System and method for liquefying a fluid and storing the liquefied fluid
09841228 · 2017-12-12
Assignee
Inventors
- Brian Edward Dickerson (Canton, GA, US)
- Jeremy Webster Blair (Atlanta, GA, US)
- Laurent Brouqueyre (Kennesaw, GA, US)
- Douglas Adam Whitcher (Atlanta, GA, US)
Cpc classification
F25J1/0017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0629
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0375
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2290/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0391
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0509
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0261
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0119
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25J1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A Dewar system is configured to liquefy a flow of fluid, and to store the liquefied fluid. The Dewar system is disposed within a single, portable housing. Disposing the components of the Dewar system within the single housing enables liquefied fluid to be transferred between a heat exchange assembly configured to liquefy fluid and a storage assembly configured to store liquefied fluid in an enhanced manner. In one embodiment, the flow of fluid liquefied and stored by the Dewar system is oxygen (e.g., purified oxygen), nitrogen, and/or some other fluid.
Claims
1. A system configured to liquefy a fluid, and to store the liquefied fluid, the system comprising: a housing configured to substantially seal the interior of the housing from atmosphere comprising a first piece and a second piece, wherein the first piece and the second piece are configured to be selectably coupled together to substantially seal the interior of the housing from atmosphere, wherein the second piece of the housing forms a cavity having an opening formed by a rim of the second piece of the housing, and wherein the first piece of the housing is a lid that is selectably coupled to the rim of the second piece of the housing to substantially seal the cavity formed by the first piece of the housing from atmosphere; a heat exchange assembly disposed within the housing, the heat exchange assembly comprising a fluid conduit that passes from inside the housing to outside the housing, the fluid conduit being configured to receive a flow of fluid in a gaseous state from a fluid flow generator located outside the housing, the heat exchange assembly being configured to liquefy the flow of fluid received into the heat exchange assembly via the fluid conduit, a cold head disposed in the heat exchange assembly, the cold head in fluid communication with the fluid conduit, the cold head configured to reduce the temperature of the flow of fluid to liquefy fluid not liquefied by the heat exchange assembly, wherein the heat exchange assembly and the cold head are formed integrally or securely with (i) one another and (ii) the first piece of the housing such that removal of the first piece of the housing causes the heat exchange assembly and the cold head to be removed from the housing, and a fluid storage assembly disposed within the housing, the fluid storage assembly being in fluid communication with the heat exchange assembly, the fluid storage assembly being configured to store fluid that has been liquefied by the heat exchange assembly, and wherein the fluid storage assembly is formed integrally or securely with the second piece of the housing, wherein the heat exchange assembly and the cold head formed integrally or securely with the first piece of the housing and the fluid storage assembly formed integrally or securely with the second piece of the housing are positioned side by side within the housing.
2. The system of claim 1, wherein the storage assembly comprises a reservoir neck that extends from a storage reservoir through the housing to enable liquefied fluid to be released from the storage reservoir, wherein a vacuum space is formed between the housing and the storage assembly, and wherein the heat exchange assembly is disposed in the vacuum space.
3. The system of claim 1, wherein the fluid is oxygen.
4. A method of liquefying a fluid, and storing the liquefied fluid, the method comprising: substantially sealing a cavity from atmosphere; receiving a flow of fluid in a gaseous state into the cavity from outside the cavity through a fluid conduit, wherein the flow of fluid is received into the cavity in a gaseous state; liquefying the flow of fluid received into the cavity via the fluid conduit; reducing the temperature of the flow of fluid to liquefy fluid not previously liquefied; directing the liquefied fluid into a reservoir disposed within the cavity; and storing the liquefied fluid within the reservoir, wherein: substantially sealing the cavity from atmosphere is performed by a first piece of a housing selectably coupled to a second piece of the housing to substantially seal the cavity, which is formed in the interior of the housing, from atmosphere, a heat exchange assembly that performs the liquefaction of the flow of fluid and a cold head, disposed in the heat exchange assembly and in fluid communication with the fluid conduit, that performs the temperature reduction of the flow of fluid are formed integrally or securely with (i) one another and (ii) the first piece of the housing such that removal of the first piece of the housing causes the heat exchange assembly and the cold head to be removed from the housing, the reservoir is formed integrally or securely with the second piece of the housing, the second piece of the housing forms the cavity such that the cavity has an opening formed by a rim of the second piece of the housing, the first piece of the housing is a lid formed such that selectably coupling the lid to the rim of the second piece of the housing substantially seals the cavity formed by the first piece of the housing from atmosphere; and the heat exchange assembly and the cold head formed integrally or securely with the first piece of the housing and the fluid storage assembly formed integrally or securely with the second piece of the housing are positioned side by side within the housing.
