VENTILATION SYSTEM FOR IMPROVING INDOOR AIR QUALITY, HVAC SYSTEM COMPRISING THE SAME AND PROCESS THEREOF
20170356670 · 2017-12-14
Assignee
Inventors
Cpc classification
Y02B30/56
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24F12/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/77
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention provides a ventilation system for improving air quality of an indoor space. The system includes sensors for measuring PM2.5 particle level P, CO.sub.2 level C, and TVOC level T in the indoor space. A control circuit is configured to receive P, C and T values and generate an output signal Vout according to a specific algorithm, which in turn controls speed-variable EC motors that drive ventilating fans. The invention exhibits numerous technical merits such as lower energy consumption, programmable operation, high efficiency, and lower noise, among others.
Claims
1. A ventilation system for improving air quality of an indoor space, comprising a PM2.5 particle sensor for measuring PM2.5 particle level P in the indoor space, a CO.sub.2 sensor for measuring CO.sub.2 level C in the indoor space; a TVOC sensor for measuring TVOC level T in the indoor space; a first motor driving a first air blower for introducing an outdoor air stream into the indoor space; and a control circuit configured to receive the values of P, C and T from the three sensors, and to generate an output signal Vout according to the equation of Vout=(a×P+b×C+c×T)/d, a>0, b>0, c>0, and d≠0; wherein the output signal Vout is used to vary the first motor's speed or torque.
2. The ventilation system according to claim 1, wherein said PM2.5 particle level P is in unit of μg/m.sup.3, said CO.sub.2 level C is in unit of ppm, said TVOC level T is in unit of ppb, said Vout is in unit of mV, 8<a<25, 0.8<b<2, 0.8<c<2, d=400, and Vout is truncated in the range of from 0 to 10000 (mV).
3. The ventilation system according to claim 1, further comprising a second motor driving a second air blower for discharging an indoor air stream from the indoor space to outdoor, and the output signal Vout is also used to vary the second motor's speed or torque.
4. The ventilation system according to claim 1, further comprising one or more filters for reducing PM2.5 particle level in an outdoor air stream that is to be introduced into the indoor space.
5. The ventilation system according to claim 1, further comprising an initial-efficiency filter, an intermediate-efficiency filter, and a high-efficiency filer arranged consecutively from upstream to downstream along flow direction of said outdoor air stream that is to be introduced into the indoor space, for reducing PM2.5 particle level in said outdoor air stream.
6. The ventilation system according to claim 5, further comprising an ozone filter for reducing ozone level in an outdoor air stream that is to be introduced into the indoor space.
7. The ventilation system according to claim 6, wherein the ozone filter is placed between the initial-efficiency filter and the intermediate-efficiency filter.
8. The ventilation system according to claim 6, wherein the ozone filter comprises cordierite honeycomb ceramic material loaded with a catalyst.
9. The ventilation system according to claim 6, wherein the ozone filter has a thickness of 20 mm.
10. The ventilation system according to claim 1, further comprising a first active noise reduction (ANR) module for canceling noise generated from said first air blower through destructive interference.
11. The ventilation system according to claim 3, further comprising a second active noise reduction (ANR) module for canceling noise generated from said second air blower through destructive interference.
12. The ventilation system according to claim 3, wherein said outdoor air stream and said indoor air stream exchange heat through a membrane.
13. A HVAC system for improving air quality of an indoor space, comprising: a PM2.5 particle sensor for measuring PM 2.5 particle level P in the indoor space, a CO.sub.2 sensor for measuring CO.sub.2 level C in the indoor space; a TVOC sensor for measuring TVOC level T in the indoor space; a first motor driving a first air blower for introducing an outdoor air stream into the indoor space; and a control circuit that receives the values of P, C and T from the three sensors, and generates an output signal Vout according to the equation of Vout=(a×P+b×C+c×T)/d, a>0, b>0, c>0, and d≠0; wherein the output signal Vout is used to vary the first motor's speed or torque.
14. The HVAC system according to claim 13, wherein said PM2.5 particle level P is in unit of μg/m.sup.3, said CO.sub.2 level C is in unit of ppm, said TVOC level T is in unit of ppb, said Vout is in unit of mV, 8<a<25, 0.8<b<2, 0.8<c<2, d=400, and Vout is truncated in the range of from 0 to 10000 (mV).
