Current Measuring Circuit
20230194595 · 2023-06-22
Inventors
- Christian Djelassi-Tscheck (Villach, AT)
- Cristian Mihai Boianceanu (Bucharest, RO)
- Michael Nelhiebel (Villach, AT)
Cpc classification
G01R31/2856
PHYSICS
G01R1/203
PHYSICS
G01R31/2879
PHYSICS
International classification
Abstract
A circuit includes a power transistor having a main current path between a first supply node and an output pin for connecting a load. A resistance formed by a chip metallization is arranged between the main current path of the power transistor and the output pin. The circuit includes a current measuring circuit coupled to the power transistor and including a sense transistor coupled to the power transistor. The current measuring circuit delivers a measurement current representing a load current flowing through the power transistor. An amplifier circuit generates an amplifier output signal representing the voltage across the resistance, and a control circuit outputs a signal representing the measurement current in a first mode and a signal dependent on the amplifier output signal in a second mode.
Claims
1. A circuit comprising: a power transistor having a main current path connected between a first supply node and an output pin for connecting a load, wherein a resistance formed by a chip metallization is arranged between the main current path of the power transistor and the output pin; a current measuring circuit coupled to the power transistor and comprising a sense transistor coupled to the power transistor, wherein the current measuring circuit is configured to deliver a measurement current representing a load current flowing through the power transistor; an amplifier circuit configured to generate an amplifier output signal representing a voltage across the resistance; and a control circuit configured, by electronic switches, to output a signal representing the measurement current in a first mode and a signal dependent on the amplifier output signal in a second mode.
2. The circuit as claimed in claim 1, wherein the control circuit is configured to output the measurement current in the first mode and an output current of the amplifier circuit in the second mode.
3. The circuit as claimed in claim 1, wherein the control circuit is configured, with a communication interface, to output a digital value representing the measurement current in the first mode and representing the voltage across the resistance or a resistance value of the resistance in the second mode.
4. The circuit as claimed in claim 1, wherein the resistance formed by the chip metallization is not a locally embodied resistance, but rather is distributed over the chip metallization.
5. The circuit as claimed in claim 1, wherein the resistance formed by the chip metallization is formed by that part of the metallization which, during operation of the power transistor, is exposed to thermal loading.
6. The circuit as claimed in claim 1, wherein a first terminal of the resistance is arranged in a vicinity of a chip contact location and a second terminal of the resistance is arranged in a vicinity of the control circuit.
7. The circuit as claimed in claim 6, wherein a distance between the first terminal of the resistance and a bond wire contact location is smaller than three layer thicknesses of the chip metallization, and wherein a distance between the second terminal of the resistance and the control circuit is smaller than three layer thicknesses.
8. The circuit as claimed in claim 1, wherein the chip metallization has a layer thickness of 2-50 μm.
9. The circuit as claimed in claim 1, wherein the current measuring circuit comprises an output transistor coupled to the sense transistor such that substantially the measurement current flows through the sense transistor and the output transistor; and wherein the current measuring circuit comprises an operational amplifier configured to drive the output transistor such that the power transistor and the sense transistor are operated substantially at the same operating point.
10. The circuit as claimed in claim 1, wherein the current measuring circuit comprises an output transistor coupled to the sense transistor such that substantially the measurement current flows through the sense transistor and the output transistor; and wherein the current measuring circuit comprises an operational amplifier configured to drive the output transistor such that the measurement current is substantially proportional to a load current through the power transistor.
11. The circuit as claimed in claim 9, wherein the operational amplifier is part of the amplifier circuit in the second mode; and wherein the control circuit is furthermore configured, in the second mode, to couple the operational amplifier to the resistance such that the operational amplifier amplifies the voltage across the resistance.
12. The circuit as claimed in claim 1, wherein the control circuit is furthermore configured to receive a diagnosis signal via a communication connection and to switch to the first or the second mode depending on the diagnosis signal.
13. A method comprising: providing a measurement current by a current measuring circuit comprising a sense transistor coupled to a power transistor, outputting a signal representing the measurement current in a first mode of an integrated circuit containing the power transistor and the sense transistor; amplifying a voltage across a resistance arranged between a main current path of the power transistor and an output pin and formed by a chip metallization; and outputting a signal representing the amplified voltage in a second mode of the integrated circuit.
14. The method as claimed in claim 13, wherein the measurement current is output at a sense pin in the first mode, and wherein a current representing the voltage across the resistance is output at the sense pin in the second mode.
15. The method as claimed in claim 13, furthermore comprising: receiving a diagnosis signal via a communication connection; and switching to the first or the second mode depending on the diagnosis signal.
16. The method as claimed in claim 13, furthermore comprising: determining a first value representing the measurement current in the first mode; and determining a second value representing the voltage across the resistance in the second mode, and determining a measurement value representing the resistance based on the first and second values.
