System for analyzing a gas mixture including at least one chromatography column
09841408 · 2017-12-12
Assignee
- Commissariat A L'energie Atomique Et Aux Energies Alternatives (Paris, FR)
- California Institute Of Technology (Pasadena, CA)
Inventors
Cpc classification
G01N30/8693
PHYSICS
International classification
Abstract
A system for analyzing a gas mixture, including at least one chromatography column, a mechanism injecting the mixture into the column, and a mechanism detecting compound(s) forming the gas mixture, the detection mechanism including at least one detector of nanosensor type of an outlet of the column and a detector of nanosensor type in the column, capable of detecting passage of the compounds. It is then possible to determine the velocity of each of the compounds within the system.
Claims
1. A system for analyzing a gas mixture, comprising: at least one chromatography column comprising at least one inlet and at least one outlet, at least one wall having an inner surface extending from the at least one inlet to the at least one outlet, and a film of at least one stationary phase covering the inner surface; at least one injector configured to inject the gas mixture into the at least one chromatography column; and a detection system comprising at least one detector at the at least one outlet of the at least one chromatography column, the at least one detector including several juxtaposed NEMS sensors.
2. The analysis system according to claim 1, wherein the NEMS sensors are functionalized by depositing a layer of adsorbing material on at least one surface thereof.
3. The analysis system according to claim 2, wherein the adsorbing material is identical with that of the film of the stationary phase.
4. The analysis system according to claim 1, wherein the NEMS sensors are gravimetric sensors.
5. The analysis system according to claim 1, wherein the at least one chromatography column is of a microcapillary type or a macrocapillary type.
6. The analysis system according to claim 1, wherein the NEMS sensors have a sensing surface area between about 100 nm.sup.2 and about 20 μm.sup.2.
7. The analysis system according to claim 1, wherein the at least one chromatography column includes at least a first chromatography column and at least a second chromatography column connected in series, and wherein the detection system is associated with each of said at least the first chromatography column and said at least the second chromatography column.
8. The analysis system according to claim 1, wherein the at least one chromatography column comprises an etched groove in a substrate, the groove being closed with a plate.
9. A system for analyzing a gas mixture, comprising: at least one chromatography column comprising at least one inlet and at least one outlet, at least one wall having an inner surface extending from the at least one inlet to the at least one outlet, and a film of at least one stationary phase covering the inner surface; at least one injector configured to inject the gas mixture into the at least one chromatography column; and a detection system comprising at least one detector inside the at least one chromatography column, the at least one detector including several juxtaposed NEMS sensors and being configured to detect at least one compound included in the gas mixture.
10. The analysis system according to claim 9, wherein the NEMS sensors are functionalized by depositing a layer of adsorbing material on at least one surface thereof.
11. The analysis system according to claim 10, wherein the adsorbing material is identical with that of the film of the stationary phase.
12. The analysis system according to claim 9, wherein the NEMS sensors are gravimetric sensors.
13. The analysis system according to claim 9, wherein the at least one chromatography column is of a microcapillary type or a macrocapillary type.
14. The analysis system according to claim 9, wherein the NEMS sensors have a sensing surface area between about 100 nm.sup.2 and about 20 μm.sup.2.
15. The analysis system according to claim 9, wherein the at least one chromatography column includes at least a first chromatography column and at least a second chromatography column connected in series, and wherein the detection system is associated with each of said at least the first chromatography column and said at least the second chromatography column.
16. The analysis system according to claim 9, wherein the at least one chromatography column comprises an etched groove in a substrate, the groove being closed with a plate.
17. The analysis system according to claim 16, wherein the NEMS sensors are disposed in the groove or on the plate according to a pattern corresponding to a shape of the groove.
18. The analysis system according to claim 17, wherein a shape of the at least one chromatography column is arranged to have at least a portion of the at least one chromatography column located along at least one edge of the substrate, and wherein the detection system is located next to the at least one edge of the substrate.
