Low Friction High Speed Roll Door at High Wind Loads
20170356239 · 2017-12-14
Assignee
Inventors
- Ruiping Ouyang (Richardson, TX, US)
- Sree Lakshmi Kanuri (Lewisville, TX, US)
- Toru Kimura (Plano, TX, US)
Cpc classification
E06B9/80
FIXED CONSTRUCTIONS
E06B9/581
FIXED CONSTRUCTIONS
E06B9/13
FIXED CONSTRUCTIONS
E06B2009/1566
FIXED CONSTRUCTIONS
E06B9/15
FIXED CONSTRUCTIONS
International classification
E06B9/15
FIXED CONSTRUCTIONS
E06B9/80
FIXED CONSTRUCTIONS
E06B9/17
FIXED CONSTRUCTIONS
Abstract
A high speed roll door is movable between an open and a closed position at an opening of a building. The door includes a flexible curtain and a pair of side columns. Each side column provides an inner track to guide the curtain in vertical movement and restrain the curtain from lateral movement during deployment and retraction. The curtain further includes multiple cross bars supporting the flexible curtain from one of the pair of side columns to the other. Each of the cross bars further includes a first longitudinal bar sandwiching part of the curtain; and a second longitudinal bar pivotally connected to the first longitudinal bar. The hinge has an axis of rotation parallel to the first and the second longitudinal bars. At least a wheel is rotatably affixed to each end of the second longitudinal bar to engage the inner track of each of the side columns.
Claims
1. A roll door movable between an open position and a closed position, the roll door comprising: a flexible curtain having a pair of opposed side edges, each side edge configured to be inserted within a track member; at least one rigid cross-bar secured to the flexible curtain, the cross-bar extending between the pair of opposed side edges, the cross-bar having opposed ends; and at least one roller secured to each end of the cross-bar, the roller positioned to move within the track member as the roll door is moved between the open and closed positions.
2. The roll door of claim 1, wherein the at least one rigid bar connects a first section of the flexible curtain to a second section of the flexible curtain.
3. The roll door of claim 1, wherein the at least one cross bar further comprises a first rigid bar pivotally connected to a second bar along an axis, the axis extending between the opposed side edges of the flexible curtain.
4. The roll door of claim 3, wherein the first rigid bar connects to a first section of the flexible curtain and the second rigid bar connects to a second section of the rigid bar.
5. The roll door of claim 1, wherein the at least one cross bar further comprises a wheel secured to each respective end of the cross-bar, the wheel movable within the track member.
6. The roll door of claim 1, further comprising a bottom bar secured to a bottommost portion of the flexible curtain, the bottom bar having a flexible tab extending from an end thereof and configured to removably engage the track member.
7. The roll door of claim 1, wherein the flexible tab further includes a stopper member secured thereto.
8. The roll door of claim 1, further comprising a plurality of spherical members secured to each of the opposed side edges for engaging the track member.
9. A roll door movable between an open position and a closed, the roll door comprising: a pair of side columns for supporting a flexible curtain movable between the open and closed positions, the side columns having a front wall, a rear wall, and a pair of sidewalls; a lateral restrictor extending from an inner surface of each of the sidewalls and forming a gap therebetween to receive at least a portion of the curtain therethrough, the lateral restrictors, the sidewalls and the rear wall forming an inner track; a plurality of spaced apart locking members coupled to the flexible curtain at positions along opposed side edges of the curtain so as to be disposed within the inner track, the locking members sized so as to prevent passage through the gap formed by the lateral restrictors; and a support member secured to and covering an end of the lateral restrictors, the support member protecting the flexible curtain against damage from the lateral restrictors and reducing friction between the track and the gliding spheres.
10. The roll door of claim 9, wherein the plurality of spaced apart locking members are made from ultra-high-molecular-weight polyethylene.
11. The roll door of claim 8, wherein each of the plurality of spaced apart locking members are spherical.
12. The roll door of claim 11, wherein the spherical locking members include a first and second half secured on respective sides of the flexible curtain.
13. The roll door of claim 8, wherein the front wall further comprises a pair of guide walls forming a gap to receive at least a portion of the flexible curtain therethrough.
14. The roll door of claim 13, wherein the guide walls further include a brush liners for contacting the flexible curtain.
15. A roll door assembly having a flexible curtain movable between an open position, to allow passage through a passageway, and a closed position, to prevent passage through the passageway, the assembly comprising: a pair of side columns each having a track disposed therein to receive a respective edge of the flexible curtain; a bottom bar secured to a lower edge of the flexible curtain; at least one lock plate disposed inside the side column, the at least one lock plate having a slot to receive at least a portion of the bottom bar when the flexible curtain is in the closed position to prevent the bottom bar, and thus the flexible curtain, from detaching from the columns.
16. The assembly of claim 15, wherein the bottom bar further includes a flexible tab extending from at least one end of the bottom bar, the at least one flexible tab engaging the lock plate then the flexible curtain is in the closed position.