15. The ventilation system according to claim 13, further comprising a second motor driving a second air blower for discharging an indoor air stream from the indoor space to outdoor, and the output signal Vout is also used to vary the second motor's speed or torque.
16. A process for improving air quality of an indoor space, comprising: measuring PM2.5 particle level P in the indoor space using a PM2.5 particle sensor; measuring CO.sub.2 level C in the indoor space using a CO.sub.2 sensor; measuring TVOC level T in the indoor space using a TVOC sensor; introducing an outdoor air stream into the indoor space using a first motor driving a first air blower; generating an output signal Vout by a control circuit according to the equation of Vout=(a×P+b×C+c×T)/d, wherein a>0, b>0, c>0, and d≠0, after the control circuit receives the values of P, C and T from the three sensors; and varying the first motor's speed or torque using the output signal Vout.
17. The process according to claim 16, wherein said PM2.5 particle level P is in unit of μg/m.sup.3, said CO.sub.2 level. C is in unit of ppm, said TVOC level T is in unit of ppb, said Vout is in unit of mV, 8<a<25, 0.8<b<2, 0.8<c<2, d=400, and Vout is truncated in the range of from 0 to 10000 mV.
18. The process according to claim 16, further comprising: discharging an indoor air stream from the indoor space to outdoor using a second motor driving a second air blower; and varying the second motor's speed or torque using the output signal Vout.
19. The process according to claim 16, further comprising: providing one or more filters; and reducing PM2.5 particle level in an outdoor air stream that is to be introduced into the indoor space with said one or more filters.
20. The process according to claim 16, further comprising: providing an ozone filter; and reducing ozone level in an outdoor air stream that is to be introduced into the indoor space using said ozone filter.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0019] The present invention is illustrated by way of example, and not by way of limitation, in the figures of the accompanying, drawings and in which like reference numerals refer to similar elements. All the figures are schematic and generally only show parts which are necessary in order to elucidate the invention. For simplicity and clarity of illustration, elements shown in the figures and discussed below have not necessarily been drawn to scale. Well-known structures and devices are shown in simplified form, omitted, or merely suggested, in order to avoid unnecessarily obscuring the present invention.
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0030] In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It is apparent, however, to one skilled in the art that the present invention may be practiced without these specific details or with an equivalent arrangement.
[0031] Where a numerical range is disclosed herein, unless otherwise specified, such range is continuous, inclusive of both the minimum and maximum values of the range as well as every value between such minimum and maximum values. Still further, where a range refers to integers, only the integers from the minimum value to and including the maximum value of such range are included. In addition, where multiple ranges are provided to describe a feature or characteristic, such ranges can be combined.
[0032] Referring to
[0033] Referring again to
[0034] In various embodiments, both motors are electronic commutation (EC) motors, AKA brushless DC electric motor (BLDC motors, BL motors). The EC motors utilize an electronic circuit board to control the functionality of the motor. The motor may operate off of 115V or 220V AC single phase power, which is converted to DC power within the motor's circuitry. A control lead may be prewired from the motor which accepts a 0-10V DC signal (Vout) Control circuit 160 can slow down or speed up electric motor 140/150 to meet changing indoor climate demands or requirements. Varying the speed of fan and associated electric motor 140/150 can improve process control to meet changing speed or torque demands on a motor-driven system, can reduce ambient noise levels in occupied spaces as measured in decibels; and can reduce energy consumption as measured in kilowatt-hours (kWh) of electricity. Other benefits include fossil fuel savings, improved safety, increased productivity, and decreased occupant illness. In an embodiment, motors 140 and 150 are R3G 140 AV 03-02 EC centrifugal fans commercially available from ebm-papst Mulfingen GmbH & Co KG, Germany.
[0035] A control circuit 160 is configured to receive the values of P, C and T from the three sensors 120, 130 and 140. Then circuit 160 is configured to calculate or generate an output signal Vout according to the equation of Vout=(a×P+b×C+c×T)/d, in which a>0, b>0, c>0, and d≠0. Signal Vout is used to vary continuously one or two of said two motors' (140 and 150) speed or torque. Different Vout values will control the motor or motors rotate at different speeds or torques. In various embodiments, PM2.5 particle level P is in unit of μg/m.sup.3, CO.sub.2 level C is in unit of ppm, TVOC level T is in unit of ppb, Vout is in unit of mV, 8<a<25, 0.8<b<2, 0.8<c<2, and d=400. Generally, Vout is in (or is truncated to be in) the range of 0-10V, or more precisely, 0<Vout<10000 (mV).