Description
SHORT DESCRIPTION OF THE DRAWINGS
(1) The present invention will be better understood by means of the description which follows and of the appended drawings wherein:
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DETAILED DISCUSSION OF PARTICULAR EMBODIMENTS
(18) In the following description, <<sample>> refers to the gas mixture of compounds which one wishes to analyze.
(19) The terms of “compound”, “constituent”, “component”, <<analyte>> all refer to a solute dissolved in a carrier gas, the latter for example being air.
(20) In
(21) With the injection means 2 it is possible to introduce the sample to be analyzed and make it volatile. This is for example a volume of air to be analyzed, sampled in a room or a vehicle, the outlet of a pre-concentrator based on solid phase extraction (SPE) or of a thermodesorber, or else a liquid sample (for example a petrochemistry extract, an essential oil) dissolved in an organic solvent. The latter are well-known to one skilled in the art, they will not be described in detail.
(22) The chromatography column 4 is formed by a tube of the microcapillary type for example having a diameter comprised between 10 μm and a few hundred micrometers or of the macrocapillary type, the diameter being comprised between 500 μm and a few millimeters. The length is for example comprised between 0.5 m and a few meters.
(23) The inner surface of the tube is covered with a thin film of material called a stationary phase 5. Deposition of such a material may be carried out with any type of technique known to one skilled in the art. The material of the stationary phase may for example be a polymer, such as polyethylene glycol or polydimethylsiloxane. This material may also be a solid, a gel sol, or a liquid.
(24) The different molecules of the injected sample will be separated according to their affinities with the stationary phase, certain molecules being more slowed down than other ones, which will allow the measurement of the signal emitted by the different molecules and give the possibility of identifying them.
(25) For a given column, a compound is defined by a retention coefficient or factor k. This retention factor corresponds to the ratio between the compound mass in the mobile phase over the compound mass in the stationary phase. This is also the ratio between: the difference of the respective transit times of the compound and of the solvent, and the transit time of the solvent (which does not interact with the column) in the column.
(26) A compound having a strong retention factor corresponds to a compound which is strongly slowed down, having strong affinity with the stationary phase of the column.
(27) According to the present invention, the gas detection means 6 allow detection of different compounds in at least two different locations of the analysis system. The detection means include at least two detectors positioned in various ways.
(28) In the illustrated example, a detector 6.1 is positioned at the outlet of the column 4 and a detector 6.2 is positioned in the column, more particularly in the wall of the column 4.
(29) Alternatively, one of them may be positioned at the outlet and the other one may be positioned at the inlet.
(30) By the presence of said at least two gas detectors, it is possible to track the displacement of the solute within the column and to more specifically estimate the instantaneous velocity.
(31) In a particularly advantageous way, the detection means 6 are formed by a network of detectors positioned from the inlet of the column to the outlet of the column. In
(32) The detectors are selected so that their size allows them to be positioned inside the column. In the case of a chromatography microcolumn, the typical section of such a microcolumn has a width of a few tens of microns, the selected elementary detectors then have a smaller size than this value.
(33) The detector may be a gas microsensor. By microsensor is meant a sensor with a useful surface area of about 100 nm.sup.2 to a few μm.sup.2 along the diameter of the column. The microsensor is preferably integrated to the internal wall of the column. Preferably, the detectors are as small as possible, which allows an increase in the sensitivity of the detection means. This is in particular the case of NEMS sensors, for which at least one of the side dimensions is less than one micron. It is even possible to produce an elementary detector with several juxtaposed NEMS sensors. Any type of sensor, for which the size is less than a few tens of microns may be suitable. This is for example the case of sensors based on chemically functionalized nanostructures, such as for example carbon nanotubes or silicon nanowires.
(34) During the passing of a gas species in proximity to the detector, molecules interact with the detector, this interaction producing a detectable electric signal.
