Ventilator Unit
20170356673 · 2017-12-14
Inventors
Cpc classification
F24F13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/703
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A ventilator unit has a ventilator housing and at least one ventilator accommodated in the ventilator housing. A first outlet guide apparatus is associated with the ventilator and is arranged in the ventilator housing, wherein the first outlet guide apparatus has first outlet guide vanes distributed circumferentially. A second outlet guide apparatus is correlated with the first outlet guide apparatus and arranged in a flow path of an air stream sucked in by the ventilator. The second outlet guide apparatus is connected to a protective screen. The second outlet guide apparatus has second outlet guide vanes. The second outlet guide apparatus increases the throw of the ventilator unit.
Claims
1. A ventilator unit comprising: a ventilator housing; at least one ventilator accommodated in the ventilator housing; a first outlet guide apparatus associated with the ventilator and arranged in the ventilator housing, wherein the first outlet guide apparatus comprises first outlet guide vanes distributed circumferentially; a second outlet guide apparatus correlated with the first outlet guide apparatus and arranged in a flow path of an air stream sucked in by the ventilator.
2. The ventilator unit according to claim 1, further comprising a protective screen, wherein the second outlet guide apparatus is connected to the protective screen.
3. The ventilator unit according to claim 1, wherein the second outlet guide apparatus comprises second outlet guide vanes.
4. The ventilator unit according to claim 3, wherein the second outlet guide vanes are arranged substantially upright in an axial direction of the ventilator unit
5. The ventilator unit according to claim 3, wherein the second outlet guide vanes are formed of sheet metal parts. The ventilator unit according to claim 3, wherein the second outlet guide vanes are formed of plastic material parts.
7. The ventilator unit according to claim 3, wherein the second outlet guide vanes are planar.
8. The ventilator unit according to claim 3, wherein the second outlet guide vanes each have a leading edge facing the air stream and are extending curved at least in an area of the leading edge.
9. The ventilator unit according to claim 8, wherein the leading edge is straight.
10. The ventilator unit according to claim 8, wherein the leading edge is profiled.
11. The ventilator unit according to claim 3, wherein the second outlet guide apparatus comprises at least one rod-shaped support, wherein the second outlet guide vanes have a radial length and are arranged, at least across a portion of the radial length, on the at least one rod-shaped support.
12. The ventilator unit according to claim 11, further comprising a protective screen comprising coaxially positioned rings, wherein the at least one rod-shaped support connects the coaxially positioned rings of the protective screen with each other.
13. The ventilator unit according to claim 3, wherein two of the second outlet guide vanes that are positioned opposite each other are formed together as one piece.
14. The ventilator unit according to claim 13, wherein the two second outlet guide vanes that are positioned opposite each other are part of a flat strip.
15. The ventilator unit according to claim 14, further comprising a protective screen, wherein the flat strip is arranged on the protective screen and extends across an entire width or an entire diameter of the protective screen.
16. The ventilator unit according to claim 3, wherein the second outlet guide vanes are arranged in pairs of oppositely positioned outlet guide vanes, wherein the pairs of oppositely positioned outlet guide vanes are formed as one piece.
17. The ventilator unit according to claim 16, wherein the pairs of oppositely positioned outlet guide vanes are part of a flat strip, respectively.
18. The ventilator unit according to claim 17, wherein the flat strips are crossing each other at half their length at a crossing point and are connected to each other at the crossing point.
19. The ventilator unit according to claim 17, further comprising a protective screen, wherein the flat strips are arranged on the protective screen and extend across an entire width or an entire diameter of the protective screen.
20. The ventilator unit according to claim 1, wherein the second outlet guide apparatus is comprised of individual second outlet guide vanes connected to the first outlet guide vanes.
21. The ventilator unit according to claim 1, wherein the second outlet guide apparatus is arranged in an auxiliary housing fastened to the ventilator housing.
22. The ventilator unit according to claim 21, further comprising a protective screen integrated in the auxiliary housing.
