SURGICAL DEVICE
20230190342 · 2023-06-22
Inventors
Cpc classification
A61B17/744
HUMAN NECESSITIES
A61B17/8023
HUMAN NECESSITIES
A61B17/84
HUMAN NECESSITIES
International classification
A61B17/74
HUMAN NECESSITIES
A61B17/70
HUMAN NECESSITIES
A61B17/80
HUMAN NECESSITIES
Abstract
A modular system for a surgical device is provided. The modular system includes an adjustable-length portion having a first end and a second end, the first end spaced apart from the second end along a length of the adjustable-length portion, and the adjustable-length portion including an actuator configured to be activated to change the length of the adjustable-length portion. The adjustable-length portion is configured to be secured to one or more bones. The modular system further includes a first fixed-length portion configured to attach to the first end of the adjustable-length portion to form a first surgical device.
Claims
1. A modular system for a surgical device, the modular system comprising: an adjustable-length portion having a first end and a second end, the first end spaced apart from the second end along a length of the adjustable-length portion, and the adjustable-length portion including an actuator configured to be activated to change the length of the adjustable-length portion, wherein the adjustable-length portion is configured to be secured to one or more bones; and a first fixed-length portion configured to attach to the first end of the adjustable-length portion to form a first surgical device, wherein the first fixed-length portion is configured to attach to the first end of the adjustable-length portion using a first fastener aligned in a same direction as the length of the adjustable-length portion.
2. The modular system of claim 1, wherein the first surgical device is an intramedullary nail configured to lengthen a bone.
3. The modular system of claim 1, wherein the first surgical device is an intramedullary nail configured to shorten a bone.
4. The modular system of claim 1, further comprising a second fixed-length portion, wherein the first fixed-length portion has a first end and a second end, the second end of the first fixed-length portion is connected to the adjustable-length portion, and the second fixed-length portion is configured to attach to the first end of the first fixed-length portion.
5. The modular system of claim 1, wherein the actuator is configured to move the second end of the adjustable-length portion to change the length of the adjustable-length portion.
6. The modular system of claim 5, further comprising a second fixed-length portion configured to attach to the second end of the adjustable-length portion.
7. The modular system of claim 6, further comprising a third fixed-length portion wherein the first fixed-length portion has a first end and a second end, the second end of the first fixed-length portion is connected to the adjustable-length portion, and the third fixed-length portion is configured to attach to the first end of the first fixed-length portion.
8. The modular system of claim 1, further comprising a second fixed-length portion configured to attach to the first end of the adjustable-length portion to form a second surgical device, wherein the first fixed-length portion has a different size, a different shape, or a different fastener configuration than the second fixed-length portion.
9. The modular system of claim 8, wherein the first fixed-length portion includes one or more holes, each hole configured to receive a corresponding fastener, the one or more holes and corresponding one or more fasteners configured to attach the first fixed-length portion to one or more first locations on a first bone; and the second fixed-length portion includes one or more holes, each hole configured to receive a corresponding fastener, the one or more holes and corresponding one or more fasteners configured to attach the second fixed-length portion to one or more second locations on the first bone.
10. The modular system of claim 8, wherein the first fixed-length portion has a different shape than the second fixed-length portion.
11. The modular system of claim 10, wherein the first surgical device is configured to be substantially fully inserted into a first bone through a first location on the first bone, the second surgical device is configured to be substantially fully inserted into the first bone through a second location on the first bone, the first surgical device is not configured to be substantially fully inserted into the first bone at the second location, and the second surgical device is not configured to be substantially fully inserted into the first bone at the first location.
12. The modular system of claim 11, wherein the first location is at a first end of the first bone and the second location is at a second end of the first bone.
13. The modular system of claim 8, wherein the first fixed-length portion has a different size than the second fixed-length portion.
14. The modular system of claim 8, wherein the first fixed-length portion has a different size and shape than the second fixed-length portion.
