Lifting Devices and Methods
20230192448 · 2023-06-22
Assignee
Inventors
- Michael S. Sekulich (Raleigh, NC, US)
- Jeffrey M. PILLIS (Apex, NC, US)
- Diana K. Jarosiewicz (Cary, NC, US)
- Trevor C. Nienke (Willow Spring, NC, US)
- Henry L. Furr (Willow Spring, NC, US)
- Mark A. Rominger (Raleigh, NC, US)
Cpc classification
B66C1/66
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A lift coupling system includes a lifting base attachable to an object. The lifting base includes a housing. Lift pins move between a retracted state within the housing and an extended state wherein a portion of each of the lift pins extend outwardly from the housing. An actuator moves the lift pins between the retracted and extended state. A lift collar includes a lift collar body configured to fit about the housing. The lift collar contacts and couples the lift pins to the lift collar when positioned about the housing and the lift pins are in the extended state and decouple therefrom when the lift pins are in the retracted state. At least one lift tab may be arranged on the lift collar body configured to enable lifting of the lifting base and the object thereby when the lift collar is coupled to the lifting base.
Claims
1. A lift coupling system for enabling an object to be lifted, comprising: a lifting base configured to be attached to the object, the lifting base comprising: a housing; a plurality of lift pins that are configured to move between a retracted state within the housing of the lifting base, and an extended state wherein a portion of each of the plurality of lift pins are extended outwardly from the housing; an actuator configured to move the plurality of lift pins between the retracted state and the extended state; and a lift collar comprising: a lift collar body shaped and sized to fit about the housing of the lifting base; wherein the lift collar is configured to contact the plurality of lift pins when the lift collar is positioned about the housing and when the plurality of lift pins are extended outwardly to the extended state to couple the lift collar to the lifting base and configured to decouple from the lifting base when the plurality of lift pins are retracted into the housing to the retracted state.
2. The lift coupling system of claim 1 wherein an outer surface of the housing and an inner surface of the lift collar body are both circular.
3. The lift coupling system of claim 1 comprising four, spaced-apart lift pins.
4. The lift coupling system of claim 1, further comprising: a rod rotatably disposed in the housing; a plurality of pin links pivotally attached to the rod; wherein each pin link is pivotally attached to a respective one of the plurality of pins; and wherein the actuator is configured to rotate the rod an amount so as to move the plurality of pins between the retracted state and the extended state.
5. The lift coupling system of claim 4 wherein the actuator is a linear actuator that is pneumatically, hydraulically, or electrically actuated.
6. The lift coupling system of claim 1, comprising a plurality of spaced-apart lift tabs arranged on the lift collar body and configured to enable lifting of the lifting base and the object thereby when the lift collar is coupled to the lifting base.
7. The lift coupling system of claim 4, further comprising: a remote control configured to receive manual inputs and responsively generate control signals for actuating the actuator; and a communication module configured to receive the control signals and responsively send commands to the actuator to move the plurality of lift pins between the retracted and the extended state.
8. The lift coupling system of claim 7, wherein the commands include one or both of signals and power.
9. The lift coupling system of claim 7, further comprising: a rod flange formed about the rod; a stop block attached to the rod flange; a first sensor positioned to contact the stop block when the plurality of lift pins are in the extended state; and a second sensor positioned to contact the stop block when the plurality of lift pins are in the retracted state.
10. The lift coupling system of claim 9 wherein the first sensor, when contacted by the stop block, transmits a signal to the communication module indicative of the extended state, whereupon the communication module causes the actuator to stop the lift coupling system in the extended state, and the second sensor, when contacted by the stop block, transmits a signal to the communication module indicative of the retracted state, whereupon the communication module causes the actuator to stop the lift coupling system in the retracted state.
11. The lift coupling system of claim 1 wherein the actuator moves the plurality of lift pins to a fully extended state intermediate of the extended state and the retracted state, wherein when in the fully extended state the plurality of pins are extended a distance greater than when in the extended state.