17. The method as claimed in claim 16, wherein the measurement value indicates a degradation of the chip metallization.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Exemplary embodiments are explained in greater detail below with reference to drawings. The illustrations are not necessarily true to scale and the exemplary embodiments are not restricted only to the aspects illustrated. Rather, importance is attached to illustrating the principles underlying the exemplary embodiments. With regard to the drawings:
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0019]
[0020] A current measuring circuit, comprising a sense transistor T.sub.S coupled to the power transistor TL, is coupled to the power transistor T.sub.L. The current measuring circuit is configured to deliver a measurement current i.sub.0 representing the load current i.sub.LOAD flowing through the power transistor T.sub.L. As mentioned in the introduction, the measurement current i.sub.0 is approximately proportional to the load current i.sub.LOAD, i.e. i.sub.0=i.sub.LOAD/K (proportionality factor K). For a current measurement, the transistors T.sub.S and T.sub.L must have a similar characteristic and be operated (approximately) at the same operating point. Therefore, the gate electrodes of the two transistors T.sub.L and T.sub.S are connected to one another. Likewise the drain electrodes. Moreover, the drain electrodes of the transistors T.sub.L and T.sub.S are connected to the supply terminal VS, at which a supply voltage V.sub.S is present during operation. In order that both transistors T.sub.L and T.sub.S are operated at the same operating point, the drain-source voltages at both transistors T.sub.L and T.sub.S must also be identical, in an embodiment. This is achieved with the aid of the operational amplifier OA and the further transistor T.sub.0 which together ensure that the source voltage at the sense transistor T.sub.S is regulated to the same value as the source voltage at the power transistor T.sub.L. This is just one example, however. The operational amplifier is not absolutely necessary, Further concepts are also known for ensuring the (approximate) proportionality between measurement current i.sub.0 and load current i.sub.LOAD. The concrete implementation will depend on the requirements of the application.
[0021] In the example from
[0022] The operational amplifier OA comprises a feedback loop with the transistor T.sub.0. The inverting input of the operational amplifier OA is connected to the source electrode of the sense transistor T.sub.S, and the noninverting input of the operational amplifier OA is connected to the source electrode of the power transistor T.sub.L. If the source voltage at the sense transistor T.sub.S is less than the source voltage at the power transistor T.sub.L, then the voltage at the output of the operational amplifier OA rises, as a result of which the gate-source voltage at the transistor T.sub.0 becomes smaller, which has the effect that the on resistance of the transistor T.sub.0 rises. The feedback loop of the operational amplifier OA is stable and, consequently, the operational amplifier OA drives the transistor T.sub.0 such that the voltages at the source electrodes of the transistors T.sub.L and T.sub.S are substantially identical, i.e. differences in the drain-source voltages of power transistor and sense transistor are compensated for. As a result, sense transistor and power transistor operate substantially at the same operating point.
[0023] In the example illustrated, the measurement current i.sub.0 is output at a sense pin IS. The current that is output is designated i.sub.S in
[0024]
[0025]
[0026] Furthermore,
[0027] A schematic illustration of the resistance R.sub.MET is superimposed on the image of the semiconductor chip 100. At this point it is important to understand that said resistance R.sub.MET is not a specific component embodied (locally) at a specific location, rather the resistance runs in a lateral direction and is distributed over the entire chip metallization 101 (depending on what current density field forms in the metallization during operation). The chip metallization 101 can be contacted/“tapped” at a plurality of locations. In the example illustrated in
[0028] The chip metallization 101 can be contacted at a plurality of locations. In the example illustrated in
[0029] As already mentioned, the semiconductor chip—and also the chip metallization 101—experiences a multiplicity of temperature cycles in the course of operation of the integrated circuit. The temperatures may fluctuate more or less regularly, between room temperature and 300° Celsius, for example, during operation. Cyclic temperature fluctuations of more than 200° Celsius are not unusual. The inventors have established that these temperature fluctuations gradually result in microcracks 110 in the chip metallization 101, and the resistance value R.sub.MET gradually increases on account of the increasing number of microcracks. It was furthermore established that during regular monitoring of the resistance value R.sub.MET, in the case of a specific change in the resistance value R.sub.MET (e.g. a rise by 200%), a failure of the semiconductor chip became increasingly likely. Monitoring of the resistance value R.sub.MET therefore allows a prediction that the semiconductor chip is approaching its end of life before the chip actually fails. In the case of safety-critical applications such as e.g. in the case of certain components of autonomously driving vehicles, such a prediction may be a crucial advantage for avoiding greater damage.