17. The assembly of claim 16, wherein the flexible tab further comprises a stopper member sandwiching the flexible tab, the stopper and the flexible tab having a width wider than a width of the slot in the stop plate to prevent the flexible tab from traveling through the slot when the flexible curtain is in the closed position.
18. The assembly of claim 17, wherein the stopper member is made from ultra-high-molecular-weight polyethylene.
19. The assembly of claim 15, further comprising a plurality of locking members disposed on the respective edges of the flexible curtain, the locking members slideable within the track as the flexible curtain is positioned between the open and closed positions.
20. The assembly of claim 19, wherein the locking members are spherical.
21. The assembly of claim 14, further comprising brush members disposed within the columns to sealingly engage the flexible curtain.
22. A roll door movable between an open position and a closed, the roll door comprising: a pair of side channels for guiding a flexible curtain movable between the open and closed positions via a plurality of retention members, each of the side channels having a back wall, an angular end wall, and a pair of sidewalls, wherein each of the plurality of retention members further includes a rectangular portion and a non-rectangular portion, the non-rectangular portion operable to engage the angular end wall at an angle to prevent the retention members from passing through a space between a first of the pair of sidewalls and the angular end wall extending from a second of the pair of side walls when the flexible curtain is under sufficient loads to pull the plurality of retention members from a neutral position at which the plurality of retention members is not in contact with the angular end wall of the side channels to a contact position at which the non-rectangular portion is pressed against the angular end wall.
Description
DESCRIPTION OF THE FIGURES
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037] Like elements are referenced with like numerals.
DETAILED DESCRIPTION
[0038]
[0039] In operation, a drive assembly 125 moves the flexible curtain 145 between the open and closed positions. According to some embodiments, a second drive assembly 127 is used to operate concurrently with or as a backup to the drive assembly 125. In the embodiment illustrated in
[0040] Referring specifically to
[0041] In operation, the bottom bar 130 extends laterally into the tracks 137 without significantly restricting and/or otherwise resisting the vertical movement of the flexible curtain 145. As discussed in greater detail below, when the roll door 100 is in the closed position, the ends 160, and in particular the flexible tabs 330 of the bottom bar 130, extend into and otherwise engage with the respective lock plates 170 disposed within the side columns 135. This engagement secures the flexible curtain 145 in the closed position and resists wind and other forces acting on the flexible curtain 145 potentially causing the bottom bar 130 from detaching from the tracks 137.
[0042] According to some embodiments, the flexible curtain 145 may include one or more cross-bars (or wind struts) 150, which support the flexible curtain 145 at spaced apart vertical intervals. As illustrated in
[0043] Referring to the embodiment illustrated in
[0044] According to some embodiments, a pair of wheels 210 and 212 is rotatably affixed to each end of the cross-bar 150, and in one embodiment, to the second longitudinal bar 232. In operation, the wheels 210 and 212 engage and are otherwise movable within the track 137 such that under high wind loads, the translational movement of the plurality of cross bars 150 will not encounter significant frictional increase while the flexible curtain 145 moves between the open and closed positions. Furthermore, the wheels 210 and 212 are sized so as to be secured and maintained within the track 137 even when high wind forces act against the flexible curtain 145.
[0045] The wheels 210 and 212 are supported on shafts 220 and 224 having bearings 228. The bearing 228 may be a rolling-element bearing, a journal bearing, or other types of bearings, such as a magnetic bearing. In some embodiments, the wheels 210 and 212 are coaxially aligned for providing balanced support while moving inside the track 137. In operation, the track 137 provides a vertical pathway to support wheels 210 and 212 for vertical movement while at the same time restraining the horizontal movement, deflection and possible separation of the cross-bars 150 from the track 137.
[0046] The second longitudinal bar 232 includes a back piece 221, which provides a first half support for the flexible curtain 145 and a receiving opening 235 aligned with a common axis 227. The wheels 210 and 212 are mounted concentric to the common axis 227. The second longitudinal bar 232 further includes a front piece 223 that is coupled to the back piece 221. The front piece 223 provides a second half support for the flexible curtain 145. The extended distance between the front piece 223 and the back piece 221 provides an increased stability to the shaft 220 to avoid substantial bending or rotation deformation under loads. As a result of the extended distance, the second longitudinal bar 232 has a greater thickness than the first longitudinal bar 230. The increased thickness further provides the cross-bar 150 an improved bending resistance for the width of the flexible curtain 145. The wheels 210 and 212 are positioned beyond the side edges 147 relative to the flexible curtain 145. Thus, when the flexible curtain 145 is rolled up, the wheels 210 and 212 do not interfere with the rolling operation.