12. The lift coupling system of claim 11 wherein the lift collar includes a safety ring that is configured to receive the plurality of lift pins therewithin when in the extended state but is sized to block movement of the plurality of lift pins from the extended state through the fully extended state and to the retracted state when the lift collar is coupled to the lifting base.
13. The lift coupling system of claim 1, further comprising a plurality of sleeves attached to the housing, wherein the plurality of sleeves each define a side opening through the housing, and wherein each of the plurality of sleeves is configured to slidingly receive one of the plurality of lift pins.
14. A system for enabling an object to be lifted, comprising: an object; a single point lifting structure attached to the object; and a lift coupling system, comprising: a lifting base attached to the lifting structure, the lifting base comprising: a housing; a plurality of lift pins that are configured to move between a retracted state within the housing of the lifting base, and an extended state wherein a portion of each of the plurality of lift pins are extended outwardly from the housing; an actuator configured to move the plurality of lift pins between the retracted state and the extended state; and a lift collar comprising: a lift collar body shaped and sized to fit about the housing of the lifting base; wherein the lift collar is configured to contact the plurality of lift pins when the lift collar is positioned about the housing and when the lift pins are in the extended state to couple the lift collar to the lifting base and configured to decouple from the lifting base when the lift pins are in the retracted state
15. The system of claim 14 wherein the lift coupling system comprises: a rod rotatably disposed in the housing; a plurality of pin links pivotally attached to the rod; wherein each pin link is pivotally attached to a respective one of the plurality of pins; and wherein the actuator is configured to rotate the rod an amount so as to move the plurality of pins between the retracted state and the extended state.
16. The system of claim 15 wherein the actuator is a linear actuator that is pneumatically, hydraulically, or electrically actuated.
17. The system of claim 14 comprising a plurality of spaced-apart lift tabs arranged on the lift collar body and configured to enable lifting of the lifting base and the object thereby when the lift collar is coupled to the lifting base.
18. A method of operating a lift coupling system, comprising: lowering a lift collar onto a lifting base, the lifting base attached to an object; positioning the lift collar below a plurality of lift pins of the lifting base; moving the plurality of lift pins from a retracted state to an extended state in which the plurality of lift pins are extended from the lifting base; and engaging the lift collar with the plurality of lift pins to lift the object.
19. The method of claim 18, wherein the plurality of lift pins are moved by an actuator which is configured to be controlled remotely.
20. The method of claim 19, wherein the lift coupling system includes a rotatable rod; and a plurality of pin links pivotally attached to the rod; wherein each pin link is pivotally attached to a respective one of the plurality of pins; wherein the actuator is configured to rotate the rod an amount so as to move the plurality of pins between the retracted state and the extended state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0024] Now referring to the drawings, wherein like elements refer to like reference numbers, there is illustrated in
[0025] Referring to the figure, the work machine 1 includes a machine frame 2 supported by wheels 3. Although wheels 3 are shown, other support and movement devices may be arranged on the machine 1, such as tracks. A cab 4 may be mounted on the frame 2 configured to accommodate an operator of the work machine 1. The cab 4 may include a door 6 to allow the operator to enter and exit the cab 4, and a window or openings 8 to permit the operator to view a work site in which the work machine 1 is operated. The cab 4 typically includes a roof 20 to enclose the top of the cab.
[0026] The work machine 1 may further include a tool 9 connected to the machine frame 2 by one or more booms 10. As an example, the tool 9 may be a bucket or blade configured to move or load materials such as asphalt, demolition debris, snow, feed, gravel, logs, and raw minerals, recycled rock, or sand. Also shown is a single point lift structure 12 which may be formed as a structure separate from the cab 4 or in other embodiments may be formed by the cab 4 itself.