5. The method of claim 4, wherein a heat exchange assembly that performs the liquefaction of the flow of fluid is disposed within a portion of the cavity this is under vacuum, and is external to the reservoir.
6. The method of claim 4, wherein the fluid is oxygen.
7. A system configured to liquefy a fluid, and to store the liquefied fluid, the system comprising: means for substantially sealing a cavity from atmosphere comprising a first piece and a second piece, the first piece and second piece being selectably coupled to seal the cavity from atmosphere; means for receiving a flow of fluid in a gaseous state into the cavity from outside the cavity, wherein the flow of fluid is received into the cavity by the means for receiving in a gaseous state; means for liquefying the flow of fluid received into the cavity, wherein the means for liquefying the flow of fluid is disposed within the cavity; means for reducing the temperature of the flow of fluid, the means for reducing the temperature of the flow of fluid being configured to liquefy fluid not liquefied by the means for liquefying the flow of fluid, wherein the means for reducing the temperature of the flow of fluid is disposed in the means for liquefying the flow of fluid, wherein the means for reducing the temperature of the flow of fluid is in fluid communication with the means for receiving the flow of fluid, and wherein the means for liquefying the flow of fluid and the means for reducing the temperature of the flow of fluid are formed integrally or securely with (i) one another and (ii) the first piece of the means for substantially sealing such that removal of the first piece of the means for substantially sealing causes the means for liquefying the flow of fluid and the means for reducing the temperature of the flow of fluid to be removed from the means for substantially sealing; and means storing the liquefied fluid within the cavity that is formed integrally or securely with the second piece of the means for substantially sealing, wherein the second piece of the means for substantially sealing forms the cavity such that the cavity has an opening formed by a rim of the second piece of the means for substantially sealing, and wherein the first piece of the means for substantially sealing is a lid formed such that selectably coupling the lid to the rim of the second piece of the means for substantially sealing substantially seals the cavity from atmosphere, wherein the means for liquefying and the means for reducing the temperature of the flow of fluid formed integrally or securely with the first piece of the means for substantially sealing and the means for storing formed integrally or securely with the second piece of the means for substantially sealing are positioned side by side within the means for substantially sealing.
8. The system of claim 7, wherein the portion of the cavity that is external to the means for storing is under vacuum, thereby creating a vacuum space, and wherein the means for liquefying is disposed in the vacuum space.
9. The system of claim 7, wherein the fluid is oxygen.
10. The system of claim 1, wherein the cold head comprises a plurality of screen meshes separated by spacers.
11. The system of claim 10, wherein the cold head is in fluid communication with the fluid storage assembly via a siphon conduit, the siphon conduit having a conduit wall thickness greater than the fluid conduit wall thickness.
12. The method of claim 4, wherein the cold head comprises a plurality of screen meshes separated by spacers.
13. The method of claim 12, wherein the cold head is in fluid communication with the fluid storage assembly via a siphon conduit, the siphon conduit having a conduit wall thickness greater than the fluid conduit wall thickness.
14. The system of claim 7, wherein the means for reducing the temperature of the flow of fluid comprises a plurality of screen meshes separated by spacers.
15. The system of claim 14, wherein the means for reducing the temperature of the flow of fluid is in fluid communication with the means storing the liquefied fluid via a siphon conduit, the siphon conduit having a conduit wall thickness greater than the thickness of the means for receiving the flow of fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
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(26) Housing 12 is configured to substantially seal the interior of housing 12 from atmosphere. As such, the interior of housing 12 forms a cavity 18 that is substantially sealed from ambient atmosphere. This provides some isolation from ambient atmosphere for components of Dewar system 10 that are disposed within cavity 18 of housing 12. To enhance this isolation, housing 12 may be formed from an insulating material. By way of non-limiting example, housing 12 may be formed from stainless steel, and/or other materials. To further insulate heat exchange assembly 14 and storage assembly 16 from atmosphere, in one embodiment, housing 12 may be evacuated between housing 12 and the portions of cavity 18 within which heat exchange assembly 14 and/or storage assembly 16 are disposed. The created vacuum may provide an enhanced layer of insulation and/or protection for heat exchange assembly 14 and/or storage assembly 16. In addition to providing insulation, housing 12 also provides structural protection for components disposed therein. As such, housing 12 is rigid to resist breakage caused by drops, collisions, and/or other forces experienced by Dewar system 10. Additionally, insulation wrap (not shown) may be used to coat the interior of housing 12 and/or component contained therein as an added one or more layers radiation barrier.