15. The modular system of claim 1, wherein the first surgical device is an extramedullary spinal rod.
16. The modular system of claim 1, wherein the first surgical device is an extramedullary plate or rod.
17. A modular system for a surgical device, the modular system comprising: an adjustable-length portion having a first end and a second end, the first end spaced apart from the second end along a length of the adjustable-length portion, the adjustable-length portion configured to be secured to one or more bones, and the adjustable-length portion including an actuator configured to be activated to change the length of the adjustable-length portion by moving the second end; and a first fixed-length portion configured to attach to the second end of the adjustable-length portion to form a first surgical device.
18. The modular system of claim 17, wherein the first surgical device is an intramedullary nail configured to lengthen a bone.
19. The modular system of claim 17, wherein the first surgical device is an intramedullary nail configured to shorten a bone.
20. The modular system of claim 17, further comprising a second fixed-length portion, wherein the first fixed-length portion has a first end and a second end, the first end of the first fixed-length portion is connected to the adjustable-length portion, and the second fixed-length portion is configured to attach to the second end of the first fixed-length portion.
21. The modular system of claim 17, further comprising a second fixed-length portion configured to attach to the second end of the adjustable-length portion to form a second surgical device, wherein the first fixed-length portion has a different size, a different shape, or a different fastener configuration than the second fixed-length portion.
22. The modular system of claim 21, wherein a third surgical device is formed through attachment of a third fixed-length portion to the first end of the adjustable-length portion and attachment of the first fixed-length portion to the second end of the adjustable-length portion, wherein the third fixed-length portion is configured to attach to the first end of the adjustable-length portion using a first fastener aligned in a same direction as the length of the adjustable-length portion.
23. The modular system of claim 22, wherein a fourth surgical device is formed through attachment of the third fixed-length portion to the first end of the adjustable-length portion and attachment of the second fixed-length portion to the second end of the adjustable-length portion.
24. A modular system for a surgical device, the modular system comprising: a first portion; and a second portion having a first end and a second end, the first end spaced apart from the second end along a length of the second portion, the second portion including a first part, a second part, and an actuator configured to move the first part relative to the second part, wherein the second portion is configured to be secured to one or more bones, the first portion is configured to attach to the first end of the second portion to form a first surgical device, and the first portion is configured to attach to the first end of the second portion using a first fastener aligned in a same direction as the length of the second portion.
25. The modular system of claim 24, wherein the second part is an outer tube and the first part is an inner shell positioned at least partially inside the outer tube.
26. The modular system of claim 24, wherein the first surgical device is an intramedullary nail.
27. The modular system of claim 26, wherein the first surgical device is a bone transport nail.
28. The modular system of claim 24, further comprising a third portion, wherein the first portion has a first end and a second end, the second end of the first portion is connected to the second portion, and the third portion is configured to attach to the first end of the first portion.
29. The modular system of claim 24, further comprising a third portion configured to attach to the second end of the second portion.
30. The modular system of claim 29, further comprising a fourth portion, wherein the first portion has a first end and a second end, the second end of the first portion is connected to the second portion, and the fourth portion is configured to attach to the first end of the first portion.
31. The modular system of claim 24, further comprising a third portion, wherein the third portion is configured to attach to the first end of the second portion to form a second surgical device, and the first portion has a different size, a different shape, or a different fastener configuration than the third portion.
32. The modular system of claim 31, wherein the first portion has a different shape than the third portion.
33. The modular system of claim 31, wherein the first portion has a different size than the third portion.
34. The modular system of claim 31, wherein the first portion has a different size and shape than the third portion.
35. The modular system of claim 31, further comprising a fourth portion configured to attach to the second end of the second portion.
36. The modular system of claim 35, wherein a third surgical device is formed by attachment of the first portion to the first end of the second portion and attachment of the fourth portion to the second end of the second portion.
37. The modular system of claim 36, wherein a fourth surgical device is formed by attachment of the third portion to the first end of the second portion and attachment of the fourth portion to the second end of the second portion.
38. The modular system of claim 24, wherein the first surgical device is an extramedullary surgical device.
39. The modular system of claim 38, wherein the first surgical device is a bone transport nail.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] So that the manner in which the above recited features of the present disclosure can be understood in detail, a more particular description of the disclosure, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this disclosure and are therefore not to be considered limiting of its scope, for the disclosure may admit to other equally effective embodiments.
