ELECTROCALORIC HEAT TRANSFER SYSTEM
20170356679 · 2017-12-14
Inventors
- Subramanyaravi Annapragada (South Windsor, CT, US)
- Thomas D. Radcliff (Vernon, CT, US)
- Parmesh Verma (South Windsor, CT, US)
- Neal R. Herring (East Hampton, CT, US)
- David E. Parekh (Farmington, CT, US)
Cpc classification
F25B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A heat transfer system cycles between a first mode where a heat transfer fluid is directed to a first electrocaloric module and from the first electrocaloric module to a heat exchanger to a second electrocaloric module while one of the first and second electrocaloric modules is energized, and a second mode where the heat transfer fluid is directed to the second electrocaloric module and from the second electrocaloric module to the heat exchanger to the first electrocaloric module, while the other of the first and second electrocaloric modules is energized. The modes are repeatedly cycled in alternating order directing the heat transfer fluid to cause a temperature gradient in each of the first and second electrocaloric modules, and fluid from a flow path between the electrocaloric modules is mixed with circulating fluid from a conditioned space to cool or heat the conditioned space.
Claims
1. An electrocaloric heat transfer system, comprising: a first electrocaloric module comprising a first electrocaloric element disposed between electrodes, a first port, a second port, and a first fluid flow path between the first port and the second port in thermal communication with the first electrocaloric element; a second electrocaloric module comprising a second electrocaloric element disposed between electrodes, a third port, a fourth port, and a second fluid flow path between the third port and the fourth port in thermal communication with the second electrocaloric element; a fluid inlet configured to receive fluid from a heat source or heat sink, and to controllably direct the fluid to the first port or the fourth port; a fluid outlet configured to controllably receive fluid from the first port or the fourth port, and to discharge the fluid to the heat source or heat sink; a third fluid flow path between the second port and the third port, the third fluid flow path comprising a fluid mixer comprising fluid inlets in controllable communication with the second port, the third port, and a conditioned fluid space, and a fluid separator comprising a fluid inlet that receives mixed fluid from the fluid mixer, a fluid outlet in communication with the second or third port, and a fluid outlet in communication with the conditioned fluid space.
2. The system of claim 1, in an operational state wherein the fluid inlet is in communication with and receives fluid from a heat sink, and the third fluid flow path absorbs heat from the conditioned space.
3. The system of claim 1, in an operational state wherein the fluid inlet is in communication with and receives fluid from a heat source, and the third fluid flow path rejects heat to the conditioned space.
4. The system of claim 1, wherein in an operational state, each of the first and second electrocaloric modules has a thermal gradient along each of the first and second flow paths, respectively.
5. The system of claim 4, wherein in an operational state the first electrocaloric module includes a hot side proximate to the first port and a cold side proximate to the second port, and the second electrocaloric module includes a hot side proximate to the fourth port and a cold side proximate to the third port.
6. The system of claim 5, wherein the fluid mixer inlet in communication with the conditioned space is configured to provide a mass flow rate of fluid at a conditioned space return temperature, and the fluid inlet in communication with the heat source or heat sink and the first and second electrocaloric modules are configured to provide a mass flow rate of fluid at an outlet temperature of the third or fourth port, such that the mixed fluid on the third fluid flow path is at a target temperature.
7. The system of claim 1, further comprising a controller configured to alternately energize and de-energize the electrodes of the first and second electrocaloric modules while providing cycled back and forth fluid flow along the first and second fluid flow paths by alternately directing fluid from the fluid inlet to the first port to the second port to the third port to the fourth port to the fluid outlet, or from the fluid inlet to the fourth port to the third port to the second port to the first port to the fluid outlet.
8. The system of claim 7, wherein the electrodes of the first electrocaloric module are energized when the fluid is directed from the inlet to the fourth port, and the electrodes of the second electrocaloric module are energized when the fluid is directed from the inlet to the first port.
9. The system of claim 7, wherein the controller is configured to provide the cycled back and forth fluid flow along the first and second flow paths such that each back or forth fluid flow cycle displaces a volume of fluid smaller than the volume of either the first or second flow paths.
10. The system of claim 1, further comprising a re-directable fluid flow path from a heat source or heat sink airflow source to the first or fourth port.
11. The system of claim 10, further comprising a re-directable airflow path to the second or third port from the fluid separator outlet in communication with the second or third port.
12. The system of claim 1, further comprising one or more additional electrocaloric modules individually comprising a pair of ports in controllable fluid communication with either the third fluid flow path or the fluid inlet and fluid outlet.
13. The system of claim 12, wherein the first, second, and additional electrocaloric modules are configured as a cascade, and further comprising fluid flow shut-offs between each electrocaloric module in the cascade.
