EMERGENCY STEERING SYSTEM FOR VEHICLE

Abstract

An emergency steering system for a vehicle, may include a planetary gear mounted in an inlet space of a gear box for a steering apparatus so that the planetary gear is ordinarily operated at a gear ratio of 1:1 and has an increased gear ratio in the event of failure of a main steering device; and a gear ratio increasing device mounted to an upper plate portion of the gear box to increase the gear ratio of the planetary gear.

Claims

1. An emergency steering system for a vehicle, comprising: a planetary gear apparatus mounted in an inlet space of a gear box for a steering apparatus wherein the planetary gear apparatus is ordinarily operated at a gear ratio of 1:1 and has an increased gear ratio in an event of failure of a main steering device; and a gear ratio increasing device mounted to an upper plate portion of the gear box to increase the gear ratio of the planetary gear apparatus.

2. The emergency steering system of claim 1, wherein the planetary gear apparatus includes: a small sun gear connected to a steering wheel; a plurality of first pinions engaged with the small sun gear; a large sun gear coaxially disposed behind the small sun gear; a plurality of second pinions engaged with a respective first pinion and the large sun gear; a ring gear inscribed and engaged with the second pinions; and a carrier connected to rotation centers of the first and second pinions while being restrainedly connected to the large sun gear, the carrier being mounted to the upper plate portion of the gear box, and wherein the large sun gear is separated from the carrier by operation of the gear ratio increasing device when the main steering device has the failure.

3. The emergency steering system of claim 2, wherein the carrier includes first shafts inserted through centers of a respective first pinion and through a body of the large sun gear, second shafts inserted through centers of a respective second pinion, connection links, each of which has a first end portion connected to an associated one of the first shafts by a hinge and a second end portion connected to an associated one of the second shafts by a hinge, and a stationary link fixed to the upper plate portion of the gear box to interconnect the connection links.

4. The emergency steering system of claim 2, wherein the large sun gear is maintained in a state in which the large sun gear is engaged with the second pinions even though the large sun gear is separated from the carrier.

5. The emergency steering system of claim 1, wherein the gear ratio increasing device includes: a controller configured to detect the failure of the main steering device; and an actuator mounted to the upper plate portion of the gear box wherein a sun gear of the planetary gear apparatus is pushed and separated from first shafts of a carrier in response to a command signal of the controller.

6. The emergency steering system of claim 5, wherein a pusher is mounted to a piston of the actuator to be ordinarily maintained in a state in which the pusher is distanced from a front surface of the large sun gear and to push the large sun gear by moving forward together with the piston in an event of failure of the main steering device.

7. The emergency steering system of claim 2, wherein the gear ratio increasing device includes: a controller configured to detect the failure of the main steering device; and an actuator mounted to the upper plate portion of the gear box wherein the large sun gear of the planetary gear apparatus is pushed and separated from first shafts of the carrier in response to a command signal of the controller.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0027] FIG. 1 is a view schematically illustrating a vehicle steering apparatus;

[0028] FIG. 2 is a circuit diagram illustrating a conventional emergency steering system;

[0029] FIG. 3 is a perspective view illustrating an emergency steering system according to an exemplary embodiment of the present invention;

[0030] FIG. 4 is a perspective view illustrating a normal operation state of the emergency steering system according to the exemplary embodiment of the present invention;

[0031] FIG. 5 is a perspective view illustrating an emergency operation state of the emergency steering system according to the exemplary embodiment of the present invention; and

[0032] FIG. 6 and FIG. 7 are cross-sectional views before and after a gear ratio increasing device of the emergency steering system according to the exemplary embodiment of the present invention is operated.

[0033] It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various exemplary features illustrative of the basic principles of the invention. The specific design features of the present invention as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particular intended application and use environment.

[0034] In the figures, reference numbers refer to the same or equivalent parts of the present invention throughout the several figures of the drawing.

DETAILED DESCRIPTION

[0035] Reference will now be made in detail to various embodiments of the present invention(s), examples of which are illustrated in the accompanying drawings and described below. While the invention(s) will be described in conjunction with exemplary embodiments, it will be understood that the present description is not intended to limit the invention(s) to those exemplary embodiments. On the contrary, the invention(s) is intended to cover not only the exemplary embodiments, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the invention as defined by the appended claims.

[0036] FIG. 3 is a perspective view illustrating an emergency steering system according to an exemplary embodiment of the present invention, and reference numeral 40 denotes a planetary gear.

[0037] The planetary gear 40 is mounted in the inlet space of a gear box 10, and has a structure in which the planetary gear 40 is ordinarily operated at a gear ratio of 1:1 and the gear ratio thereof is increased in the event of failure of a main steering device.

