ELECTROHYDRAULIC BRAKE MODULE
20230192040 · 2023-06-22
Inventors
- Karlheinz Schaust (Fachbach, DE)
- Klaus Ullmer (Koblenz, DE)
- Thomas Baron (Leimbach, DE)
- Zul Jalal Arif Ramli (Koblenz, DE)
- Mario Heim (Bad Hoenningen, DE)
- Georg Adams (Koblenz, DE)
Cpc classification
F16C1/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/168
PERFORMING OPERATIONS; TRANSPORTING
B60T2220/04
PERFORMING OPERATIONS; TRANSPORTING
B60T7/042
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/441
PERFORMING OPERATIONS; TRANSPORTING
B60T13/662
PERFORMING OPERATIONS; TRANSPORTING
B60T2270/413
PERFORMING OPERATIONS; TRANSPORTING
B60T13/745
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T13/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to an electrohydraulic brake module for a motor vehicle brake system, comprising a housing, a hydraulic module with a piston/cylinder arrangement for generating a hydraulic brake pressure, an electric motor for driving the piston/cylinder arrangement, and a transmission arrangement for mechanically transmitting a brake pedal deflection. Furthermore, the brake module comprises a sensor cluster. The brake module has a redundantly acting sensor system and mechanism.
Claims
1. An electrohydraulic brake module for a motor vehicle brake system, comprising a housing, a hydraulic module with a piston/cylinder arrangement for generating a hydraulic brake pressure, an electric motor for driving the piston/cylinder arrangement, a transmission arrangement for mechanically transmitting a brake pedal deflection, a pedal travel transducer arrangement which is coupled to the transmission arrangement and is guided or mounted in the housing, with a first mechanism element and a second mechanism element, a printed circuit board which is connected to the housing, with a sensor cluster which has a pedal travel sensor arrangement, the pedal travel transducer arrangement having a first pedal travel transducer, the pedal travel sensor arrangement having a first pedal travel sensor, the first pedal travel transducer and the first pedal travel sensor together forming a first pedal travel detection unit which electronically detects the brake pedal deflection during operation, the pedal travel transducer arrangement having a second pedal travel transducer, the pedal travel sensor arrangement having a second pedal travel sensor, the second pedal travel transducer and the second pedal travel sensor together forming a second pedal travel detection unit which electronically detects the brake pedal deflection during operation in a redundant manner with respect to the first pedal travel detection unit, the first mechanism element establishing a force flow between the transmission arrangement and the housing in the case of a brake pedal actuation, and the second mechanism element establishing a force flow between the transmission arrangement and the housing in a redundant manner with respect to the first mechanism element in the case of a brake pedal actuation.
2. The electrohydraulic brake module according to claim 1, wherein the pedal travel transducer arrangement comprises a guide element which is coupled to the transmission arrangement and which is operatively connected to the first and the second mechanism elements and establishes a force flow between the transmission arrangement and the housing.
3. The electrohydraulic brake module according to claim 2, wherein the guide element is guided such that it can be moved linearly in the housing, and supporting the first and the second pedal travel transducers, wherein the transmission arrangement has a thrust rod which is guided such that it can be moved linearly, acts on the guide element with a thrust force in the case of a brake pedal actuation, and is connected via a connecting point to the guide element in such a way that a thrust movement of the thrust rod can be forwarded into a linear movement of the guide element, and wherein the first and the second mechanism element in each case being a spring, which acts between the housing and the guide element with a restoring force which acts counter to the thrust force, wherein the springs are arranged in each case in such a way that their respective lines of action run parallel to a linear movement direction of the guide element.
4. The electrohydraulic brake module according to claim 3, wherein the first spring is prestressed in a rest position of the guide element.
5. The electrohydraulic brake module according to, claim 1, wherein the first pedal travel detection unit is a pedal travel detection unit which detects in accordance with an inductive sensor principle, and the second pedal travel detection unit is a pedal travel detection unit which detects in accordance with a Hall sensor principle.