[0027] The lift structure 12 is attached to the frame 2 of the work machine 1. The lift structure 12 may be attached to both sides of the frame below the operator cabin 4 and is shaped to extend in such a manner so as to avoid blocking the window 8 and the door 6 of the cab 4. This allows an operator to enter and exit the cab 4 via the door 6 and see through the window 8. Further, by being attached to the frame 2 of the work machine 1, the lift structure 12 is able to fully support the weight of the work machine 1 when the work machine 1 is lifted. It will be understood that the material and configuration of the lift structure 12 will enable safe lifting of the machine 1. It will also be understood that the lift structure 12 may be any shape and size to permit attachment thereto of a lift coupling system 22, which will be described hereinbelow, and permit a hoist or the like to safely lift, move, and lower the machine 1 into any suitable work site. The lift structure 12 is also configured to take into account the weight distribution of the machine 1.
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[0029] In embodiments, the lifting base/mounting/locking assembly 24 is attached to span 28 of the lift structure 12. The lifting base/mounting/locking assembly 24 may be attached to the lift structure 12 by fasteners 30, such as bolts and nuts, or any suitable fastening mechanism or method. The lifting structure 12 is shown with an optional structural plate 34 positioned and fastened between the lifting structure and the lifting base/mounting/locking assembly 24 to reinforce the connection therebetween and distribute the load when the machine 1 is lifted. Also shown is a communication module 32, which may be located somewhere on the lift structure 12 as shown or any suitable location on or near the machine such that the communication module may send signals and/or power to the lifting base/mounting/locking assembly 24. The communication module 32 includes a receiver or a transceiver and is configured also to send signals and/or electrical power to elements of the lifting base. The communication module 32 is also in communication with a remote control 56, which an operator may use to send commands or control signals via manual inputs to transition the lift coupling system 22 between engagement and disengagement to permit lifting of the machine 1 and subsequent operation.
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[0032] A housing 54 extends upwardly (as seen in the figures) from the base plate 50 and forms an enclosure that contains a mechanism (
[0033] The lift collar 26 has a plurality of vertical lift tabs 60 arranged about the exterior of the body 58. In an embodiment, there are four lift tabs 60 arranged equally about the circumference of the body 58. Each of the lift tabs 60 may have a tab opening 62 configured to receive and permit attachment of a lift hook or lift cable (not shown) of a crane or hoist (not shown). Other configurations of structural means of attaching the collar 26 to a hoisting mechanism, like a crane, are contemplated.
[0034] The housing 54 is closed on an end opposite the base plate 50 by a lid 56. The lid 56 forms a platform for other elements to be attached to the lifting base/mounting/locking assembly 24 and discourages foreign material from entering the interior of the lifting base.
[0035] Attached to the lid 56 is a guide element 68. The guide element 68 may be a cone-shaped or like structure with the narrow end oriented away from the lid 56 formed as a single piece construction. The guide element 68 may be two or more structures forming a narrow, pointed terminal end 71, with the structures broadening in the direction of the lid 56 with a transverse width at the lid about that of the housing 54. The guide element 68 therefore guides and centers the lift collar 26 onto the housing 54 when the lift collar is lowered by a crane or the like over the lifting base/mounting/locking assembly 24, which eases the coupling of the collar on the housing and reduces or avoids the need to manually direct the collar into position.
[0036] The guide element 68 protects a status indicator 66 located on the lid and is configured to permit an operator to determine the status of the lift coupling system 22 from a remote location. The status indicator 66 may be configured to provide a visual indication of the status, an auditory indication of the status, or a combination of both visual and auditory indications. The status indicator 66 extends upwardly from the lid 56 into the center of the guide element 68 and includes a light or visual indicator of the status of the lift coupling system 22. The status indicator 66 may produce a light, which may be intermittent or constant, that indicates that the lift coupling system 22 is in a state where lifting can safely commence. The light may be produced when the lift collar 26 is in position upon the lifting base/mounting/locking assembly 24 and the lifting base is fully engaged with the collar, as will be explained in detail hereinbelow. The status indicator 66 may produce a first sound when the lift coupling system 22 is in a state when lifting can safely commence and a second sound or no sound when the lift coupling system is not in a state when lifting can commence.