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[0054] To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. It is contemplated that elements disclosed in one embodiment may be beneficially utilized on other embodiments without specific recitation. The drawings referred to here should not be understood as being drawn to scale unless specifically noted. Also, the drawings are often simplified, and details or components omitted for clarity of presentation and explanation. The drawings and discussion serve to explain principles discussed below, where like designations denote like elements.
DETAILED DESCRIPTION
[0055] Embodiments of the present disclosure generally relate to apparatuses and methods relating to the use of surgical nails.
[0056] Although the bulk of the following description of the Figures generally refers to use of different intramedullary nails in a human femur, the advantages of this disclosure can be applied to any bone in which an intramedullary nail can be used. Non-limiting examples of other bones for which the advantages of this disclosure can be applied can include the clavicle, humerus, radius, ulna, bones of the wrist, hand, and fingers as well as the tibia, fibula and the bones of the ankle, foot, and toes.
[0057] Additionally, the advantages of the disclosure can apply to other surgical devices, such as extramedullary rods (e.g., spinal rods) and surgical plates that, for example, can be positioned on the outer periosteal surface of bones for stabilizing and/or moving bone segments. Additionally, the use of the term “nail” is not meant to be limiting and the advantages of this disclosure can be applied to any surgical device, such as a rod or a plate, which can be used to mechanically move or stabilize one or more segments of a bone relative to another segment of that bone or another bone. The following embodiments describe intramedullary and extramedullary surgical devices that can move one or more sections of one or more bones by performing procedures, such as bone lengthening, bone shortening, or bone transport. The following embodiments can also be used to stabilize one or more sections or segments of one or more bones.
[0058]
[0059] The intramedullary nail 100 includes a fixed-length portion 110 and an adjustable-length portion 150. The intramedullary nail 100 has a length L extending from a first end 1001 on the fixed-length portion 110 to an opposing second end 1002 on the adjustable-length portion 150. The length L is the largest dimension of the intramedullary nail 100. When the lengths of other surgical devices are described below, these lengths also refer to the largest dimension of those surgical devices. Each portion 110, 150 is secured to the femur 50 with fasteners 75 (e.g., interlocking screws). The fixed-length portion 110 includes holes 113. The fasteners 75 extend through the holes 113 to secure the fixed-length portion 110 to the upper section 51 of the femur 50.
[0060] Used herein, the term fixed-length (e.g., fixed-length portion 110) refers to a length of a component that cannot be remotely changed (e.g., through use of a remote control) after the component has been inserted into the patient. The term fixed-length does not refer to a component that has a length that cannot be changed before the component is inserted into a patient. For example, all of the fixed-length portions described herein (e.g., fixed-length portion 110) can include adjustable parts (e.g., telescopic components) that could be mechanically adjusted by a user before insertion of the fixed-length portion into a patient. For example, a single fixed-length portion (e.g., fixed-length portion 110) could have a length that is adjustable by sliding inner and outer telescopic components relative to each other before insertion of the portion into the patient. The adjustment of such fixed-length portions is another way that inventory costs can be reduced.
[0061] The adjustable-length portion 150 includes a first end 1501 and a second end 1502. The first end 1501 is spaced apart from the second end 1502 along a length of the adjustable-length portion 150. This length that spaces apart the first end 1501 from the second end 1502 corresponds to or substantially corresponds to the same direction in which the length of the adjustable-length portion 150 can be adjusted.
[0062] The adjustable-length portion 150 includes a base portion 151 and an extendable portion 152. The extendable portion 152 can move relative to the base portion 151, for example using a telescopic arrangement. For example, the extendable portion 152 can extend or retract relative to the base portion 151. The extendable portion 152 includes holes 153. The fasteners 75 extend through the holes 153 to secure the extendable portion 152 to the lower section 52 of the femur 50.
[0063] The base portion 151 includes an actuator 155. The actuator 155 can be activated to move the extendable portion 152 relative to the base portion 151. After the intramedullary nail 100 is secured to the femur 50 as shown, the movement of the extendable portion 152 initiated by the actuator 155 can be used to achieve the desired outcome (e.g., lengthening, shortening, or defect removal). The actuator 155 can be any type of actuator suitable for creating movement (e.g., extension or retraction) of the extendable portion 152 relative to the base portion 151. Examples of suitable actuators that can be used as the actuator 155 include, but are not limited to, a magnetic actuator, hydraulic actuator, heat or cold sensitive actuator, pressure sensitive actuator, motion sensitive actuator, or an electric motor. Many of the actuators that can be used as the actuator 155 can be remotely activated from outside of the patient's body.