6. The Electrohydraulic brake module according to claim 2, wherein the guide element is of annular configuration, with a gearwheel toothing system at least in sections, and being mounted rotatably in the housing, wherein the transmission arrangement has a push-pull rod which is guided such that it can be moved linearly, acts on the guide element alternatively with a thrust and pulling force in a case of a brake pedal actuation, and is connected via a connecting point to the guide element in such a way that a thrust movement of the push/pull rod is converted into a rotational movement of the guide element, wherein the first and the second mechanism element are in each case of wheel-shaped configuration, and being mounted in each case in a stationary and a rotatable manner in the housing by way of a cover element, wherein the first and the second mechanism element are positioned next to one another in the housing in such a way that they in each case form a gear mechanism, with the guide element of annular configuration and its gearwheel toothing system, and wherein the first mechanism element supports the first pedal travel transducer, and the second mechanism element supports the second pedal travel transducer.
7. The electrohydraulic brake module according to claim 6, wherein the connecting point being such that, together with the push/pull rod, forms a cross-slider crank mechanism, in which the annular guide element has a slotted guide and the push/pull rod has a pin which is guided in the slotted guide.
8. The electrohydraulic brake module according to claim 6, the first and the second pedal travel detection unit in each case being a pedal travel detection unit which detects in accordance with a magneto-resistive sensor principle.
9. An electrohydraulic brake module for a motor vehicle brake system, comprising: a housing, a hydraulic module with a piston/cylinder arrangement for generating a hydraulic brake pressure, an electric motor for driving the piston/cylinder arrangement, a transmission arrangement for mechanically transmitting a brake pedal deflection, a pedal travel transducer arrangement which is coupled to the transmission arrangement and is guided or mounted in the housing, with a first mechanism element and a second mechanism element, a printed circuit board which is connected to the housing, with a sensor cluster which has a pedal travel sensor arrangement, wherein the pedal travel transducer arrangement has a pedal travel transducer, the pedal travel sensor arrangement having a first pedal travel sensor, the pedal travel transducer and the first pedal travel sensor together forming a first pedal travel detection unit which electronically detects the brake pedal deflection during operation, the pedal travel sensor arrangement having a second pedal travel sensor, the pedal travel transducer and the second pedal travel sensor together forming a second pedal travel detection unit which electronically detects the brake pedal deflection in a redundant manner with respect to the first pedal travel detection unit during operation, wherein a first mechanism element establishes a force flow between the transmission arrangement and the housing in a case of a brake pedal actuation, and a second mechanism element establishing a force flow between the transmission arrangement and the housing in a redundant manner with respect to the first mechanism element in the case of a brake pedal actuation.
10. The electrohydraulic brake module according to claim 9, wherein the pedal travel transducer arrangement comprises a guide element which is coupled to the transmission arrangement, and which is operatively connected to the first and the second mechanism element and establishes a force flow between the transmission arrangement and the housing.
11. The electrohydraulic brake module according to claim 10, wherein the guide element is guided in the housing such that it can be moved linearly, the guide element supports the pedal travel transducer, the transmission arrangement having a thrust rod which is guided such that it can be moved linearly, act with a thrust force on the guide element in the case of a brake pedal actuation, and is connected via a connecting point to the guide element in such a way that a thrust movement of the thrust rod can be forwarded into a linear movement of the guide element, and the first and the second mechanism element in each case being a spring, which acts between the housing and the guide element with a restoring force which acts counter to the thrust force, the springs being arranged in each case in such a way that their respective lines of action run parallel to a linear movement direction of the guide element.
12. The electrohydraulic brake module according to claim 9, wherein the first and the second pedal travel detection unit in each case being a pedal travel detection unit which detects in accordance with a inductive sensor principle, or the first and the second pedal travel detection unit in each case being a pedal travel detection unit which detects in accordance with a Hall sensor principle and in the case of which the pedal travel transducer is a permanent bipolar magnet, or the first and the second pedal travel detection unit in each case being a pedal travel detection unit which detects in accordance with the Hall sensor principle and in the case of which the pedal travel transducer is a permanent multipolar magnet.