(35) These detectors advantageously have relative selectivity. Selectivity for example stems from a sensitive polymeric layer deposited on the sensor. This polymer may either be identical or not to the stationary phase. Alternatively, functionalization of the detectors in the column with several different sensitive polymers may be contemplated.
(36) These may be gravimetric NEMS nanosensors. This type of sensor has a vibrating surface on which a gas species migrating in the column is deposited. Depositing this species induces a change in the resonance frequency, which may be measured for example by a capacitive or piezoelectric or piezoresistive effect. As a reminder, within the scope of capacitive detection, two electrodes are made for which the spacing between them varies with the movement of the mobile portion of the NEMS, including the change in the capacitance formed by both electrodes. For piezoelectric and piezoresistive detections, a strain gauge is made in a suitable material, for which the electric voltage on the terminals or the resistance respectively vary depending on the stress applied to the gauge.
(37) NEMS detectors are for example gravimetric NEMS sensors such as those described in document Whiting, J. J., C. S. Fix, J. M. Anderson, et al. “High-speed two-dimensional gas chromatography using microfabricated GC columns combined with nanoelectromechanical mass sensors” in TRANSDUCERS 2009—15th International Conference on Solid-State Sensors, Actuators and Microsystems, 2009.
(38) The gravimetric sensor is for example in SiN, and has the following dimensions 2.5 μm×0.7 μm.
(39) The sensors are advantageously functionalized with a sensitive polymer, or any other adsorbing material having chemical affinity with the compound of the mixture to be analyzed. In the presence of a chemical compound, a certain amount of this compound will be adsorbed on the sensitive layer and will generate a signal on the sensor. The adsorbing material may be identical with the stationary phase or be different therefrom.
(40) Obviously, it is understood that an elementary detector may be formed with several NEMS microsensors.
(41) These may also be other known gas microsensors or nanosensors: notably conductimetric sensors, the deposit of molecules on a support then being accompanied by a change in conductivity. The support may consist of carbon nanotubes.
(42) These may also be thermo conductivity detectors (TCD). They can be manufactured on silicon chips as in Kaanta, B., H. Chen, and X. Zhang, A monolithically fabricated gas chromatography separation column with an integrated high sensitivity thermal conductivity detector. Journal of Micromechanics and Microengineering, 2010, 20(5): p. 055016.
(43) However, this kind of detector has the following drawbacks: the discrimination of different analytes is comparatively very poor since it is only based on the conductivity of the vapour, which is, on the first order only a function of its molecular weight. The discrimination of two analytes with close molecular weight and different polarity will be possible with an adsorption on a sensitive polymer, but not with a TCD; the signal delivered by a TCD detector depends on the velocity of the carrier gaz. It is thus important to keep a very good control of the velocity. with TCDs, a stronger signal is obtained by increasing the difference between the thermal conductivity of the analytes and the carrier gas. As a consequence, hydrogen or helium are commonly used. Those two gases are either explosive or expensive.
(44) Although TCDs can be used, affinity based detectors as chemiresistors or electromechanical systems (MEMS or NEMS) are preferably chosen for the following reasons: they are much less sensitive to the velocity of the gas carrier, they are selective according to physi/chemical properties of the analyte (polarity, polarisability, presence of specific chemical functions, etc).
(45) In this case, even if the separation by the chromatography column is not perfect, combining several detectors with different and complementary chemical layers makes still possible to discriminate a few analytes that would not be separated. Such an arrangement makes it possible to analyse more complex mixtures (i.e. with more compounds). Different analytes will give different signal patterns.
(46) For example in
(47) The curve III is the response of a Flame Ionization Detector (FID), which is a reference detector for the gas chromatography installations. It can be seen when comparing curve I or II and curve III the performance of the system of the invention.