[0064] The fixed-length portion 110 is removably attached to the adjustable-length portion 150.
[0065]
[0066] For the alternative intramedullary nail 100A, a fastener 78 (e.g., a threaded fastener such as a screw) is inserted through the interior of the fixed-length portion 110A and connected to a receiving portion 158 (e.g., a threaded connection having internal threads) in the adjustable-length portion 150A. The fixed-length portion 110A can include a narrowed portion 119 with a hole 112 through which the fastener 78 can extend through for making the connection with the adjustable-length portion 150A. The adjustable-length portion 150A can include a sleeve 159 for receiving the narrowed portion 119.
[0067] The fixed-length portion 110A can include an additional hole 118 or a slot (not shown) in a side surface of the fixed-length portion 110A. The hole 118 is configured to enable a tool (e.g., a screwdriver or driver) to be inserted into the interior of the fixed-length portion 110A, so that the fastener 78 can be used to connect the fixed-length portion 110A with the adjustable-length portion 150A. Hole 118 may be particularly useful in cases where the fixed-length portion 110A includes a bend. The fixed-length portion 110A is configured to be inserted into the greater trochanter 56 of the femur 50 (see
[0068] The intramedullary nail 100A provides one example of an alternative method of connecting two portions of a surgical device, but this disclosure is not to be limited to the methods of connecting the fixed-length portion 110 to the adjustable-length portion 150 in
[0069]
[0070] Although the same femur 50 is shown in
[0071] Lengthening/shortening intramedullary nails, such as the intramedullary nails 100, 200 shown in
[0072] Thus, this disclosure provides a modular system allowing the medical service provider to provide two different types of surgery by keeping three different components in inventory. In
[0073]
[0074] The fixed-length portion 310 has a different shape than the fixed-length portion 110. This shape difference is due to the anatomic area where the intramedullary nail 300 is inserted into the femur 50. The intramedullary nail 300 can be referred to as a piriformis-entry antegrade femoral nail as the intramedullary nail 300 has been inserted into the femur 50 through a portion 57 on top of the femur 50 in the region where the piriformis muscle attaches (the piriformis fossa) to the femur 50. The fixed-length portion 310 also includes a different set of holes 313 through which the fasteners 75 can extend to secure the fixed-length portion 310 to the upper section 51 of the femur 50.
[0075] Although the same femur 50 is shown in
[0076] Because the fixed-length portion 310 includes no movable parts, the fixed-length portion 310 can be relatively inexpensive like the fixed-length portions 110, 210 described above. Thus, the fixed-length portion 310 can be added to a medical service provider's inventory without significantly adding to the cost of the provider's inventory. When a medical service provider has each of the fixed-length portions 110, 210, 310 in stock, the medical service provider has the parts to quickly perform three different types of surgeries without waiting for parts from the manufacturer. Furthermore, because the fixed-length portions cost substantially less (e.g., a cost of a fixed-length portion can be only ten percent of the cost of an adjustable-length portion) than the adjustable portion 150, the medical service provider can keep the parts in stock to perform these three different types of surgery for substantially less cost than it would conventionally cost to only keep three intramedullary nails in stock. Thus, having the fixed-length portion 310 in inventory in addition to the fixed-length portions 110, 210 further reduces the likelihood of a patient having their procedure delayed due to waiting for the intramedullary nail to arrive from the manufacturer.
[0077]
[0078] The fixed-length portion 370 has a different shape than the fixed-length portion 110. This shape difference is due to the anatomic area where the intramedullary nail 360 is inserted into the femur 50. The intramedullary nail 360 can be referred to as a retrograde femoral nail as the intramedullary nail 360 has been inserted into the femur 50 through a bottom portion 58 of the femur 50. Thus, the adjustable-length portion 150 can work in the opposite direction (e.g., extending upward) in the intramedullary nail 360 relative to the intramedullary nail 100 when both are used for a bone-lengthening procedure.