14. The system of claim 13, wherein the one or more additional caloric modules are each configured with a flow path between the pair of ports that is parallel to the first or second flow paths.
15. An electrocaloric heat transfer system, comprising: a first electrocaloric module comprising a first electrocaloric element disposed between electrodes, a first port, a second port, and a first fluid flow path between the first port and the second port in thermal communication with the first electrocaloric element; a fluid inlet configured to receive fluid from a heat source or heat sink, and to controllably direct the fluid to the first port; a fluid outlet configured to controllably receive fluid from the first port, and to discharge the fluid to the heat source or heat sink; a third fluid flow path comprising a fluid mixer comprising fluid inlets in controllable communication with the second port and with a conditioned fluid space, and a fluid separator comprising a fluid inlet that receives mixed fluid from the fluid mixer, a fluid outlet in communication with the second port, and a fluid outlet in communication with the conditioned fluid space.
16. The system of claim 15, further comprising a controller configured to alternately energize and de-energize the electrodes of the first and second electrocaloric modules while providing cycled back and forth fluid flow along the first and second fluid flow paths by alternately directing fluid from the fluid inlet to the first port to the second port to the fluid mixer, or from the fluid separator to the second port to the first port to the fluid outlet.
17. The system of claim 16, wherein the controller is further configured to: (i) the electrodes of the first electrocaloric module are energized when fluid is directed from the separator to the second port, and the electrodes of the first electrocaloric module are not energized when the fluid is directed from the inlet to the first port, or (ii) provide the cycled back and forth fluid flow along the first flow path such that each back or forth fluid flow cycle displaces a volume of fluid smaller than the volume of the first path; or (iii) both (i) and (ii).
18. A method of transferring heat, comprising: (a) directing a fluid to a first electrocaloric module and from the first electrocaloric module through through a fluid mixing flow path to a second electrocaloric module while simultaneously energizing one of the first and second electrocaloric modules; (b) directing the fluid to the second electrocaloric module through the fluid mixing flow path to the first electrocaloric module while simultaneously energizing the other of the first and second electrocaloric modules; (c) repeating (a) and (b) in alternating order to cause a temperature gradient in each of the first and second electrocaloric modules; and (d) mixing outlet fluid flow from the third or fourth port with fluid from a conditioned space, directing a portion of the mixed fluid flow to the conditioned space, and receiving a portion of the mixed fluid flow as inlet flow at the third or fourth port.
19. The method of claim 18, wherein an amount of fluid of smaller volume than the fluid volume of either the first and second electrocaloric modules is introduced during each of (a) and (b).
20. The method claim 18, further comprising controlling the relative mass flow rates of the third fluid flow path compared to the conditioned space fluid flow rates are controlled.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Subject matter of this disclosure is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features, and advantages of the present disclosure are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION
[0035] With reference now to the Figures,
[0036] With continued reference to
[0037] Fluid entering through the inlet 26 displaces fluid in the first or second module 12, 14 onto a third fluid flow path 32 between the third and fourth ports 22 and 24. As will be discussed further below, flow can be in either direction on the first and second fluid flow paths 21 and 25 (as indicated by the bi-directional arrows), depending on the position of the flapper doors. Fluid displaced from the third fluid flow path 32 is directed into the other of the first or second electrocaloric modules 12, 14 (the module not receiving fluid from the inlet 26) by flapper doors 33 and 35, from where it exits as working fluid discharge 28′ through the first or second port 18, 20 and flows to the heat source or heat sink. Flapper doors 33 and 35 can be set in the position designated as 33a and 35a to direct fluid from port 20 to the fluid mixer 34, or they can be set in the position designated as 33b, 35b to direct fluid from the port 22 to the second fluid mixer 34 along an alternate route 32′ for the third fluid flow path. Third fluid flow path alternate route 32′ flows into the fluid mixer 34; however that flow path connection is omitted in the Figures for ease of illustration.
[0038] Fluid on the third fluid flow path 32 flows to fluid mixer 34 having inlets in fluid communication with the third fluid flow path 32 and return fluid flow 36 from a conditioned fluid space (not shown). The mixed fluid from the fluid mixer 34 is separated by fluid separator 38, which directs a portion of the fluid back to the conditioned space as conditioned fluid 40 (assisted by fan 41) and directs a portion along a continuation of fluid flow path 32 (designated as 32″). Although schematically depicted as separate components, the fluid mixer 34 and the separator 36 can be integrated into a single unit or device. The fluid continuing along the portion of the third fluid flow path 32″, assisted by fan 42 is directed by the flapper doors 33, 35 to either of the ports 20 or 18, with flow directed to port 22 with the flapper doors in position 33a, 35a, or to port 20 with the doors in position 33b, 35b.