[0038] To this end, the planetary gear 40 includes a small sun gear 41 which is connected to a steering wheel and has a small diameter, a plurality of first pinions 42 which are circumscribed and engaged with the small sun gear 41, a large sun gear 43 which has a larger diameter than the small sun gear 41 and is coaxially disposed behind the small sun gear 41, a plurality of second pinions 44, each of which has an axial length longer than each of the first pinions 42, and which are circumscribed and engaged with the respective first pinions 42 and the large sun gear 43, and a ring gear 45 which is an internal gear inscribed and engaged with the second pinions 44.

[0039] The first pinions 42 and the large sun gear 43 are restrainedly interconnected by a carrier 46, and the second pinions 44 are also retrained by the carrier 46.

[0040] In other words, the carrier 46 is connected to the first and second pinions 42 and 44, and at the same time is restrainedly connected to the large sun gear 43 by a hinge.

[0041] To this end, the carrier 46 includes first shafts 46-1 which are inserted through the centers of the respective first pinions 42 and through the body of the large sun gear 43, second shafts 46-2 which are inserted through the centers of the respective second pinions 44, connection links 46-3, each of which has one end portion connected to an associated one of the first shafts 46-1 by a hinge and the other end portion connected to an associated one of the second shafts 46-2 by a hinge, and a tripod-shaped stationary link 46-4 which interconnects the connection links 46-3 and is fixed to the upper plate portion of the gear box.

[0042] In the instant case, the large sun gear 43 is separated from the first shafts 46-1 of the carrier 46 by the operation of a gear ratio increasing device 50 when the main steering device has failure. To prevent the decoupling of the large sun gear 43 from the first shafts 46-1 even though the large sun gear 43 is separated therefrom, the large sun gear 43 is maintained in the state in which it is engaged with the second pinions 44.

[0043] The gear ratio increasing device 50 is a device which is mounted to the upper plate portion of the gear box 10 to increase the gear ratio of the planetary gear 40 in the event of failure of the main steering device. The gear ratio increasing device 50 includes a controller 52 which detects the failure of the main steering device, and an actuator 54 which is mounted to the upper plate portion of the gear box 10 and pushes the large sun gear 43 of the planetary gear 40 in response to the command signal of the controller 52 to separate the large sun gear 43 from the first shafts 46-1 of the carrier 46.

[0044] A separate pusher 58 is further mounted to a piston 56 of the actuator 54. Therefore, the pusher 58 is ordinarily maintained in the state in which it is distanced from the front surface of the large sun gear 43, and is configured to push the large sun gear 43 by moving forward along with the forward movement of the piston 56 in response to the command signal of the controller 52 in the event of failure of the main steering device.

[0045] Hereinafter, the operation flow of the emergency steering system having the above-mentioned structure according to the exemplary embodiment of the present invention will be described.

[0046] Ordinary State (Normal Operation of Main Steering Device)

[0047] FIGS. 4 and 6 are perspective and cross-sectional views illustrating the normal operation state of the emergency steering system according to the exemplary embodiment of the present invention.

[0048] When the main steering device, namely a main pump connected to an engine is normally operated, the planetary gear 40 is operated at a gear ratio of 1:1.

[0049] When the driver first turns the steering wheel in a forward direction, the small sun gear 41 is rotated forward by torque (rotational force).

[0050] In the instant case, the first pinions 42 engaged with the small sun gear 41 are reversely rotated by the forward rotation of the small sun gear 41, and then the second pinions 44 engaged with the first pinions 42 must rotate forward again. However, the second pinions 44 are not rotated since the large sun gear 43 engaged with the second pinions 44 is restrained so as not to move by the carrier 46.

[0051] In more detail, the first shafts 46-1 of the carrier 46 are inserted through the centers of the respective first pinions 42 and the body of the large sun gear 43, the second shafts 46-2 are inserted through the centers of the respective second pinions 44, the respective shafts 46-1 and 46-2 are interconnected by the connection links 46-3, and the connection links 46-3 are interconnected by the stationary link 46-4 fixed to the upper plate portion of the gear box 10. Therefore, the large sun gear 43 engaged with the second pinions 44 is restrained so as not to move by the first shafts 46-1 of the carrier 46.

[0052] When the large sun gear 43 is restrained by the carrier 46, the second pinions 44 engaged with the large sun gear 43 and the first pinions 42 engaged with the second pinions 44 are restrained together so as not to rotate.

[0053] Thus, even though the small sun gear 41 rotates in the forward or reverse direction, the first and second pinions 42 and 44 are not rotated.

[0054] Therefore, when the small sun gear 41 rotates depending on the operation of the steering wheel by the driver, torque during the rotation of the small sun gear 41 is directly transferred to the ring gear 45 through the first pinions 42, the large sun gear 43, and the second pinions 44, which are integrally restrained by the carrier 46.