[0079] The fixed-length portion 370 also includes a different set of holes 363 relative to the holes 113 of the fixed-length portion 110 of the intramedullary nail 100. The fasteners 75 can extend through the holes 363 to secure the fixed-length portion 370 to the femur 50. The fixed-length portion 370 is secured to the lower section 52 of the femur 50. The adjustable-length portion 150 is secured to the upper section 51 of the femur 50.
[0080] Although the same femur 50 is shown in
[0081] In some embodiments, the fixed-length portion 370 may be the same as the fixed-length portion 310 (see
[0082] As shown in
[0083] In a similar fashion, the intramedullary nail 100 (see
[0084]
[0085] The femur 60 in
[0086] Thus, in order to be ready to perform the same type of surgery on two bones of different lengths, the medical service provider only needs to keep one expensive part (e.g., one adjustable-length portion 150) in stock. Obviously, there are more than two lengths of femurs, but in order for the medical service provider to be prepared for other lengths of femurs besides the femurs 50, 60 described herein, the provider only needs to obtain some additional inexpensive fixed-length portions for each length. Furthermore, the medical service provider can obtain a variety of fixed-length portions having different lengths for the other variations described above. For example, the provider can inexpensively obtain a variety of fixed-length portions having different lengths with the screw configuration described above in reference to
[0087] Thus, it is easy to see how a medical service provider can be prepared to perform more than ten different types of surgeries while only keeping one expensive component (i.e., the adjustable-length portion 150) in stock. For example, if the intramedullary nails described in reference to
[0088]
[0089] The tibia 80 is broken along a fracture 85 that separates the tibia 80 into an upper section 81 and a lower section 82. The intramedullary nail 500 can be used similarly to the nail 100 described above to move the lower section 82 relative to the upper section 81 for a variety of reasons, such as to lengthen, shorten, or assist in removing a bone defect that could be present at the fracture 85 or another location. The intramedullary nail 500 includes the adjustable-length portion 150 that includes the actuator 155 (see
[0090] Femurs and tibias can often have a size and shape similar enough that similarly sized telescopic lengthening intramedullary nails can be used. Thus, with reference to
[0091] While the description above has described only one adjustable-length portion 150 to be used on the femur and tibia, adjustable-length portions having different sizes, (e.g., different diameters) different strokes (i.e., how far the extendable portion can extend or retract), and different shapes and curvatures are also envisioned. The benefits of this disclosure can be extended, so that a modular system can be generated for each of these different adjustable-length portions. Furthermore, in some instances, the modular system can be expanded further when the fixed-length portions described above can be attached to different adjustable-length portions. For example, some manufacturers often supply a set of three different intramedullary nails that can extend with a stroke of either 30 mm, 50 mm, or 80 mm. Thus, using this example, each fixed-length portion described above can be attached to three different adjustable-length portions. Extending the modular system to allow for the fixed-length portions to attach to different adjustable-length portions can further reduce the inventory costs for a medical provider while simultaneously allowing the medical provider to more easily perform different types of surgeries.
[0092] To aid in ensuring the fixed-length portions and the adjustable-length portions are connected in the correct orientation, the fixed-length portions and adjustable-length portions can be designed to include complementary keys and keyways at the location where the respective portions are joined together. For example, in one embodiment, the adjustable-length portion 150 described above (see
[0093] Although the description above has focused on bones in the lower limb, such as the femur and tibia, the benefits of this disclosure can be expanded to any bone which can be modified (e.g., lengthened or shortened) with surgical nails.
[0094] The humerus 90 is broken along a fracture 95 that separates the humerus 90 into an upper section 91 and a lower section 92. The intramedullary nail 600 can be used to move the lower section 92 relative to the upper section 91 for a variety of reasons, such as to lengthen, shorten, or assist in removing a bone defect that could be present at the fracture 95 or another location.
[0095] The intramedullary nail 600 includes a fixed-length portion 610 (also referred to as a first portion) and an adjustable-length portion 650 (also referred to as a second portion). Each portion 610, 650 is secured to the humerus 90 with fasteners 75. The fixed-length portion 610 includes holes 613 to secure the fixed-length portion 610 to the upper section 91 of the humerus 90.