[0036] Control circuit 160 may be adapted to operate in accordance with an algorithm that controls or at least partially controls one or more components of system 100. A user interface may be any suitable interface that permits control circuit 160 to display and/or solicit information as well as permitting a user to enter data. In some cases, the user interface may include a display and a distinct keypad A display may be any suitable alphanumeric display. In some instances, a display may include or may be a liquid crystal display (LCD) if desired, the user interface may be a touch screen LCD panel that functions as both display and keypad. In some instances, a touch screen LCD panel may be adapted to solicit values for a number of operating parameters and/or to receive said values.
[0037] Control circuit 160 may include a memory block to store any desired information, such as the aforementioned control algorithm/equation. Control circuit 160 may store information within memory block and may subsequently retrieve the stored information. The memory block may be any suitable type of storage device, such as RAM, ROM, EPROM, a flash drive, a hard drive, and the like.
[0038] Control circuit 160 may include a data port. The data port may be a wireless port such as a Bluetooth port or any other wireless protocol In some cases, the data port may be a wired port such as a serial port, a parallel port, a CAT5 port, a USB (universal serial bus) port, or the like. In some instances, the data port may be a USB port and may be used to download and/or upload information from a USB flash drive. Other storage devices may also be employed, as desired
[0039] If outdoor air is polluted with PM2.5 particles, ventilation system 100 may further include one or more filters 170 for reducing PM2.5 particle level in an outdoor air stream 146 that is to be introduced into the indoor space 200. For example, filters 170 may include an initial-efficiency filter 171, an intermediate-efficiency filter 172, and a high-efficiency filer 173 arranged consecutively from upstream to downstream along flow direction of said outdoor air stream 146 that is to be introduced into the indoor space.
[0040] If outdoor air is polluted with ozone, ventilation system 100 may further include an ozone filter 180 for reducing ozone level in an outdoor air stream 146 that is to be introduced into the indoor space 200. Ozone filter 180 may be placed in any suitable position along the air stream. In
[0041] In preferred embodiment, the noise generated from the motors and blowers are properly treated, and the quietness of indoor space 200 is not disturbed. For example, ventilation system 100 may further include a first active noise reduction (ANR) module 142 for canceling noise generated from said first air blower 141 through destructive interference. A second active noise reduction (ANR) module 152 may also be used for canceling noise generated from said second air blower 151 through destructive interference.
[0042] In preferred embodiment, ventilation system 100 is energy efficient and environmentally friendly For example, outdoor air stream 146 and indoor air stream 156 may be so configured that complete, or as much as possible, exchange heat can be carried out through an airtight membrane 456 between them. It should be appreciated that the present invention can use any suitable heat recovery ventilation (i-IRV) equipment, heat recovery ventilator, heat exchanger, air exchanger, air-to-air heat exchanger which employs a cross flow or counter-flow heat exchanger (countercurrent heat exchange) between the inbound and outbound air flow, and/or energy recovery ventilators (ERs) capable of transferring the humidity level of the exhaust air to the intake air. Examples of air-to-air heat exchangers include, but are not limited to, cross flow heat exchanger, recuperator or cross plate heat exchanger, thermal wheel or rotary heat exchanger, heat pipe, thin multiple heat wires or fine wire heat exchanger, shell and tube heat exchanger, plate heat exchanger, plate fin heat exchanger, ground-coupled heat exchanger, dynamic scraped surface heat exchanger, waste heat recovery unit, micro heat exchanger, and moving bed heat exchanger.
[0043] One or more filters 270 may be employed for reducing PM2.5 particle level in indoor air stream 156 that is to be discharged into the environment, i.e. outdoor 300. For example, filters 270 may include an initial-efficiency filter 271, an intermediate-efficiency filter 272, and a high-efficiency filer 273 arranged consecutively from upstream to downstream along flow direction of indoor air stream 156 that is to be discharged into outdoor 300, for reducing PM2.5 particle level in said indoor air stream 156.