[0030]
[0031] A transistor cell array integrated in the semiconductor chip 100 is illustrated schematically on the left-hand side of
[0032]
[0033] Power transistor TL, sense transistor T.sub.S and the resistance R.sub.MET are practically the same as in
[0034] A further electronic switch (e.g. transistor T.sub.1) is arranged between the source electrode of the sense transistor T.sub.S and the further transistor T.sub.0. Said electronic switch can be switched on and off in accordance with the logic signal EN.sub.IS. In the example illustrated, the signal EN.sub.IS is fed to the gate electrode of the transistor T.sub.1. The transistor T.sub.1 essentially has the purpose of deactivating the current measurement by means of the sense transistor T.sub.S (temporarily, depending on the operating mode of the circuit). The signals EN.sub.IS and EN.sub.DEG can be generated e.g. via a control logic (see also
[0035] In a first operating mode (current measurement mode), the transistor T.sub.1 is switched on and the transistor T.sub.2 is switched off. In this case, the output of the differential amplifier 20 is disconnected from the sense pin IS and the circuit operates substantially identically to the circuit from
[0036] In a second operating mode (resistance measuring mode), the transistor T.sub.1 is switched off (and the sense transistor T.sub.S is thus inactive) and the transistor T.sub.2 is switched on. In this case, the output of the differential amplifier 20 is connected to the sense pin IS, and the output current i.sub.2 of the differential amplifier 20 is output as measurement current i.sub.S at the sense pin IS and, across the resistance R.sub.S connected to the sense pin, generates the voltage drop V.sub.IS=i.sub.2.Math.R.sub.S=G.Math.V.sub.RMET.Math.R.sub.S=G.Math.i.sub.LOAD.Math.R.sub.METR.sub.S. The transconductance G here has the dimension current/voltage (A/V) or 1/resistance (Ω.sup.−1).
[0037] In order to measure the resistance R.sub.MET, with the load switched on (i.e. power transistor T.sub.L is on), firstly the load current can be measured in the first mode. As mentioned, the associated measurement value V.sub.S,1 is calculated in accordance with the equation V.sub.IS,1=i.sub.LOAD.Math.R.sub.S/K. Afterward, a further measurement is carried out in the second mode. As mentioned, the associated measurement value V.sub.S,2 is calculated in accordance with the equation V.sub.IS,2=G.Math.i.sub.LOAD.Math.R.sub.MET.Math.R.sub.S. The ratio V.sub.IS,2/V.sub.IS,1 of the two measurement values is equal to G.Math.R.sub.MET.Math.K, and the resistance R.sub.MET sought is calculated from the two measurement values as follows:
R.sub.MET=(V.sub.IS,2/V.sub.IS,1)/(K.Math.G). (1).
[0038] In one exemplary embodiment, the measurement values V.sub.S,2 and V.sub.S,1 are digitized for example by an external controller connected to the sense pin IS. The resistance value sought can then be calculated by means of an arithmetic logic unit (ALU, Arithmetic Logic Unit), a programmable processor, a hardwired computing circuit or the like (or a combination of the above options). Depending on the application, it is also not necessary to divide the ratio V.sub.IS,2/V.sub.IS,1 by the product K.Math.G. The information sought is actually already contained in the ratio V.sub.IS,2/V.sub.IS,1, wherein the parameter relevant to the assessment of the degradation of the semiconductor chip 100 is the change in the ratio V.sub.IS,2/V.sub.IS,1 or is dependent on the latter. By way of example, the ratio V.sub.IS,2/V.sub.IS,1 could be normalized to 1 for a new semiconductor chip.
[0039]
[0040] In
[0041]
[0042]
i.sub.S=i.sub.0=V.sub.RMET/R.sub.METn1 (2).
[0043] In this example, the effective transconductance of the differential amplifier circuit is R.sub.METn1.sup.−1. For the resistance measurement, the same explanation given further above with regard to
[0044] The resistances R.sub.METn1, R.sub.METn2 and R.sub.METp are not necessarily resistance components integrated into the semiconductor chip, but rather can be formed by parts of the metallization layers of the semiconductor chip. The transistor T.sub.5 that is always switched on essentially has the purpose of symmetrically connecting the operational amplifier to the circuit nodes N1 and N2. That is to say that the two inputs of the amplifier circuit have approximately the same input resistance R.sub.METp+R.sub.ON,T≈R.sub.METn1+R.sub.ON,T. In some exemplary embodiments, the MOSFETs T.sub.S, T.sub.L are separated from the drive electronics (gate drivers, etc.), i.e. the MOSFETs are arranged “externally” to the drive electronics in separate chip packages. In these cases, the resistances R.sub.METn1, R.sub.METn2 and R.sub.METp also include the resistance of the chip-external connections.
[0045] The sense pin IS is not necessarily a current output as in the examples described previously. In another exemplary embodiment, the resistor R.sub.S can also be integrated in the semiconductor chip 100 and the voltage V.sub.IS=R.sub.S.Math.i.sub.S can be output at the sense pin.
[0046] The communication interface 11 can furthermore be connected to a controller (control logic 10, cf.
[0047] In one exemplary embodiment, the control logic 10 can also be configured to switch over regularly between the first mode and the second mode and to determine and to store regularly updated digital values representing the ratio V.sub.IS,2/V.sub.IS,1 (cf. equation 1) and thus also the resistance value R.sub.MET. The control logic can also be configured to respond to a query received via the communication interface 11 with a digital value representing the degradation of the semiconductor chip. Such a value could also be output in analog form, of course, in another exemplary embodiment.
[0048] One example of a method which can be carried out using the integrated circuits described here is summarized below with reference to the flow diagram from
[0049] The method furthermore comprises amplifying a voltage across a resistance (cf.