[0096] The adjustable-length portion 650 includes a base portion 651 and an extendable portion 652. The extendable portion 652 can move relative to the base portion 651, for example using a telescopic arrangement and the actuator 155 described above (see
[0097] Similar to the intramedullary nail 100 described above, the intramedullary nail 600 including the adjustable-length portion 650 can be modified to use different fixed-length portions, such as fixed-length portions having a different screw configuration, fixed-length portions configured for a different insertion point on the humerus, or fixed-length portions having a different length. The fixed-length portions for the humerus are relatively inexpensive like the fixed-length portions for the femur and tibia described above. Thus, with one adjustable-length portion 650, a medical provider can obtain a large number of fixed-length portions for the humerus and be prepared to perform a wide array of surgeries (e.g., lengthening or shortening surgeries) on the humerus for a relatively low cost of inventory. When the medical provider is prepared to perform a wide variety of different types of surgery on the humerus, the likelihood of a patient having their procedure delayed (e.g., waiting for the intramedullary nail to arrive from the manufacturer) can be reduced in a similar fashion as described above for the femur and tibia. In some embodiments, the adjustable-length portion 150 described above for use on the femur and tibia can also be used for a bone, such as the humerus, which would further reduce inventory costs for a medical service provider compared to a situation where different adjustable-length portions are needed for the femur and humerus.
[0098]
[0099] The intramedullary nail 400 described above in reference to
[0100] The intramedullary nail 700 includes the same fixed-length portion 110 as the intramedullary nail 100 (see
[0101] The second fixed-length portion 760 includes a set of holes 763 through which fasteners 75 can be inserted to connect the second fixed-length portion 760 with the lower section 62 of the femur 60. The holes 153 of the adjustable-length portion 150 are omitted for ease of illustration.
[0102] The second fixed-length portion 760 illustrates another way in which inventory costs can be lowered. The second fixed-length portion 760 is straight. Therefore, the second fixed-length portion 760 can be less costly than other fixed-length portions that are not straight, such as the fixed-length portion 110. Although the fixed-length portions described above in
[0103] In some embodiments the second fixed-length portion 760 is cylindrical and straight. In other embodiments the second fixed-length portion 760 may be curved, or may have an anatomic bow, or may have another complex shape.
[0104] In some embodiments, a fixed-length portion (e.g., second fixed-length portion 760) connected to the extendable end of the intramedullary nail may be the only fixed-length portion included in an intramedullary nail. For example, manufacturers presently fabricate intramedullary nails as integral units without a removable fixed-length portion, such as the fixed-length portion 110 of the intramedullary nail 100 shown in
[0105] Furthermore, although the second fixed-length portion 760 is shown being connected to the bottom of the extendable portion 152 of the adjustable-length portion 150 at the connection 720, in other embodiments, a fixed-length portion similar to the second fixed-length portion 760 could also be connected to the base portion 151 at the top of the adjustable-length portion 150 instead of being connected to the bottom of the extendable portion 152. For example, in one embodiment, a fixed-length portion similar to the second fixed-length portion 760 could be connected between the fixed-length portion 110 and the adjustable-length portion 150 to form an intramedullary nail of substantially the same dimensions as the intramedullary nail 700 shown in
[0106]
[0107] The femur 50 includes a first fracture 54 and a second fracture 55. The first fracture 54 is at the location where the defect occurred, and a section of bone (e.g., bone damaged by trauma, a tumor, or infection) has been removed at the location of the first fracture 54. The second fracture 55 is at a location where an osteotomy has been performed to enable the bone transport process to be performed. The first and second fractures 54, 55 have separated the femur into a first section 53a, a second section 53b, and a third section 53c. The first section 53a is located at the top of the femur 50. The third section 53c is located at the bottom of the femur 50. The second section 53b is located between the first section 53a and the third section 53c.
