HIGH-CAPACITY FLUID PUMP
20170356456 · 2017-12-14
Assignee
Inventors
Cpc classification
F16H57/0436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/448
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0417
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0495
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0404
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0471
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A high-capacity fluid pump comprising a dedicated lubrication system in fluid communication with the pump's drive assembly to reduce wear of internal components within the gearbox, as well as a drive shaft-supported impeller and outboard head to reduce deflection. Moreover, the blades of the outboard head are preferably shaped to decrease the inlet's cross section and stabilize incoming fluid, thereby reducing cavitation, pre-rotation, and turbulent flow at the pump inlet and increasing the overall velocity of incoming fluid.
Claims
1. A high-capacity water pump comprising: a. a drive assembly comprising a drive shaft operatively coupled to a gearbox., wherein the gearbox comprises a plurality of gears; b. a fluid pump assembly operatively coupled to the drive assembly, the fluid pump assembly comprising: a volute, an outboard head attached to the volute, and an impeller positioned within the volute and coupled to the drive shaft; c. a lubrication system in fluid communication with the gearbox, the lubrication system comprising: an oil pump; a plurality of gearbox inlet nozzles each positioned proximate to one of the plurality of gears; and a plurality of hoses connecting the oil pump to the plurality of gearbox inlet nozzles.
2. The pump of claim 1, wherein the lubrication system further comprises a splitter, the splitter operatively connecting the oil pump to the plurality of hoses.
3. The pump of claim 2, wherein the lubrication system further comprises a cooler, the cooler operatively connecting the oil pump to the splitter.
4. The pump of claim 1, wherein the outboard head comprises an annular inlet subdivided into a plurality of apertures by a plurality of fixed blades extending from a central nose, the central nose comprising a cavity.
5. The pump of claim 4, wherein a distal end of the drive shaft extends into the cavity of the central nose, and wherein the drive assembly further comprises a sacrificial bushing mounted to the distal end of the drive shaft.
6. A pump comprising: a. a drive assembly comprising a drive shaft operatively coupled to a gearbox, wherein the gearbox comprises one or more gears; b. a lubrication system in fluid communication with the drive assembly, wherein the lubrication system comprises a lubricant pump; and c. a fluid pump assembly comprising a head with an inlet, wherein the head further comprises at least one blade extending from a central nose and dividing the inlet into at least two apertures, and wherein a distal end of the drive shaft extends into a cavity formed in the central nose.
7. (canceled)
8. The pump of claim 6, wherein the lubrication system further comprises one or more gearbox inlet nozzles positioned proximate to the one or more gears.
9. The pump of claim 8, wherein the lubrication system further comprises one or more hoses connecting the lubricant pump to the one or more gearbox inlet nozzles.
10. The pump of claim 6, wherein the drive assembly further comprises a sacrificial bushing mounted to the distal end of the drive shaft.
11. A pump comprising: a. a drive assembly comprising a drive shaft; b. a lubrication system in fluid communication with the drive assembly, wherein the lubrication system comprises a lubricant pump; and c. a fluid pump assembly comprising a head with an inlet, wherein the head comprises: i. at least one blade dividing the inlet into at least two apertures, and; ii. a cavity shaped to house a rotatable sacrificial bushing, wherein the drive shaft is attached to the sacrificial bushing.
12. (canceled)
13. (canceled)
14. (canceled)
15. The pump of claim 11, wherein the at least one blade has a length in a direction orthogonal to a plane of the inlet for reducing pre-rotation of fluid around a central axis of the inlet.
16. The pump of claim 11, wherein the fluid pump assembly further comprises an impeller positioned on the drive shaft between a biasing member and a support member, and wherein the impeller is positioned on the drive shaft such that the biasing member is at least partially compressed.