[0039] In operation, the system operates the first and second electrocaloric modules 12, 14 out of sync in an internal heat regenerative mode, as described in more detail below. In this mode, one of the electrocaloric modules operates in a regeneration mode absorbing heat from the working fluid with the electrodes de-energized, while the other electrocaloric module operates in an active mode transferring heat to the working fluid with the electrodes energized. The system is operated such that each of the electrocaloric modules alternately shifts between regeneration mode and active mode, with synchronization of the fluid flow. Fluid flow is synchronized with the operational states to provide a back and forth flow pattern along the first, second, and third fluid flow paths so that each of the first and second modules provides a regeneration-enhanced temperature lift.
[0040] A non-limiting example embodiment of the operation of the system in a cooling mode is described below with respect to
[0041] As shown in
[0042] As shown in
[0043] As mentioned above, the embodiments depicted in
[0044] The system 10 can be operated in either cooling mode as described above, or in a heating or heat pump mode. In both modes, the electrocaloric modules are alternately cycled out of sync between an active mode where the electrodes are energized and a regeneration mode where the electrodes are de-energized. In the cooling mode, the first electrocaloric module 12 has a hot side proximate to port 18 and a cold side proximate to ports 20, and the second electrocaloric module 14 has a hot side proximate to port 24 and a cold side proximate to ports 22. In the cooling mode, the fluid 28 is directed from a heat sink to the electrocaloric module in regeneration mode, with flow proceeding from the regenerating electrocaloric module to the third fluid flow path 32 where it is mixed with return fluid from a conditioned space to provide cooled conditioned supply air for the conditioned space. In the heat pump mode, the first electrocaloric module 12 has a cold side proximate to port 18 and a hot side proximate to ports 20, and the second electrocaloric module 14 has a cold side proximate to port 24 and a hot side proximate to ports 22. In the heat pump mode, the fluid 28 is directed from a heat source to the electrocaloric module in active mode, with flow proceeding from the active electrocaloric module to the third fluid flow path 32 where it is mixed with return fluid from a conditioned space to provide heated conditioned supply air for the conditioned space.
[0045] In some embodiments, the electrocaloric modules 12, 14 are operated in an internal regenerative mode. In an internal regenerative mode, only a portion of the total volume of working fluid in each of the respective first and second flow paths 21, 25 is displaced during each cycle of the alternating cycles of activation and regeneration. This allows heat from the activation cycles retained by fluid internal to the first or second flow path that was not displaced during the active cycle to provide heat to the electrocaloric material during the regenerative cycle. With repetition of cycles where each electrocaloric module experiences a back and forth partial displacement of fluid for each active/regenerative cycle, such internal regeneration can provide a significant temperature gradient (i.e., temperature lift) across the electrocaloric modules between 18 and 20, and between ports 24 and 22. In some embodiments, the system can be configured to provide a target temperature at the ports 22, 24, in order to provide a target temperature to meet the thermal load of the conditioned space on the third fluid flow path. System control to achieve a target temperature at the ports 22, 24 and/or a target temperature for the conditioned air 40 can be implemented in various ways. For example, in some embodiments, target temperatures and/or target levels of heat transfer can be achieved by controlling the relative mass flow rates of the third fluid flow path compared to the fluid flow rates for return flow 36 and conditioned fluid flow 40 through the mixer 34 and separator 38.
[0046] In some embodiments, the heat transfer system can include one or more additional electrocaloric modules in a cascaded configuration. An example embodiment of a cascaded heat transfer system 100 is schematically depicted in
[0047] During operation, as shown in
[0048] As shown in
[0049] The air is directed along the third fluid flow path 32 to fluid mixer/separator 70 where it is mixed with conditioned space return flow 36 from conditioned space 72 (in this example, at 80° F. and a mass flow rate of 1 {dot over (m)}), resulting in a mixed air flow exiting the fluid mixer/separator 70 at about 60° F. and 5 {dot over (m)} flow rate. 1 {dot over (m)} of this flow 60° F. air is returned by the separator 36 to the conditioned space 72 as conditioned air 40, and 4 {dot over (m)} of the flow of 60° F. air is directed back to the electrocaloric modules.
[0050] Alternatively to the systems described above, in some embodiments, a system can include a single electrocaloric module as schematically depicted in
[0051] While the present disclosure has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the present disclosure is not limited to such disclosed embodiments. Rather, the present disclosure can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the present disclosure. Additionally, while various embodiments of the present disclosure have been described, it is to be understood that aspects of the present disclosure may include only some of the described embodiments. Accordingly, the present disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.