[0108] The intramedullary nail 800 includes the fixed-length portion 110 described above, for example in reference to the intramedullary nail 100 of
[0109] The intramedullary nail 800 further includes a second portion 850. The second portion 850 extends along a length from a first end 850A to a second end 850B. The second portion 850 is connected to the first portion 110 at the first end 850A of the second portion 850 using a similar connection (e.g., a set screw or corresponding male/female threaded parts, etc.) as described above for attaching the fixed-length portions (e.g., fixed-length portion 110) to the base portion 151 of the adjustable-length portion 150 (see
[0110] The second portion 850 is used to move the second section 53b of bone away from the first section 53a and towards the third section 53c. This movement allows new bone to be generated at the second fracture 55 until the newly generated bone (bony regenerate from distraction osteogenesis) fills in the fracture 55, while at the same time shortening the defect at fracture 54 until second section 53b and third section 53c make contact to begin to heal at the first fracture 54. The above results in a healed bone that is similar in size and strength to the bone before the defect (e.g., from trauma, a tumor, or infection, etc.) occurred.
[0111] The second portion 850 includes an outer tube 851 (first part) and an inner shell 852 (second part). The second portion further includes an actuator 855. The actuator 855 can move the inner shell 852 within the outer tube 851. For example, the actuator 855 can move the inner shell 852 towards the third section 53c of the femur 50. In some embodiments, the actuator 855 is configured to operate in both directions. In such embodiments, the actuator 855 is configured to move the inner shell 852 towards the third section 53c of the femur 50 or to move the inner shell 852 towards the first section 53a of the femur 50. Examples of suitable actuators that can be used as the actuator 855 include, but are not limited to, a magnetic actuator, hydraulic actuator, heat sensitive actuator, cold sensitive actuator, pressure sensitive actuator, motion sensitive actuator, or an electric motor. Many of the actuators that can be used as the actuator 855 can be remotely activated from outside of the patient's body.
[0112] The first portion 110 of the intramedullary nail 800 is secured to the first section 53a of femur 50 using fasteners 75 extending through holes 113 in the first portion 110. The second portion 850 is secured to the second section 53b and to the third section 53c of the femur 50. The outer tube 851 is secured to the third section 53c of femur 50 using fasteners 75 extending through holes 853 in the outer tube 851. The inner shell 852 is secured to the second section 53b of femur 50 using one or more fasteners 75 extending through one or more holes 854 in the inner shell 852. The outer tube 851 can include a slot (not shown) extending along a length of the second portion 850 (i.e., in the direction from the first end 850A to the second end 850B) to allow the inner shell 852 and the fastener 75 extending through the hole 854 to move relative to the outer tube 851. This slot allowing movement of the inner shell 852 and fastener 75 relative to the outer tube 851 enables the actuator 855 to cause the second section 53b of the femur 50 to move away from the first section 53a of the femur 50 and towards the third section 53c of femur 50.
[0113] The intramedullary nail 800 is a bone transport nail but uses the same fixed-length portion 110 as the bone lengthening/shortening intramedullary nail 100 described above in reference to
[0114] Furthermore, in some embodiments, the second portion 850 can also be configured to make a connection to another attachment at the second end 850B of the second portion 850 similar to how the intramedullary nail 700 included a connection to the second fixed-length portion 760. For example, the second portion 850 can be connected to a third portion (not shown) to extend the length of the intramedullary nail 800 similar to how the second fixed-length portion 760 extended the length of the intramedullary nail 700 (see
[0115] Thus, the modular system described herein can be applied to bone lengthening/shortening nails as well as to bone transport nails. Therefore, the inventory cost savings discussed above for using a modular system for bone lengthening/shortening nails also can be applied to achieve similar inventory cost savings when a modular system is applied to bone transport nails. Furthermore, in some applications the same components (e.g., the fixed-length portion 110) can be used as part of either a bone lengthening/shortening intramedullary nail (e.g., intramedullary nail 100 of
[0116] Although the description above has mainly focused on modular systems for a variety of intramedullary devices for use inside a patient's bone, the benefits of this disclosure can also apply to extramedullary devices for use outside of a patient's bone. Two non-limiting examples are provided below in reference to
[0117]
[0118] Each spinal rod 900 includes a fixed-length portion 910 and an adjustable-length portion 950. The portions 910, 950 in each spinal rod 900L, 900R can be attached to each other at a connection 920. Fasteners 76 (e.g., pedicle screws) can be used to attach each fixed-length portion 910 to a lower portion 31 of the spine 30. Fasteners 76 can also be used to attach each adjustable-length portion 950 to an upper portion 32 of the spine 30.