(48) The other detected picks correspond to:
(49) 0: solvent
(50) 2: octane
(51) 4: CEES (2-Chloroethyl ethyl sulfide)
(52) 5: DMMP (dimethyl methylphosphonate)
(53) 6: DCP (diethyl chlorophosphate)
(54) 8: DEMP (diethyl methylphosphonate)
(55) 9: DNBS (di-n-butyl sulfide)
(56) 10: Undecane
(57) 11: DIMP (diisopropyl methylphosponate)
(58) 12: DCH (dichlorohexane)
(59) 13 MS: methyl salicylate.
(60) The solvent is dietly ether. To make the chronograms of
(61) As indicated above, by means of the invention, it is possible to determine the average velocity of each compound between two successive detectors, a possibly variable velocity depending on the position of the compound in the column. It is then possible to reconstruct a two-dimensional space-time concentration map of the compounds in the column, as illustrated in
(62) Thus, a point (x, t) of this map is the gas concentration detected by the detector in position x at instant t. A chromatogram obtained by a system of the state of the art would be in this map the straight line of equation x=L, L being the length of the column, the single detector being located at the column outlet. A straight line t=t0 of this map represents the position of the compounds along the column at instant t0. In such a map, the trajectory of an analyte is a line segment TC, assuming that the characteristics of the stationary phase are constant throughout the column. The slope of a line corresponds to the velocity of the compound in the column. With the velocity, it is then possible to characterize the compound in the column.
(63) In the case when the thickness of the stationary phase varies along the column, the transit velocities of each of the compounds in the column vary in the same direction, i.e. either the velocities decrease or they increase, which ensures that the compounds do not mix together again.
(64) In the case when the composition of the stationary phase varies along the column, the transit velocities of each of the constituents in the column may vary differently from each other, so that the constituents may pass each other. Such a configuration is impossible to process with the devices of the prior art. Now, by means of the present invention, it is possible to compensate for a variation of composition.
(65) In
(66) By means of the present invention, it is possible to carry out analyses with a higher rate than in the state of the art. Indeed, it is no longer necessary to wait for all the compounds of a previous sample to exit the column before injecting a next sample, since each of the compounds is tracked during its displacement in the column and is no longer only detected at the outlet. This is particularly visible on the map of
(67) Each bundle includes the trajectory of the solvent S, and two trajectories of two compounds C1, C2.
(68) The bundle T1 includes the trajectories S1, TC11, TC12.
(69) The bundle T2 includes the trajectories S2, TC21, TC22.
(70) The bundle T3 includes the trajectories S3, TC31, TC32.
(71) As illustrated on the map, the compound T2 moves more rapidly than the compound T31 and “overtakes” it in the column. Now, this does not perturb the analysis since, by means of the map, this “overtaking” is clearly localized. Each compound of each sample is therefore clearly distinguished and it is always known to which compound of which sample corresponds a peak.
(72) Therefore, by means of the invention, the injection time between two samples may be less than the transport time of the last gas constituent.
(73) It is therefore possible to carry out analyses more rapidly.
(74) In
(75) The system includes an injection means 102 upstream from the first column 104.1, and detection means 106. In the illustrated example, both columns 104.1, 104.2 are connected through an intermediate area 108, the composition of which is not necessarily monitored.
(76) According to the present invention, the detection means 106 ensure detection in several locations of the first 104.1 and second 104.2 columns and also in the intermediate area 108.
(77) The detection means 106, in the illustrated example, include a detector at the outlet 106.1 of the first column 104.1, a detector 106.2 in the second column 104.2 and a detector 106.3 at the outlet of the second column 104.2. The first column 104.1 has a length L1, the second column has a length L2 and the intermediate portion 108 has a length L3.
(78) In
(79) The columns 104.1, 104.2 and the intermediate area 108 are illustrated on the map by three horizontal bands.
(80) A sample including three compounds A, B and C is introduced into the analysis system of
(81) By analyzing the trajectories in both columns 104.1, 104.2, it is possible to estimate the transit velocities of each of the three compounds in both columns. Qualitatively, it is seen that: compound A is moderately retained in the first area and very little in the second, compounds B and C are retained in an identical way in the first area, in a more significant way than for A, B is relatively not very retained in the second column, but however more than A, and C is significantly retained in the second column.