23. The ventilator unit according to claim 1, wherein a vane height ratio H=h.sub.N1max/h.sub.N2max is between 0.2 and 2.5, wherein h.sub.N1max is a maximum height of the first outlet guide vanes in the ventilator housing and h.sub.N2max is a maximum height of second outlet guide vanes of the second outlet guide apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0050] The embodiments described in the following show ventilator units that are distinguished in that they comprise two outlet guide apparatus which are arranged in flow direction of the air one behind the other. With the second outlet guide apparatus, which is provided behind the first outlet guide apparatus in flow direction of the air, a very long throw is achieved. The two outlet guide apparatus ensure that the air is distributed far and uniformly in the respective room. This long throw of the ventilator unit is achieved with constructively simple measures in the form of the second outlet guide apparatus.
[0051]
[0052] The dotted line indicates the limiting velocity which is usually at 0.5 m/s at which the throw velocity is no longer measured because its values fluctuate too much in this range.
[0053]
[0054] In deviation from the illustrated embodiment, the stays 4 can also be positioned angularly relative to the respective radial.
[0055] The stays 4 extend across most of the rings 3. However, the stays 4 can also extend across the entire radial width of the protective screen so that all rings 3 are connected to each other by the stays 4.
[0056] The rings 3 and the stays 4 are comprised advantageously of metallic material, in particular of a wire. In this case, the rings 3 and the stays 4 are welded to each other at the crossing points. The rings 3 and the stays 4 can also be comprised of plastic material.
[0057] The second outlet guide apparatus 2 is attached to one side of the protective screen 1. It has four outlet guide vanes 5 which are of the same configuration, respectively. They are positioned at angular spacings of 90° relative to each other. They are advantageously manufactured of sheet metal, preferably stamped as a flat strip from a sheet metal strip. The outlet guide vanes 5 can also be comprised of flat plastic material parts which are produced advantageously by an injection molding process.
[0058] The outlet guide vanes 5 are positioned on rod-shaped supports 6 which extend radially and are positioned at an angle of 90° relative to each other, respectively. The supports 6 are positioned centrally between two neighboring stays 4. The supports 6 serve not only for attachment of the outlet guide vanes 5 but also connect the rings 3 of the protective screen 1 with each other. In contrast to the stays 4, the supports 6 extend across all of the rings 3.
[0059] The inner ends of the supports 6 are fastened to a central circular plate 7 which is surrounded at a spacing by the innermost ring 3 of the protective screen 1. The supports 6 can be fastened with their inner end across a sufficient length fixedly to the circular plate 7.
[0060] The outlet guide vanes 5 have an approximately rectangular contour and are provided upright on the supports 6. The outlet guide vanes 5 are provided at their radial inner narrow side 8 with a recess 9 which is extending up to the longitudinal side 10 positioned remote from the protective screen 1.
[0061] The radial inner narrow side 8 is positioned at a spacing relative to the central circular plate 7 while the oppositely positioned radial outer narrow side 11 of the outlet guide vanes 5 is positioned radially outside of the outermost ring 3 of the protective screen 1. In the embodiment, the radial inner narrow side 8 is positioned approximately at the level of the inner ends 12 of the stays 4. This configuration is not mandatory. Depending on the diameter of the hub of the ventilator unit, the arrangement and configuration of the outlet guide vanes 5 can be designed differently.
[0062] The distribution of the stays 4 as well as of the supports 6 is provided such that they are provided at the same angular spacing about the circumference of the protective screen 1.
[0063] In deviation from the illustrated embodiment, the outlet guide vanes can also be provided without the recess 9 at the narrow side 8.
[0064] The supports 6 project radially outward past the outlet guide vanes 5 as well as past the outer ring 3 of the protective screen 1 and the ends of the supports 6 are designed as fastening elements 13 with which the entire protective screen 1 with the outlet guide apparatus 2 can be fastened to the ventilator unit.
[0065]
[0066] On the inner wall of the diffusor 18, first outlet guide vanes 21 are fastened which are distributed about the circumference of the diffusor 18 and connect the diffusor 18 with an annular receptacle 22 for a drive motor 26 (FIG.
[0067] 16). The first outlet guide vanes 21 are part of a first outlet guide apparatus 23 which is a component of the ventilator unit.
[0068] The protective screen 1 with the second outlet guide apparatus 2 is fastened on the fastening flange 19 such that the second outlet guide vanes 5 are facing the first outlet guide vanes 21 of the ventilator unit. The first and second outlet guide vanes 5, 21 of the two outlet guide apparatus 2, 23 are matched to each other such that, when the protective screen 1 is mounted, the second outlet guide vanes 5 are positioned in the area between the first outlet guide vanes 21 and the protective screen 1.