13. The electrohydraulic brake module according to claim 9, wherein the first and the second pedal travel detection unit in each case being a pedal travel detection unit which detects in accordance with a Hall sensor principle, and the pedal travel transducer being a permanent bipolar magnet, the first pedal travel sensor having two individual sensors which are arranged in a row in the movement direction of the pedal travel transducer arrangement, and it being possible for the first pedal travel sensor to detect a greater movement travel of the pedal travel transducer arrangement than the second pedal travel sensor.
14. An electrohydraulic brake module according to claim 1, wherein the electrohydraulic brake module having a rotor position transducer arrangement with a rotor position transducer, the sensor cluster having a rotor position sensor arrangement with a rotor position sensor, and the rotor position transducer and the rotor position sensor together forming a rotor position detection unit which detects in accordance with an inductive sensor principle, which rotor position detection unit electronically detects the rotor position of the rotor of the electric motor during operation.
15. The electrohydraulic brake module according to claim 14, wherein the rotor position sensor arrangement is arranged on a first side of the printed circuit board, and the pedal travel sensor arrangement and a microswitch being arranged on a second side of the printed circuit board opposite the first side.
16. The electrohydraulic brake module according to claim 15, wherein the sensor cluster comprises the microswitch with a switching lever, for activating the electrohydraulic brake module and/or other systems in a vehicle from a rest state and/or for activating a vehicle brake light, the microswitch being arranged on the second side.
17. The electrohydraulic brake module according to claim 1, wherein the electrohydraulic brake module, having an electronic interface for transmitting digital signals to an electronic control unit, for controlling the electric motor.
18. The electrohydraulic brake module according to claim 1, wherein the first and the second pedal travel detection units in each case are pedal travel detection units which detect in accordance with an inductive sensor principle.
19. The electrohydraulic brake module according to claim 1, wherein the first and the second pedal travel detection units in each case are pedal travel detection units which detect in accordance with a Hall sensor principle.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0038] Further features, advantages and possible applications of the present disclosure result from the following description of the exemplary arrangements and the diagrammatic figures. For the sake of clarity, all the illustrated elements in figure are not necessarily provided with a reference numeral. Corresponding elements or regions are then labelled at least in another figure, however, and the meaning can be gathered from there. Furthermore, identical reference numerals in the figures stand for identical or similar objects.
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DETAILED DESCRIPTION
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[0059] The rotor position sensor arrangement 61 is arranged on the first side 41 of the printed circuit board 40, and the pedal travel sensor arrangement 51 is arranged on the second side 42 of the printed circuit board 40. The rotor position sensor arrangement 61 has a rotor position sensor 62. The rotor position sensor 62 and the rotor position transducer 64 together form a rotor position detection unit 65 which operates in accordance with the inductive sensor principle. The rotor position sensor 62 correspondingly has transmitting and receiving coils. An integrated circuit belonging to the rotor position sensor 62 is contained on the printed circuit board 40.
[0060] The pedal travel sensor arrangement 51 has a first pedal travel sensor 52 and a second pedal travel sensor 55. The first pedal travel sensor 52 and the first pedal travel transducer 72 together form a first pedal travel detection unit 53 which operates in accordance with the inductive principle. The first pedal travel sensor 52 accordingly has transmitting and receiving coils. An integrated circuit belonging to the pedal travel sensor 52 is contained on the printed circuit board 40. The second pedal travel sensor 55 and the second pedal travel transducer 75 together form a second pedal travel detection unit 56 which operates in accordance with the Hall principle. The second pedal travel sensor 55 accordingly has an electrode arrangement for utilizing the Hall effect. An integrated circuit belonging to the pedal travel sensor 55 is contained on the printed circuit board 40. In this case, the pedal travel sensor 55 is formed by way of a plurality of (at least two) individual sensors 54, in order to detect a displacement of the second pedal travel transducer 75.