(27) In one embodiment, housing 12 is formed from a first piece 20 and a second piece 22. First piece 20 forms cavity 18 of housing 12 such that cavity 18 has an opening formed by a rim 24. Second piece 22 is a lid, that is selectably coupled to first piece 20 at rim 24 of cavity 18 to substantially seal cavity 18 from atmosphere. The selectable coupling between first piece 20 and second piece 22 may be accomplished via releasable fasteners 26 (e.g., bolts and nuts), as shown in
(28) Heat exchange assembly 14 is configured to receive a flow of fluid in a gaseous state, and to liquefy the received flow of fluid. Heat exchange assembly 14 receives the flow of fluid from a source of fluid (not shown) that is external to housing 12. The source of fluid may include, for example, a fluid flow generator (e.g., a pressure swing adsorption generator), a storage canister, a wall gas connection, and/or other sources of fluid.
(29) Heat exchange assembly 14 is configured to liquefy the flow of fluid by lowering the temperature of the fluid. This may include supercooling the fluid down to temperatures of about 100° K. or less at 1 atmosphere. As is discussed below, in one embodiment, heat exchange assembly 14 operates by circulation of compressor cooled refrigerant. However, this is not intended to be limiting, and other types of heat exchange system may be disposed (in whole or in part) within housing 12 to liquefy the flow of fluid. For example, some other type of super-cooled fluid could be circulated within heat exchange assembly 14 rather than compressor cooled refrigerant (e.g., liquid nitrogen).
(30) Storage assembly 16 is configured to store fluid that has been liquefied by heat exchange assembly 14. In one embodiment, storage assembly 16 includes a storage reservoir 28. Storage reservoir 28 is in fluid communication with heat exchange assembly 14 such that fluid that has been liquefied by heat exchange assembly 14 is directed into storage reservoir 28. The liquefied fluid is then held within storage reservoir 28 until it is needed. As the liquefied fluid is stored within storage reservoir 28, the temperature within storage reservoir 28 may rise to the point where some of the fluid begins to boil off back into the gaseous state. At least some of this boiled off fluid may be vented from housing 12 to maintain the pressure within storage reservoir 28 at a manageable level.
(31) In one embodiment, housing 12 is formed as a cylinder. This embodiment of housing 12 has a top 30 formed by second piece 22, and a bottom 32 formed by first piece 20. When housing 12 is seated on bottom 32 in the embodiment shown in
(32) In one embodiment, storage assembly 16 is formed integrally or securely with first piece 20. As used herein, the formation of storage assembly 16 integrally or securely with first piece 20 refers to a construction of storage assembly 16 and first piece 20 such that these two components are not intended to be separated during regular usage and/or maintenance. While separation of storage assembly 16 and first piece 20 may be achieved, reference to the secure and/or integral attachment between these components reflects the relative strength and permanence of this attachment during typical usage.
(33) In one embodiment, heat exchange assembly 14 is formed integrally or securely with second piece 22. As used herein, the formation of heat exchange assembly 14 integrally or securely with second piece 22 refers to a construction of heat exchange assembly 14 and second piece 22 such that these two components are not intended to be separated during regular usage and/or maintenance. While separation of heat exchange assembly 14 and second piece 22 may be achieved, reference to the secure and/or integral attachment between these components reflects the relative strength and permanence of this attachment during typical usage.