[0069]
[0070] The protective screen 1 has the distance 27 relative to the rotating fan wheel 24. The magnitude of the safety distance 27 has influence on the spacing that the rings 3 of the protective screen 1 have relative to each other. The smaller the safety distance 27, the smaller also the spacing between the rings 3 of the protective screen 1. By means of the second outlet guide apparatus 2, it is ensured that a long throw is ensured for a minimal safety distance 27 and corresponding minimal spacing of the rings 3 relative to each other. By means of the second outlet guide apparatus 2, it is achieved that long throws can be achieved while fulfilling the safety regulations.
[0071]
[0072] Both components 28, 29 have at half the length a transverse slot 38, 39, respectively. The transverse slot 38 opens at the edge 40 of the recess 32 while the transverse slot 39 opens at the longitudinal side 37 of the component 29. Both transverse slots 38, 39 are located at half the length of the recesses 32, 33 and extend across half the height of the connecting region 30, 31, respectively.
[0073] The two components 28, 29 can be inserted into each other by means of their transverse slots 38, 39 (
[0074] As in the preceding embodiment, the longitudinal sides 10 of the outlet guide vanes 5 of the outlet apparatus 2 are also positioned in a common plane.
[0075]
[0076] In this embodiment, the components 28, 29, inasmuch as they are made of metal, can be produced very simply by a single stamping step. The components 28, 29 which extend, like the outlet guide vanes 5 of the embodiment according to
[0077] As in the preceding embodiment, the components 28, 29 can also be comprised of plastic material and can be produced by an injection molding process. In this case, the components 28, 29 can be clipped onto the protective screen 1, for example. In this case, rod-shaped supports are not required. This applies also to the embodiment according to
[0078] In other respects, the outlet guide apparatus 2 is of the same configuration as in the embodiment of
[0079] The outlet guide apparatus 2 according to
[0080] The corrugated or serrated configuration of the leading edge 10 of the outlet guide vanes 5 facing the air stream is only one example in regard to how the throw and the acoustics of the ventilator unit can be influenced by means of the configuration of this leading edge.
[0081] The outlet guide apparatus according to
[0082] The outlet guide apparatus 2 according to
[0083] In this way, the achievable throw of the ventilator unit can be influenced also. In other respects, the embodiment according to
[0084] Such a curved configuration of the outlet guide vanes 5 can also be provided in the embodiment according to
[0085]
[0086] The component 44 is fastened on the two rod-shaped supports 6 which are extending across all rings 3 of the protective screen 1 and are fastened with their radial inner ends on the central circular plate 7, as is the case also in the embodiment according to
[0087] The two other components 28, 29 are fastened on the stays 4 of the protective screen 1 which are extending from the outer ring 3 across only a portion of the protective screen 1, as has been explained with the aid of
[0088] In order for a safe attachment of the protective screen 1 on the ventilator unit to be possible, the protective screen is provided with an additional fastening stay 45 which is extending diagonally across the protective screen 1 and, at both ends projecting radially past the protective screen 1, is provided with the fastening elements 13. They are formed advantageously by appropriate deformation of the stay ends and are of the same configuration as the fastening elements 13 on the supports 6. The fastening stay 45 is fixedly connected at the crossing points to the individual rings 3 of the protective screen 1, preferably by welding.
[0089] Instead of the diagonally continuous fastening stay 45, it is also possible to provide two separate fastening stays whose radial inner ends are fastened to the central circular plate 7. The fastening stay 45 extends in the area between neighboring outlet guide vanes 5.
[0090] In this embodiment, the outlet guide vanes 5 can also be embodied in accordance with the embodiments of
[0091] In the embodiment according to
[0092] The component 28 is positioned with one of its longitudinal sides 47 immediately on the rings 3 of the protective screen 1 and is connected with them in a suitable way.
[0093] The component 29 is fastened upright on the fastening stay 45. The ends of the fastening stay 45 provided with the fastening elements 13 project radially past the ends of the components 29.