17. (canceled)
18. (canceled)
19. (canceled)
20. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, and which, together with the detailed description below, are incorporated in and form part of the specification, serve to illustrate further various embodiments and to explain various principles and advantages in accordance with the present invention:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DESCRIPTION OF REFERENCE NUMERALS
[0036] 100 . . . high-capacity pump
[0037] 150 . . . motor
[0038] 160 . . . tank
[0039] 200 . . . drive assembly
[0040] 205 . . . gearbox
[0041] 210 . . . pressure release valve
[0042] 220 . . . front input drive
[0043] 221 . . . input drive housing
[0044] 222 . . . input drive gear
[0045] 223 . . . input drive cap
[0046] 230 . . . transmission assembly
[0047] 232 . . . transmission shifter
[0048] 234 . . . transmission shaft
[0049] 240 . . . accessory drive
[0050] 241 . . . accessory drive cap
[0051] 242 . . . accessory drive gear
[0052] 250 . . . upper output drive
[0053] 251 . . . upper output drive cap
[0054] 252 . . . upper output gear
[0055] 253 . . . upper output bearing assembly
[0056] 254 . . . drive shaft
[0057] 254a . . . threaded portion of drive shaft 254
[0058] 255 . . . nut
[0059] 260 . . . idler gear
[0060] 270 . . . lower output drive
[0061] 300 . . . lubrication system
[0062] 302 . . . gearbox inlet port
[0063] 303 . . . gearbox outlet port
[0064] 304 . . . hose
[0065] 310 . . . lubricant pump
[0066] 312 . . . lubricant pump inlet hose
[0067] 314 . . . lubricant pump outlet hose
[0068] 316 . . . lubricant collection container
[0069] 318 . . . lubricant filter
[0070] 320 . . . directional port
[0071] 330 . . . splitter
[0072] 332 . . . pressure sensor
[0073] 333 . . . pressure sensor line
[0074] 334 . . . pressure gauge
[0075] 340 . . . cooler
[0076] 342 . . . cooler inlet hose
[0077] 344 . . . cooler outlet hose
[0078] 346 . . . cooler inlet port
[0079] 348 . . . cooler outlet port
[0080] 400 . . . fluid pump assembly
[0081] 410 . . . inboard head
[0082] 420 . . . impeller
[0083] 430 . . . volute
[0084] 432 . . . pump outlet
[0085] 433 . . . aperture for cooler outlet hose 344
[0086] 440 . . . outboard head
[0087] 442 . . . central support member
[0088] 443 . . . first side (curved), nose
[0089] 444 . . . sacrificial bushing
[0090] 445 . . . blade
[0091] 446 . . . first side (curved)
[0092] 447 . . . second side (flat)
[0093] 448 . . . aperture for fluid entering volute 430
[0094] 450 . . . O-ring
[0095] 452 . . . gasket
[0096] 454 . . . wear ring
[0097] 456 . . . biasing member
[0098] 457 . . . seal
DESCRIPTION
[0099] A high-capacity fluid pump featuring a dedicated lubrication system and stabilized fluid pump assembly components is described herein. The description which follows, and the embodiments described therein, is provided, by way of illustration of examples of particular embodiments of principles and aspects of the present invention. These examples are provided for the purposes of explanation and not of limitationof those principles of the invention. In the description that follows, like parts are marked throughout the specification and the drawings with the same respective reference numerals. As used herein, the term “about” or “approximately” applies to all numeric values, whether or not explicitly indicated. These terms generally refer to a range of numbers that one of skill in the art would consider equivalent to the recited values (i.e., having the same function or result). In many instances these temis may include numbers that are rounded to the nearest significant figure. Relational terms such as first and second, top and bottom, right and left, and the like may be used solely to distinguish one component or feature from another component or feature without necessarily requiring or implying any actual such relationship or order between such components and features.
[0100] A high-capacity pump 100 designed according to this disclosure may benefit from reduced wear and increased efficiency. Pump 100 may comprise a drive assembly 200, lubrication system 300, and fluid pump assembly 400.
[0101] A dedicated lubrication system 300 can help reduce wear in a drive assembly 200. Lubrication system 300 preferably pumps lubricant directly on or proximate to gears, bearings, and other moving parts within drive assembly 200. If lubrication system 300 comprises a lubrication collection container 316, such as an oil pan, splash lubrication can operate in parallel with the lubrication system 300 and acts as a backup. Optimal lubrication can reduce wear and promote uniformity of wear across components while increasing their useful life. A lubrication system 300 comprising a cooler 340 can further reduce wear-inducing temperatures and prevent lubricant degradation.
[0102] Wear may be further reduced within an adequately supported and stabilized fluid pump assembly 400. As shown in
[0103] Increased efficiency may be achieved by increasing laminar flows of fluid across the inlet of fluid pump assembly 400. In one embodiment, the outboard head 440 comprises one or more blades 445 that prevent pre-rotation of fluid entering the inlet. In some forms, central support member 442 comprises a nose member 443 that is curved and to which blades 445 are connected. Blades 445 may also have a curved side 446 facing fluid entering the inlet, reducing drag.