(34) By virtue of the integral and secure formations of storage assembly 16 with first piece 20 and of heat exchange assembly 14 with second piece 22 in the embodiment illustrated in
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(36) In the view of Dewar system 10 shown in
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(38) In one embodiment, a gasket 42 is disposed between first piece 20 and second piece 22. One or more openings 44 are formed in gasket 42. Through the one or more openings 44, the components of Dewar system 10 housed within housing 12 communicate with the exterior of housing 12. For example, fluid from a fluid source may be communicated to heat exchange assembly 14 through an opening 44, fluid stored within storage reservoir 28 may be communicated to the exterior of the housing through an opening 44, and/or other components of Dewar system 10 within housing 12 may be communicated with the exterior of housing 12 through the one or more openings 44.
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(41) In one embodiment, heat exchange assembly 14 includes a refrigerant conduit 48. Refrigerant conduit 48 passes through housing 12 (e.g., at second piece 22) to communicate heat exchange assembly 14 with the exterior of housing 12. Refrigerant conduit 48 is configured to receive and circulate a flow of cooled refrigerant. The flow of cooled refrigerant may be received, for example, from a compressor (not shown) that cools the refrigerant, and is located outside of housing 12. Upon passing through the length of refrigerant conduit 48, the refrigerant may be conveyed out of housing 12 by refrigerant conduit 48 (e.g., back to the compressor for further cooling and re-circulation). In one embodiment, refrigerant conduit 48 may be arranged in a coil, or some other labyrinthine configuration designed to minimize the volume of heat exchange assembly 14 as a whole while increasing the length of refrigerant conduit 48 included therein.
(42) As can be seen in
(43) In one embodiment, heat exchange assembly 14 includes a cold head 52. After directing the flow of fluid along the length of 48, fluid conduit 50 may provide the flow of fluid into cold head 52. Cold head 52 is configured to further reduce the temperature of the flow of fluid such that any fluid not liquefied within fluid conduit 50 is liquefied in cold head 52. In one embodiment illustrated in
(44) Secondary refrigerant conduit 54 is configured to receive cooled refrigerant (e.g., from refrigerant conduit 48, from an external source, etc.), and to circulate the refrigerant. Secondary refrigerant conduit 54 is in thermal communication with cold head 52. In one embodiment, secondary refrigerant conduit 54 is disposed around the outside of cold head 52 to provide a heat sink for cold head 52.
(45) Condensing chamber 56 is formed by the body of cold head 52. The condensing chamber includes a fluid inlet 58 and a fluid outlet 60. Fluid inlet 58 communicates with fluid conduit 50 to receive cooled and at least partially liquefied fluid therefrom. Fluid outlet 60 communicates with storage reservoir 28 to provide liquefied fluid thereto for storage. In one embodiment, one or more coalescing structures 62 are formed within condensing chamber 56. Coalescing structures 62 are configured to form super-cooled surfaces on which fluid that has not yet been liquefied can be condensed. Coalescing structures 62 are cooled by the heat sink provided to cold head 52 by secondary refrigerant conduit 54. In one embodiment, condensing chamber 56 is formed from a thermally conductive material, such as copper, aluminum, or other materials, that enhance the removal of heat from coalescing structures 62 by secondary refrigerant conduit 54.
(46) During operation, fluid that is at least partially liquefied is introduced into cold head 52 through fluid inlet 58, and migrates toward fluid outlet 60. As the fluid passes through condensing chamber 56 from fluid inlet 58 to fluid outlet 60, fluid that has not been liquefied becomes condensed on coalescing structures 62. Thus, fluid provided to storage reservoir 28 for storage and/or usage from cold head 52 is substantially completely liquefied.
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(48) As can be seen in
(49) Reservoir lid 70 is configured to fill the opening in storage reservoir 28 by reservoir neck 68, thereby enclosing storage reservoir 28. In one embodiment, reservoir lid 70 seals storage reservoir 28. For example,
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(53) Cold head 52 is formed having a cross-section that tends to enhance the amount of surface area on cold head 52. As fluid enters the chamber formed by reservoir neck 68 from fluid conduit 50, fluid that is still in the gaseous state comes into contact with cold head 52. This causes the fluid to condense, and then to flow down into storage reservoir 28 for storage.
(54) As can be seen in
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(57) As can be seen in particular in
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(59) In one embodiment illustrated in
(60) In one embodiment illustrated in
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(62) In one embodiment illustrated in
(63) As can be seen in particular in the magnified view of
(64) Although the invention has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred embodiments, it is to be understood that such detail is solely for that purpose and that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present invention contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.