[0119] Each adjustable-length portion 950 can include a base portion 951 and an extendable portion 952. The extendable portion 952 can move relative to the base portion 951, for example using a telescopic arrangement. For example, the extendable portion 952 can extend or retract relative to the base portion 951.
[0120] Each base portion 951 includes an actuator 955. The actuator 955 can be activated to move the extendable portion 952 relative to the base portion 951. After the spinal rod 900 is secured to the spine 30 as shown, the movement of the extendable portion 952 initiated by the actuator 955 can be used to achieve the desired outcome (e.g., straightening of the spine). The actuator 955 can be any type of actuator suitable for creating movement of the extendable portion 952 relative to the base portion 951. Examples of suitable actuators that can be used as the actuator 955 include, but are not limited to, a magnetic actuator, hydraulic actuator, heat sensitive actuator, cold sensitive actuator, pressure sensitive actuator, motion sensitive actuator, or an electric motor. Many of the actuators that can be used as the actuator 955 can be remotely activated from outside of the patient's body.
[0121] The fixed-length portion 910 is removably attached to the adjustable-length portion 950, for example in a similar manner described above in reference to attaching the fixed-length portion 110 to the adjustable-length portion 150 for the intramedullary nail 100 (see
[0122]
[0123] The surgical plate 1000 includes a fixed-length portion 1010 and an adjustable-length portion 1050. The portions 1010, 1050 are attached to each other at a connection 1020. Fasteners 77 (e.g., screws) can be used to attach the fixed-length portion 1010 and the adjustable-length portion 1050 to different portions of the femur 20.
[0124] The adjustable-length portion 1050 can include a base portion 1051 and an extendable portion 1052. The extendable portion 1052 can move relative to the base portion 1051. For example, the extendable portion 1052 can extend or retract relative to the base portion 1051.
[0125] The base portion 1051 includes an actuator 1055. The actuator 1055 can be activated to move the extendable portion 1052 relative to the base portion 1051. After the surgical plate 1000 is secured to the femur 20 as shown, the movement of the extendable portion 1052 initiated by the actuator 1055 can be used to achieve the desired outcome (e.g., bone lengthening or bone shortening). The actuator 1055 can be any type of actuator suitable for creating movement of the extendable portion 1052 relative to the base portion 1051. Examples of suitable actuators that can be used as the actuator 1055 include, but are not limited to, a magnetic actuator, hydraulic actuator, heat sensitive actuator, cold sensitive actuator, pressure sensitive actuator, motion sensitive actuator, or an electric motor. Many of the actuators that can be used as the actuator 1055 can be remotely activated from outside of the patient's body.
[0126] The fixed-length portion 1010 is removably attached to the adjustable-length portion 1050 at the connection 1020, for example in a similar manner described above in reference to attaching the fixed-length portion 110 to the adjustable-length portion 150 for the intramedullary nail 100 (see
[0127] A modular system for the surgical plate 1000 can also include attachments (e.g., fixed-length attachments) for connecting to the extendable portion 1052 that are similar to the second fixed-length portion 760, which attached to the extendable portion 152 of the intramedullary nail 700 described above in reference to
[0128] In another embodiment, a modular system for surgical plates that can function as bone transport plates is also envisioned by this disclosure. These bone transport plates can function in a similar fashion to that described above for bone transport nail 800 of
[0129] Furthermore, in some embodiments, all of the intramedullary nails described above along with all of the combinations of attachments described above can instead be used as extramedullary surgical nails that are secured to the outside of a patient's bone. In some of these embodiments, the size, shape, and/or fastener configuration of these extramedullary surgical devices may change relative to the corresponding intramedullary embodiments described above to facilitate installation of the surgical devices outside of a patient's bone instead of inside of a patient's bone.
[0130] As mentioned above in reference to
[0131] Additionally, each portion of a surgical device without an actuator (e.g., fixed-length portion 110 from
[0132] Many of the movable portions described herein have generally been described as moving along a straight line relative to another portion. For example, the extendable portion 152 (see e.g.,
[0133] While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.