[0044] In exemplary embodiments, ventilation system 100 includes 3 more sensors for monitoring outdoor air quality. These sensors may be a PM2.5 particle sensor 210 for measuring PM2.5 particle level P in outdoor 300, a CO.sub.2 sensor 220 for measuring CO.sub.2 level C in outdoor 300, and a TVOC sensor 230 for measuring TVOC level T in outdoor 300. As known to a skilled person in the art, real-time comparison between PM2.5 particle level P and TVOC level T in outdoor 300 and those in indoor space helps the maintenance of the filters, for example, the comparison data can be used to estimate whether or not the filters are saturated, and need to be replaced.
[0045] Ventilation system 100 as described above may be incorporated into a general HVAC system 900, as shown in
[0046] The present invention also provides a process for improving air quality of an indoor space 200 using ventilation system 100. The process includes the following steps: (i) measuring PM2.5 particle level P in the indoor space using a PM2.5 particle sensor; (ii) measuring CO.sub.2 level C in the indoor space using a CO.sub.2 sensor; (iii) measuring TVOC level T in the indoor space using a TVOC sensor; (iv) introducing an outdoor air stream into the indoor space using a first motor driving a first air blower; (v) generating an output signal Vout according to the equation of Vout=(a×P+b×C+c×T)/d, a>0, b>0, c>0, and d≠0 by a control circuit, after the control circuit receives the values of P, C and T from the three sensors; and (vi) varying one or two of said two motors' speed or torque using the output signal Vout. In various embodiments, PM2.5 particle level P is in unit of μg/m.sup.3, CO.sub.2 level C is in unit of ppm, TVOC level T is in unit of ppb, Vout is in unit of mV, 8<a<25, 0.8<b<2, 0.8<c<2, and d=400. The process may further comprise two additional steps: discharging an indoor air stream from the indoor space to outdoor using a second motor driving a second air blower; and varying the second motor's speed or torque using the output signal Vout.
[0047] The process may further comprise two additional steps: (iv-a) providing one or more particle filters; and (iv-b) reducing PM2.5 particle level in an outdoor air stream that is to be introduced into the indoor space with said one or more particle filters.
[0048] The process may further comprise two additional steps: (iv-1) providing an ozone filter, and (iv-2) reducing ozone level in an outdoor air stream that is to be introduced into the indoor space using the ozone filter.
[0049] The process may further comprise two additional steps: (45-a) providing a first active noise reduction (ANR) module; and (45-b) canceling noise generated from said first air blower through destructive interference with said first active noise reduction (ANR) module.
[0050] The process may further comprise two additional steps: (45-1) providing a second active noise reduction (ANR) module; and (45-2) canceling noise generated from said second air blower through destructive interference with said second active noise reduction (ANR) module.
[0051] Referring to
[0052] In an embodiment, unit 190 may include eight modules, i.e. a fan module, a total heat exchange module, a filter module, a sensor control module, a remote monitor module, an active noise reduction module, a casing module, and an ozone-decomposing module. Referring to
[0053] As shown in
[0054] Referring back to
[0055] Air outlet noise-reduction structure 3 and exhaust port noise-reduction structure 12 are fixed at the air outlet of outlet fan 1 and exhaust fan 11, respectively The indoor air sensor combination board 6 is fixed upstream relative to return air primary-effect filter 4. Sensors on board 6 may include a TVOC sensor, a CO.sub.2 sensor, a laser particles sensor, a temperature-humidity sensor, and an ozone concentration sensor Outdoor sensor combination board 23 are fixed after fresh air inlet 15 and before air primary-effect filter 13. Sensors on board 23 may include a TVOC sensor, a CO.sub.2 sensor, a laser particles sensor, a temperature-humidity sensor, and an ozone concentration sensor. The fans 1 and 11 in the fan module are EC adjustable fans. Total heat exchange module 2 employs a total heat & moisture polymeric exchanger with an efficiency of up to 92% Ozone-decomposing module 22 is fixed after the inlet air primary-effect filter 13 of the inlet air filters set, which is a cellular module based on ceramic material, or a plasma module, for decomposing ozone at normal temperature. The indoor and outdoor ozone sensor signal from boards 6 and 23 may be transmitted to a display panel 600 as shown in
[0056]
[0057] In the “auto speed” mode, control circuit 160 is configured to read P, C and T from corresponding sensors as described above Control circuit 160 is then configured to calculate V according to the formula: V=(a×P+b×C+c×T)/400. If V≦V1, then Vout is set as Val, wherein Val is a lower threshold for auto mode, and V1 and Val may be the same or different from each other. If V>V1, then V is compared to V2. If V≧V2, then Vout is set as Vau, wherein Vau is an upper threshold for auto mode, and V2 and Vau may be the same or different from each other. If V<V2, then Vout is set as V, which is variable in real time as P, C and T are varying.