[0061] The second pedal travel detection unit 56 forms a unit, redundant with respect to the first pedal travel detection unit 53, for the detection of a pedal deflection. Therefore, the brake module 1 operates reliably even if the first pedal travel detection unit 53 should fail during operation. The brake module 1 can also be designed in such a way that the first pedal travel detection unit 53 operates in accordance with the Hall principle and the second pedal travel detection unit 56 operates in accordance with the inductive principle. In this case, the pedal travel detection unit which operates in accordance with the inductive principle would be the redundant unit.
[0062] Furthermore, the printed circuit board 40 has a microswitch with a roller lever 67, by way of which, for example, a brake light of an associated vehicle can be activated and deactivated, or one or more systems, for example, the electronic controller of the brake module 1, can be activated from a rest state. The connectors 48 in
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[0064] The second pedal travel detection unit 56 forms a unit, redundant with respect to the first pedal travel detection unit 53, for the detection of a pedal deflection. Therefore, the brake module 1 operates reliably even if the first pedal travel detection unit 53 should fail during operation. The brake module 1 can also be designed in such a way that the first pedal travel detection unit 53 is the redundant unit.
[0065] The first and the second pedal travel sensor 52, 55 are arranged on the printed circuit board 40 next to one another and at a spacing from one another in such a way that they can detect a rotation of the gear wheels 80′, 85′ or the pedal travel transducers 72, 75. That is to say, the first gearwheel 80′ is arranged together with the first pedal travel transducer 72 in such a way that its rotation can be detected by way of the first pedal travel sensor 52, and the second gearwheel 85′ is arranged together with the second pedal travel transducer 75 in such a way that its rotation can be detected by way of the second pedal travel sensor 55.
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[0067] The first and the second pedal travel sensor 52, 55 are arranged next to one another, for example orientated at a spacing from one another in each case along parallel to the linear movement direction L of the guide element 90, with the result that they can detect a linear movement of the guide element 90 or of the pedal travel transducer 172. Correspondingly, the pedal travel transducer 172 is arranged in such a way that it moves along the first pedal travel sensor 52 and the second pedal travel sensor 55 in the case of a linear movement of the guide element 90. The pedal travel transducer 172 is correspondingly so wide that it covers the two pedal travel sensors 52, 55.
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[0069] In the case of the two variants
[0070] In the case of the variant
[0071] The first pedal travel sensor 52 and the pedal travel transducer 172 together form a first pedal travel detection unit 153 which operates in accordance with the Hall principle. The first pedal travel sensor 52, that is to say the individual sensors 54.1 and 54.2, accordingly has in each case an electrode arrangement for utilizing the Hall effect. An integrated circuit belonging to the pedal travel sensor 52 is contained on the printed circuit board 40.
[0072] The second pedal travel sensor 55 and the pedal travel transducer 172 together form a second pedal travel detection unit 156 which operates in accordance with the Hall effect. The second pedal travel sensor 55 accordingly has an electrode arrangement for utilizing the Hall effect. An integrated circuit belonging to the pedal travel sensor 55 is contained on the printed circuit board 40. The second pedal travel detection unit 156 forms a unit, redundant with respect to the first pedal travel detection unit 153, for the detection of a pedal deflection. Therefore, the brake module 1 operates reliably even if the first pedal travel detection unit 153 should fail during operation. A greater detection travel results for the first pedal travel detection unit 153 as a result of the two individual sensors 54.1 and 54.2 which are spaced apart from one another than in the case of the second redundant pedal travel detection unit 156. The detection travel of the first pedal travel detection unit 153 depicts a great brake pedal deflection and ensure satisfactory handling of the brake module 1, since the brakes can be actuated in a finely metered manner by way of a great brake pedal travel. The redundant pedal travel detection unit 156 forms a smaller detection travel which is sufficient as redundancy function, however. The number of parts is reduced by way of the restriction to a second sensor which is not formed from a plurality of individual sensors, which has a favourable effect on production costs and handling capability.
[0073] In the case of the variant