. The radial turbine (110) according to any of the preceding embodiments, wherein the guide vanes (40) can be adjusted between a first position, which corresponds to a maximally opened position of the VTG guide grid (1), and a second position which corresponds to a minimally opened position of the VTG guide grid (1).
[0099] 23. The radial turbine (110) according to embodiment 22, wherein the respective center axes (11) of the spacing elements (10) are arranged radially inside an envelope circle diameter D.sub.Smax which is formed by positions of the leading edges (44) in the maximally opened position of the VTG guide grid.
[0100] 24. The radial turbine (110) according to embodiment 23, wherein the center axes (11) of the spacing elements (10) are arranged on an envelope circle with a center axis diameter D.sub.P, wherein a ratio V.sub.4 of the center axis diameter D.sub.P to the envelope circle diameter D.sub.Smax lies in a range from 0.8 to 1.0, preferably in a range from 0.9 to 1.0, and particularly preferably in a range from 0.95 to 1.0.
[0101] 25. The radial turbine (110) according to any of the preceding embodiments, wherein the counter-element (38) is configured as an annular element, in particular as a cover disc.
[0102] 26. The radial turbine (110) according to any of the preceding embodiments, wherein the VTG guide grid (1) is arranged axially outside the turbine wheel (114).
[0103] 27. The radial turbine (110) according to any of the preceding embodiments, wherein each spacing element (10) of the plurality of spacing elements (10) is arranged adjacent to a respective guide vane (40) of the plurality of guide vanes (40), and configured such that: [0104] a minimum distance (16) between the at least one spacing element (10) and the associated adjacent guide vane (40) is achieved in a specific operating position of the guide vane (40) in which the minimum distance (16) is formed by a difference between: [0105] o an axial distance (41) which corresponds to the distance of the vane axis (42a) from the spacing element (10), and [0106] o an inflow distance (45) which corresponds to the distance of the vane axis (42a) from the leading edge (44).
[0107] 28. The radial turbine (110) according to any of the preceding embodiments, wherein each spacing element (10) of the plurality of spacing elements (10) is arranged adjacent to a respective guide vane (40) of the plurality of guide vanes (40) and configured according to the features of any of the preceding embodiments.
[0108] 29. A charging device (100) for an internal combustion engine or a fuel cell, comprising: [0109] a bearing housing (130), [0110] a shaft (140) which is rotatably mounted in the bearing housing (130), [0111] a compressor (120) with a compressor wheel (124), [0112] a radial turbine (110) according to any of the preceding embodiments, wherein the turbine [0113] wheel (114) and the compressor wheel (124) are arranged rotationally fixedly at opposite ends on the shaft (140).
[0114] 30. The charging device (100) according to embodiment 29, furthermore comprising an electric motor.
[0115] 31. The charging device (100) according to embodiment 30, wherein the electric motor is configured to drive the shaft (140) in rotation.
[0116] 32. The charging device (100) according to any of embodiments 29 to 31 insofar as dependent on embodiment 20, wherein the spring (32) is clamped between the bearing housing (130) and the vane bearing ring (30).
TABLE-US-00001 List of Reference Signs R Rotational axis Dp Center axis diameter D.sub.Smax Envelope circle diameter V1 Ratio of 16 and 48 V2 Ratio of 12a and 14a V3 Ratio of number of guide vanes to number of spacing elements V4 Ratio of D.sub.P and D.sub.Smax 1 VTG guide grid 2 Axial direction 4 Radial direction 6 Circumferential direction 10 Spacing element 11 Center axis 12 Engagement portion 12a Engagement diameter 13 Support portion 13a Support diameter 14 Spacing portion 14a Spacing diameter 16 Minimum distance 20 Adjustment ring 24 Engagement opening 30 Vane bearing ring 32 Cup spring 36 Axial distance 38 Counter-element 40 Guide vanes 41 Axial distance 41a Distance circle 42 Vane shaft 42a Vane axis 43 Vane lever 44 Leading edge 45 Inflow distance 45a Leading edge circle 46 Trailing edge 47 Outflow distance 48 Vane length 60 Actuating device 100 Charging device 110 Radial turbine 112 Turbine casing 113 Supply channel 114 Turbine wheel 115 Outlet channel 120 Compressor 122 Compressor housing 124 Compressor wheel 130 Bearing housing 140 Shaft