[0104] Turning to the figures,
[0105] The split drive configured drive assembly 200 is shown in an exploded view in
[0106] The drive assembly 200 may also comprise a gearbox 205. The gearbox 205 is preferably sealed such that a pressure within gearbox 205 may be greater than atmospheric pressure. The gearbox 205 may comprise pressure release valve 210, accessory drive cap 241, and upper output drive cap 251.
[0107] One form of a lubrication system 300, shown in
[0108] Another form of a high-capacity pump 100, shown in
[0109] The drive assembly 200 comprises a gearbox 205, an input drive 220, a gear 260, and an output drive 250. The size of gear 260 is a function of the horsepower of the motor and the operational requirements of the fluid pump assembly 400. The gearbox comprises an input drive housing 221, an input drive cap 223, and an output drive cap 251.
[0110] As shown in
[0111] If an oil pump 310 is located outside gearbox 205 as shown in
[0112] For example, as shown in
[0113] Forms of the fluid pump assembly 400 are shown in 1-2, 5-6, 7A-D and 8 and are suitable for both split drive, direct drive, and other configurations. As shown in
[0114] One way to couple a drive assembly 200 to a fluid pump assembly 400 is through the attachment of upper output bearing assembly 253 to inboard head 410. Mechanical seal 457 preferably forms a fluid impermeable seal between fluid pump assembly 400 and drive assembly 200, preventing water or other fluid from entering drive assembly 200 and preventing lubricant from entering fluid pump assembly 400. Seal 457 is a wear component that should be replaced from time to time.
[0115] Gaskets 452 and O-rings 450 seal attachments between the volute 430 and inboard head 410 and outboard head 440. Wear rings 454 are positioned between the impeller 420 and inboard head 410 and outboard head 440. Wear rings 454 are wear components that should be replaced from time to time.
[0116] Drive shaft 254 rotates impeller 420. Drive shaft 254 comprises a non-threaded portion (which may comprise a notch to engage impeller 420) and a threaded portion (254a). A biasing member 456, such as a spring, may be positioned on the non-threaded portion proximate to inboard head 410. Nut 255 may engage threaded portion 254a of drive shaft 254 proximate to outboard head 440. Impeller 420 may be positioned between and abut biasing member 456 and nut 255, such that tightening nut 255 loads biasing member 456 and stabilizes impeller 420. Nut 255 may be a jack nut and is preferably formed from a material that is softer than the material composing the impeller 420; for example, if impeller 420 is steel, nut 255 may be brass.
[0117] As shown in
[0118] On the second side of outboard head 440, as shown in
[0119] Sacrificial bushing 444 supports outboard head 440 and prevents deflection of the fluid pump assembly 400. Sacrificial bushing 444 rotates with drive shaft 254 and a thin film of fluid separates it from central support member 442. Sacrificial bushing 444 is preferably formed from a material that is softer than the material composing the central support member 442; for example, if central support member 442 is steel, sacrificial bushing 444 may be brass.
[0120] Blades 445 prevent pre-rotation of fluid entering the inlet of outboard head 440 and promote laminar flow across the inlet and into the impeller 420. Blades 445 preferably have a length equal to or less than the length of outboard head 440 (measured along its central axis).
[0121] Various founs of the invention may have various flow paths for fluids moving through or within the high-capacity pump 100, including fluid moving through fluid pump assembly 400, lubricant moving within drive assembly 200 and lubrication system 300, and/or coolant moving through cooler 340.
[0122] One method of moving fluid through a high-capacity pump 100 comprises rotating an impeller 420. Impeller 420 creates low pressure at an inlet of fluid pump assembly 400 (within head 440), causing fluid to move from a tank 160 through the inlet and into impeller 420. Impeller 420 accelerates the fluid by applying a centrifugal force on the fluid within a volute 430. Fluid exits at high speed and pressure at pump outlet 432 (within volute 430).