[0094] The component 44 is also fastened, like the component 28, immediately on the rings 3 of the protective screen 1. The component 46 finally is seated on an additional fastening stay 45 which is projecting with its ends provided with the fastening elements 13 radially past the component 46.
[0095] The component 44 finally is fastened, like the component 28, immediately on the rings 3 of the protective screen 1.
[0096] The distribution of the outlet guide vanes 5 about the circumference of the protective screen 1 is regular, i.e., the outlet guide vanes 5 have the same spacing relative to each other about the circumference. The distribution can also be irregular, such that the outlet guide vanes 5 have different spacings relative to each other about the circumference of the protective screen 1.
[0097] All components 28, 29, 44, 46 are arranged upright, wherein the outlet guide vanes 5 each are positioned in a radial plane. The outlet guide vanes can also be of a configuration in accordance with
[0098] As illustrated by the described embodiments, the throw velocity can be optimally adjusted to the application situation by an appropriate configuration of the outlet guide vanes 5 and/or by the number of outlet guide vanes.
[0099]
[0100] The second outlet guide vanes 5 are advantageously produced by an injection molding process from plastic material and are attached to the outlet guide vanes 21 in a suitable way, for example, clipped on. For this purpose, the outlet guide vanes 5 can be provided in their clip-on region, for example, with adjacently arranged clamping tabs 48, 49 (
[0101] In the embodiment, the outlet guide vanes 5 are designed across the axial height as well as across their radial length so as to be curved, respectively. Depending on the conditions of use, the outlet guide vanes 5 can also have any other suitable shape.
[0102] In the embodiment according to
[0103] The auxiliary housing 50 with the second outlet guide vanes 5 and the cylindrical receptacle 51 is advantageously formed as one piece as an injection molded part.
[0104] Since the auxiliary housing 50 as well as the ventilator housing 14 are provided with recesses 20, the protective screen can be attached, as needed, to the ventilator housing 14 or to the auxiliary housing 50. Since the auxiliary housing 50 is detachably connected to the ventilator housing 14, the protective screen is fastened to the ventilator housing 14 when the auxiliary housing 50 is not used.
[0105] The second outlet guide vanes 5 are designed such that they are contacting the first outlet guide vanes 21 and the spacing between them is minimal so that a transition as continuous as possible between the first and second outlet guide vanes 5, 21 is produced.
[0106] In the embodiment according to
[0107] In this embodiment, the protective screen 1 is integrated into the auxiliary housing 50 as a protection against contact so that the auxiliary housing 50 has no recesses 53 at its end face, as is the case in the embodiment according to
[0108] The outlet guide vanes 5 of
[0109] The first outlet guide vanes 21 have a maximum height h.sub.N1max and the second outlet guide vanes 5 have a height h.sub.N2max. It has been found that particularly good throws and acoustic values result when the vane height ratio H=h.sub.N1max/h.sub.N2max between the outlet guide vanes 21 and 5 is between 0.2 and 2.5, preferably between 0.4 and 2.0.
[0110] As is shown in
[0111] The ventilator unit 14 in the described embodiments is advantageously of a one-piece construction. It is particularly advantageous when also the first outlet guide vanes 21 together with the receptacle 22 are formed as one piece with the ventilator housing 14.
[0112] The housing however can also be of a multi-part configuration. For example, the ventilator housing 14 can be designed such that the inlet nozzle 15 and the adjoining cylindrical region are formed as one piece with each other while the diffusor 18 with the fastening flange 19 are separately embodied also as one piece. The two parts can then be assembled in a known way for forming the ventilator housing 14.
[0113] It is also possible to manufacture the inlet nozzle 15, the cylindrical region 17, and the diffusor 18 as one piece and to attach the first outlet guide apparatus 23 with the first outlet guide vanes 21 and the receptacle 22 as a separate unit to the ventilator housing 14.
[0114] The described embodiments illustrate retrofitting already existing ventilator units, provided with the first outlet guide apparatus 23, with a second outlet guide apparatus 2 in order to increase the throw of the ventilator unit. The protective screens 1 according to
[0115] In the embodiment according to
[0116] In the embodiments according to
[0117] The specification incorporates by reference the entire disclosure of German priority document 10 2016 007 205.9 having a filing date of Jun. 8, 2016.
[0118] While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.