[0058] In typical embodiments, Vlow, Vmedium and Vhigh are independently of each other within the range of 0˜10000 mV The values of V1, V2, Val and Vau may be manually set, and typically each of them is independently of each other within the range of 0˜10000 mV as well. PM2.5 particle level P may be an average of ten signals (P1, P2, . . . P10) measured in 1 second by a PM2.5 particle sensor. If one of the ten signals exceeds a predetermined range, that signal will be treated as an error reading, and removed from the calculation. The next signal may be used to replace the removed signal Similarly, CO.sub.2 level C may be an average of ten signals (C1, C2, . . . C10) measured in 1 second by a CO.sub.2 sensor. If one of the ten signals exceeds a predetermined range, that signal will be treated as an error reading, and removed from the calculation. The next signal may be used to replace the removed signal. Similarly, TVOC level T may be an average of ten signals (T1, T2, . . . T10) measured in 1 second by a TVOC sensor. If one of the ten signals exceeds a predetermined range, that signal will be treated as an error reading, and removed from the calculation. The next signal may be used to replace the removed signal
[0059] Referring back to
[0060] In another embodiment, when the ventilation system 100 is started, both fan 1 and fan 11 may by default enter the low-speed mode, and the indoor sensor module 6 starts to work, and on real-time transmits values of TVOC, CO.sub.2, temperature, humidity and particle concentration acquired at air outlet 5 to the central control board 9. After processing of the acquired data using the algorithm as described above, central control board 9 outputs the control signal to both outlet fan 1 and exhaust fan 11, and the both fans run at corresponding speed depending on the received control signal so as to automatically adjust the air flow rate as per the concentration of the contaminants in the air. As shown in
[0061] The present invention exhibits numerous technical merits. For example, fresh air fans in the prior art are usually AC fans, which consumes more power and makes bigger noise, and are unsuitable for households application. This invention uses speed-variable fresh air fans or blowers. The total heat exchange module employs an ultra-thin polymer film that increases the heat-moisture exchange efficiency up to 92%. As EC speed-variable fan is used, maximum power usage is controlled and dropped down to 60 W, and, as a result, the noise is lowered as well. Due to excessively high outdoor PM2.5 level, the system adopts three stages (primary-, middle- and high-effect) filtering. The high-effect filter is manufactured with static spinning technology to meet the requirements of the indoor air quality.
[0062] Techniques and technologies may be described herein in terms of functional and/or logical block components, and with reference to symbolic representations of operations, processing tasks, and functions that may be performed by various computing components or devices. Such operations, tasks, and functions are sometimes referred to as being computer-executed, computerized, processor-executed, software-implemented, or computer-implemented. It should be appreciated that the various block components shown in the figures may be realized by any number of hardware, software, and/or firmware components configured to perform the specified functions. For example, an embodiment of a system or a component may employ various integrated circuit components, e.g., memory elements, digital signal processing elements, logic elements, look-up tables, or the like, which may carry out a variety of functions under the control of one or more microprocessors or other control devices.
[0063] When implemented in software or firmware, various elements of the systems described herein are essentially the code segments or executable instructions that, when executed by one or more processor devices, cause the host computing system to perfom the various tasks. In certain embodiments, the program or code segments are stored in a tangible processor-readable medium, which may include any medium that can store or transfer information. Examples of suitable forms of non-transitory and processor-readable media include an electronic circuit, a semiconductor memory device, a ROM, a flash memory, an erasable ROM (EROM), a floppy diskette, a CD-ROM, an optical disk, a hard disk, or the like.
[0064] In the foregoing specification, embodiments of the present invention have been described with reference to numerous specific details that may vary from implementation to implementation. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense. The sole and exclusive indicator of the scope of the invention, and what is intended by the applicant to be the scope of the invention, is the literal and equivalent scope of the set of claims that issue from this application, in the specific form in which such claims issue, including any subsequent correction.