[0123] One method of moving lubricant within drive assembly 200 comprises pumping lubricant from an oil pan 316. In one embodiment, see
[0124] One method of moving coolant, such as water or other suitable fluid, through a lubrication system 300 comprises pumping coolant and lubricant across a heat exchanger within a cooler 340. In one embodiment, see
PROPHETIC EXAMPLE 1
[0125] In a split drive configuration (see
PROPHETIC EXAMPLE 2
[0126] In a direct drive configuration (see
PROPHETIC EXAMPLE 3
[0127] In either or both of the foregoing examples, lubrication system 300 may also comprise cooler 340 to maintain operating lubrication temperatures below about 180° F.
[0128] Many components described in this disclosure may be optional, regardless of whether they are identified as such. For illustrative purposes, however, some components may be optional or unnecessary depending on the application for which the pump 100 will be used.
[0129] For example, unlike the drive assembly 200 of
[0130] Likewise, some lubrication systems 300 may not comprise a splitter 330 (see
[0131] While specific embodiments have been described above, many alternative embodiments may be suitable in view of the objects of the foregoing disclosure.
[0132] Although the pump 100 lends itself to large-scale industrial firefighting applications, it could also be used in a municipal setting.
[0133] In alternative embodiments, each drive component with a single aperture for a gearbox inlet port 302 may have plural apertures for plural ports 302. Alternatively, a drive component having plural apertures for plural ports 302 may only have one at that location on the gearbox 205; in which case, the single gearbox inlet port 302 preferably has a wide spraying nozzle to maximize distribution of lubricant within gearbox 205.
[0134] Numerous modifications, substitutions, and omissions may be made to the order of flow within a lubrication system 300. For example, filter 318 may be located outside gearbox 205;
[0135] Under appropriate conditions, all or part of the lubrication systems 300 of either of the illustrative high-capacity pumps 100 shown may be substituted for the other. For example, the lubrication system 300 of
[0136] Cooler 340 may circulate a fluid other than water, such as radiator fluid, refrigerant, or other suitable fluid.
[0137] Any container suitable for holding oil or other lubricant may serve as an oil pan or lubrication collection pan or container, including a portion of the gearbox 205 itself.
[0138] Blades 445 may have two flat sides, two curved sides, or some blades may have curved or flat sides while others may or may not.
[0139] Finally, many fluid pumps (including high, regular, and smaller capacity pumps) may be retrofitted with all or part of lubrication system 300, and/or with all or some of the components supporting and stabilizing the fluid pump assembly 400, and/or an inlet with one or more blades 445. One of ordinary skill with the benefit of this disclosure would know what modifications, if any, would be necessary to retrofit such existing or future developed systems.
[0140] The foregoing description of the embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form(s) disclosed, and many modifications and other embodiments of the invention set forth in this disclosure will be appreciated by one skilled in the art having the benefit of this disclosure. The embodiments were chosen and described in order to explain the principles of the invention and its practical application to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. The embodiments shown in the drawings and described above are exemplary of numerous embodiments that may be made within the scope of the appended claims. It is contemplated that numerous other configurations may be used, and the material of each component may be selected from numerous materials other than those specifically disclosed.
[0141] It will be appreciated that in the development of a product or method embodying the invention, the developer must make numerous implementation-specific decisions to achieve the developer's specific goals, such as compliance with manufacturing and business-related constraints, that will vary from one implementation to another. Moreover, it will be appreciated that such a development effort may be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0142] This disclosure does not contain a glossary. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. Words and phrases should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art and case law. For example, an embodiment comprising a singular element does not disclaim plural embodiments; i.e., the indefinite articles “a” and “an” carry either a singular or plural meaning and a later reference to the same element reflects the same potential plurality. A structural element that is embodied by a single component or unitary structure may be composed of multiple components. Ordinal designations (first, second, third, etc.) merely serve as a shorthand reference for different components and do not denote any sequential, spatial, or positional relationship between them. Words of approximation such as “about,” “approximately,” or “substantially” refer to a condition or measurement that, when so modified, is understood to not necessarily be absolute or perfect but would be considered close enough by those of ordinary skill in the art to warrant designating the condition as being present or the measurement being satisfied. For example, a numerical value or measurement that is modified by a word of approximation, such as “about” or “approximately,” may vary from the stated value by 1, 2, 3, 4, 5, 6, 7, 10, 12, and up to 15%.
[0143] It is intended that the scope of the invention be defined only by the following claims, as amended, and their equivalents.