[0047] Referring specifically to
[0048] In use, the lock plate 170 may be fastened to the side columns 135 by fasteners 322. Furthermore, in the embodiment illustrated in
[0049] Referring now to
[0050] According to some embodiments, the flexible tab 330 may be made from any material that allows for substantial elastic bending. For example, according to one embodiment, the flexible tab 330 is formed of rubber or any other type of elastic polymer to enable deflection or bending thereof. Regardless of the material, the stiffness of the flexible tab 330 should be less than the stiffness of the bottom bar 130 so that the flexible tab 330 bends in lieu of the bottom bar 330 bending. Thus, for example, if a forklift impacts the roll door 100, the flexible tab 330 is able to deflect or otherwise bend to allow the bottom bar 130 to break away from the tracks 137 without damaging the tracks 137 or the bottom bar 130. When the bottom bar 130 breaks away, the flexible curtain 145 may fold along the cross bar 150 closest to the bottom bar 130, where the flexible curtain 145 is laterally restrained (e.g., by the wheels 210 and 220). In some other embodiments, the flexible curtain 145 may fold along a line where there is other lateral constraint closest to the bottom bar 130 (such as, for example, constraints by spheres 530 as discussed in
[0051] According to some embodiments, a flexible tab 330 can include a stopper member 410, which, as explained in greater detail below, is sized to engage with the lock plate 170 to prevent the flexible tab 330 from separating from the track 137. With reference to
[0052] In some embodiments, the stopper members 410 sandwich and are otherwise disposed on both sides of the flexible tab 310 and are secured via a plurality of fasteners 412. In other embodiments, a stopper member 410 is secured to a single side of the flexible tab 310. In the alternative, the stopper members 410 can be formed integral with the flexible tab 310 and can be any shape or size. According to embodiments disclosed herein, the size of the stopper members 410 should be large enough to not travel through the slot 320 on the lock plate 170, but sized small enough to travel through and otherwise exit the tracks 137 so that, as explained above, the bottom bar 130 can break-away from the tracks 137 and thus, the side columns 135 in the event of contact by a vehicle.
[0053] According to some embodiments, the stopper members 410 may be made from ultra-high-molecular-weight polyethylene or other strong and light materials to engage the lock plate 170. In some embodiments, the flexible tab 330 may be made from ultra-high-molecular-weight polyethylene in one piece, for example, to mold the flexible tab 415, the stoppers 410 as one and removes the need to assemble. The stoppers 410 are removable such that in the event a stopper becomes damaged, they can be replaced without replacing the flexible tab 330.
[0054] Referring now to
[0055] In operation, the spaced apart gliding spheres 530 support the flexible curtain 145 within the tracks 137 for movement of the flexible curtain 145 between the open and closed positions while also prevent separation of the flexible curtain 145 from the tracks 137 under high wind load conditions. Preferably, the spheres 530 are formed of a material having a low frictional coefficient so as to minimize frictional engagement between the spheres 530 and the tracks 137. In some embodiments, the gliding spheres 530 are made from ultra-high-molecular-weight polyethylene or other lightweight and durable material.
[0056] Referring specifically to
[0057] According to some embodiments, each of the pair of side columns 135 is formed having a rectangular cross section bent from a set of metal sheets 501. For example, the side column 135 includes a first section 501a bent at three locations to form a bracket having an end side 541a, and a second section 501b, bent at four locations to form a bracket having an end side 541b. In the embodiment illustrated in
[0058] According to the embodiment illustrated in
[0059] Each lateral restrictor 503 includes extends from the sidewalls 554 and 556 a sufficient distance forming a gap 540 therebetween (
[0060] Referring specifically to
[0061] Referring to
[0062]
[0063] In the embodiment illustrated in
[0064] In the embodiment illustrated in
[0065]
[0066] According to embodiments disclosed herein, the retention members 612 are formed having a first member 630 and a second member 632 that attach together and are otherwise secured to respective opposite sides of the door 604. In
[0067] According to some embodiments, each of the members 630, 632 are secured together via at least one fastener, such as, for example, a threaded screw, that extends through the door 604 and engages threads in a corresponding threaded interior opening in the member 630 and/or 632. In other embodiments, each member 630 and 632 can be secured directly to each side of the door 604 via an adhesive or otherwise. According to embodiments disclosed herein, a plurality of retention members 612 are coupled in an aligned, spaced-apart relationship along the right and left side edges 608a and 608b of the main body door 604 to guide and retain the door 604 within the door frame 602, as schematically illustrated in
[0068] In the foregoing description of certain embodiments, specific terminology has been resorted to for the sake of clarity. However, the disclosure is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes other technical equivalents which operate in a similar manner to accomplish a similar technical purpose. Terms such as “left” and right”, “front” and “rear”, “above” and “below” and the like are used as words of convenience to provide reference points and are not to be construed as limiting terms.
[0069] In this specification, the word “comprising” is to be understood in its “open” sense, that is, in the sense of “including”, and thus not limited to its “closed” sense, that is the sense of “consisting only of”. A corresponding meaning is to be attributed to the corresponding words “comprise”, “comprised” and “comprises” where they appear.
[0070] In addition, the foregoing describes some embodiments of the disclosure, and alterations, modifications, additions and/or changes can be made thereto without departing from the scope and spirit of the disclosed embodiments, the embodiments being illustrative and not restrictive.
[0071] Furthermore, the disclosure is not to be limited to the illustrated implementations, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the disclosure. Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. Further, each independent feature or component of any given assembly may constitute an additional embodiment.