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[0039] In one embodiment, the lift collar 26 includes an annular lift ring 86 positioned at an upper end of the body 58 to form a horizontal engagement surface radially outside of the inner diameter of the lift collar 26 that the lift pins 70 engage when the collar is being lifted as the lift pins are extended as shown in
[0040] To illustrate the intermediate state,
[0041] The extension of the pins 70 in
[0042] Referring to at least
[0043] The pins 70 are each positioned within a corresponding sleeve 82 which are attached to the housing 54 at the side openings 72. The sleeves 82 are each configured to receive one of the lift pins 70 such that each lift pin can slidingly reciprocate within its sleeve. Each of the sleeves 82 may be braced with a plurality of struts 84 positioned around each of the sleeves and attached to the sleeve and housing 54.
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[0046] It should be noted that for clarity in
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INDUSTRIAL APPLICABILITY
[0050] The industrial applicability of the system described herein will be readily appreciated from the forgoing discussion. The foregoing discussion is applicable to machines that are lifted into a work site.
[0051] One example of industrial applicability according to the disclosure, in operation, illustrates a method of lifting a machine as shown in
[0052] When an operator observes that the collar 26 is properly positioned around the housing 54 of the lifting base/mounting/locking assembly 24 (see step 112) and is positioned such that the channel 89 is below the lift pins 70 (step 114), the operator, by engaging the remote control 56, may wirelessly activate the actuator 36 via an input, which actuator extends and rotates the rod 46. Rotation of the rod 46 rotates the link flange 74 in a clockwise direction as shown in
[0053] While the lift coupling system is in the engaged state with lift pins 70 extended, the collar 26 in place, and the crane fully burdened by the weight of the machine, there is a normal force applied by the collar 26 to the pins 70 which combines with material roughness to form the resistive force of friction, which has the effect of preventing the pins from easily slipping back and forth across the collar on the lift ring 86. The actuator 36, which is configured to extend/retract the pins 70, is configured with many times lower force than the force that which would be necessary to generate the force required to overcome this generated amount of friction. Accordingly, the pins 70 cannot be inadvertently retracted while the machine is being lifted. In one embodiment, movement of the pins 70 relative to the collar 26 is prevented when a weight of about 1000 kg is lifted via the lift coupling system.
[0054] The handheld remote is paired with the radio receiver mounted to the machine to give distant operators remote control of the extending/retracting of the lift pins on the device. The remote itself may have protection against accidental activation in the form of a button sequence, and/or simultaneous button press, and/or timed press/hold of button(s), and against actuating in conflict with other nearby frequencies.
[0055] Once the collar 26 has been couple to the lifting base/mounting/locking assembly 24 and the machine 1 has been lifted and moved to the work site, the steps above can be performed in reverse order to decouple the collar (steps 120-126). Once decoupled, the collar 26 may be lifted out of the work site so as to prevent interference with operation of the machine 1.
[0056] It will be appreciated that the foregoing description provides examples of the disclosed system and technique. However, it is contemplated that other implementations of the disclosure may differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. All language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for those features, but not to exclude such from the scope of the disclosure entirely unless otherwise indicated.
[0057] Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
[0058] Unless explicitly excluded, the use of the singular to describe a component, structure, or operation does not exclude the use of plural such components, structures, or operations or their equivalents. The use of the terms “a” and “an” and “the” and “at least one” or the term “one or more,” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term “at least one” followed by a list of one or more items (for example, “at least one of A and B” or one or more of A and B″) is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B; A, A and B; A, B and B), unless otherwise indicated herein or clearly contradicted by context. Similarly, as used herein, the word “or” refers to any possible permutation of a set of items. For example, the phrase “A, B, or C” refers to at least one of A, B, C, or any combination thereof, such as any of: A; B; C; A and B; A and C; B and C; A, B, and C; or multiple of any item such as A and A; B, B, and C; A, A, B, C, and C; etc.
[0059] Accordingly, this disclosure includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the disclosure unless otherwise indicated herein or otherwise clearly contradicted by context.