[0055] Ultimately, the first pinions 42, the large sun gear 43, and the second pinions 44, which are integrally restrained by the carrier 46, and the ring gear 45 are simultaneously rotated by the torque of the small sun gear 41, so that the gear ratio of the small sun gear 41 as an input gear to the ring gear 45 as an output gear is 1:1.

[0056] Meanwhile, when the main steering device is normally operated, the gear ratio of the steering wheel to the output shaft (driving wheel) of the gear box is predetermined to be about 20.2:1, and the gear ratio of the small sun gear 41 as an input gear to the ring gear 45 as an output gear is 1:1. Therefore, a steering force may be smoothly transferred from the ring gear 45 to the input shaft in the gear box 10, based on the predetermined gear ratio of about 20.2:1, facilitating steering to be normally conducted.

[0057] Emergency State (Failure of Main Steering Device)

[0058] FIGS. 5 and 7 are perspective and cross-sectional views illustrating the emergency operation state of the emergency steering system according to the exemplary embodiment of the present invention.

[0059] When the main steering device, namely the main pump connected to the engine has failure, the planetary gear 40 is operated to have an increased gear ratio (e.g. 1.8:1), so that the vehicle may be moved in a desired direction while the emergency steering of the vehicle is smoothly conducted.

[0060] When the controller 52 detects the malfunction of the main pump (e.g. the case where the vehicle speed is equal to or less than 1 km/h and the pumping flow rate by the main pump is equal to or less than 5 L/min), the controller 52 transmits an operation signal to the actuator 54 mounted to the upper plate portion of the gear box 10.

[0061] Thus, the piston 56 of the actuator 54 is moved forward, and is then moved backward after a certain time period.

[0062] In the instant case, when the piston 56 of the actuator 54 is moved forward, the pusher 58 attached to the piston 56 is pressed against the front surface of the body of the large sun gear 43 and pushes the large sun gear 43. Therefore, the large sun gear 43 is separated from the first shafts 46-1 of the carrier 46, and is then maintained in the state in which the large sun gear 43 is continuously engaged with the second pinions 44.

[0063] When the driver turns the steering wheel for steering in the forward direction after the large sun gear 43 is separated from the first shafts 46-1 of the carrier 46, the small sun gear 41 also rotates in the forward direction.

[0064] Subsequently, the first pinions 42 engaged with the small sun gear 41 are reversely rotated in place, and the second pinions 44 engaged with the first pinions 42 are rotated forward in place. Consequently, the ring gear 45 is rotated forward by the rotation of the second pinions 44.

[0065] In the instant case, the large sun gear 43 is separated from the first shafts 46-1 of the carrier 46. However, the first shafts 46-1 of the carrier 46 are inserted through the centers of the respective first pinions 42, the second shafts 46-2 are inserted through the centers of the respective second pinions 44, the respective shafts 46-1 and 46-2 are interconnected by the connection links 46-3, and the connection links 46-3 are interconnected by the stationary link 46-4 fixed to the upper plate portion of the gear box 10. Therefore, the first and second pinions 42 and 44 are rotated in place by the torque transferred from the small sun gear 41 in the state in which they are fixed by the carrier.

[0066] When the steering wheel is turned by the driver, the torque from the sun gear 41 is sequentially transferred to the first pinions 42, the second pinions 44, and the ring gear 45. Therefore, the gear ratio of the sun gear 41 to the ring gear 45 is increased to be about 1.8:1.

[0067] Accordingly, the gear ratio of the steering wheel to the output shaft of the gear box is increased to be about 36.4:1 by multiplying the increased gear ratio of 1.8:1 and the gear ratio of 20.2:1 predetermined between the steering wheel and the output shaft (driving wheel) of the gear box, with the consequence that emergency steering may be easily conducted to move the vehicle to a desired position even though the main steering device has failure.

[0068] As is apparent from the above description, the present invention has the following effects.

[0069] Firstly, it is possible to easily carry out emergency steering by mounting a planetary gear in an inlet portion of a gear box for a steering apparatus and by changing a gear ratio such that the planetary gear is normally operated at a gear ratio of 1:1 and the gear ratio thereof is increased in the event of failure of a main steering device.

[0070] Secondly, it is possible to reduce vehicle manufacturing costs by mounting the planetary gear having a simple structure, compared to existing expensive motor pump units.

[0071] For convenience in explanation and accurate definition in the appended claims, the terms “upper”, “lower”, “internal”, “outer”, “up”, “down”, “upper”, “lower”, “upwards”, “downwards”, “front”, “rear”, “back”, “inside”, “outside”, “inwardly”, “outwardly”, “internal”, “external”, “internal”, “outer”, “forwards”, and “backwards” are used to describe features of the exemplary embodiments with reference to the positions of such features as displayed in the figures.

[0072] The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described to explain certain principles of the invention and their practical application, to enable others skilled in the art to make and utilize various exemplary embodiments of the present invention, as well as various alternatives and modifications thereof. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.