(82) In
(83) By means of the invention, the compounds may be tracked during all their displacements in the columns, it is no longer necessary to modulate the flow rates in order to avoid that certain compounds “overtake” other compounds during their displacement in the successive columns.
(84) The intermediate area is not involved in the separation; however its presence between both columns is not detrimental to the performance of the detection system. Obviously, it is understood that two columns may be connected in series without any intermediate area.
(85) In
(86) A sample of three compounds A, B and C is introduced into the system S100. In this example, the compounds B and C are not separated by the first column 104.1. The second column 104.2 is such that the compound B “catches up” with the compound A so that it does not form any distinct peak at the outlet of the second column 104.2. However in this case, by means of the present invention, the detectors in particular located along the second columns 104.2 according to the present invention allow the trajectories of the compounds A and B to be distinguished.
(87) The analysis of the trajectories in both columns 104.1, 104.2, allows an estimation of the transit velocities of each of the three compounds in both columns: compound A is moderately retained in the first column and more significantly in the second column, compounds B and C are retained in an identical way, in the first column, in a more significant way than for A, B is not much retained in the second column, and compound C is significantly retained in the second column, substantially the same as with A.
(88) In
(89) Obviously, it is understood that systems of columns connected in series, in which the characteristics of stationary phases vary, do not depart from the scope of the present invention.
(90) In the illustrated example, two columns are connected in series, however by means of the invention, any number of columns, greater than two, may be connected together, in order to increase the capabilities of separation of the analysis system. Thus, by means of the invention and in a more general way, by arranging a plurality of columns or column segments connected in series Cj, with 1≦j≦N and N≧2, the columns following the first column, i.e. those with an index from 2 to N, having one or more detectors inside the column, in a sufficient number for determining the trajectories of each of the components, and possibly of a detector at the outlet. Preferentially, N is comprised between 2 and 7.
(91) The first column may not include any detector or only include a single detector at the outlet.
(92) For a solute Ri and for each column Cj, an average velocity VRi,j is determined.
(93) To each solute Ri corresponds a point of an N-dimensional space, each axis j representing the velocity V determined in the column j. In other words, the solute Ri has in this space, coordinates (VRi,1 . . . VRi,N). In an analogous way, to each solute corresponds a point of an N-dimensional space, each axis j representing the retention coefficient in column j. Each solute Ri then has coordinates (KRi,1, . . . KRi,N) in this space, each coefficient KRi,j representing the retention coefficient in column j.
(94) In
(95) This column is made by etching a groove 10 in a planar substrate 12, for example of silicon, by standard microelectronic techniques associating photolithographic and deep etching steps.
(96) On a surface area of a few square centimeters, a column may thereby be made: the section of which is determined by the etching depth and the width of the etching. Each of these dimensions may vary from about ten to a few hundred microns, the length of which may range from a few tens of centimeters to one or several meters, for example two meters.
(97) The groove 10 may also be a square spiral or a more complex shape (see example 1).
(98) In
(99) The groove 10 etched in a substrate 12, for example in silicon, is closed by a plate 16 forming a cover as illustrated in
(100) In this exemplary embodiment, the sensors are made on the face of the cover 16 intended to face the groove 10. The sensors 6 are then deposited according to a pattern corresponding to the shape of the groove 10 in the substrate 12.
(101) In another exemplary embodiment, provision is made for making the sensors 6 directly in the groove before setting the lid into place.
(102) As regards the deposition of the stationary phase and that of the polymer on the sensors, these depositions may take place before the assembling or after the assembling. In the case when the polymers of the stationary phase and of the sensors are the same, deposition after assembling allows both of these depositions to be carried out simultaneously.
(103) For making a system including columns connected in series, for which the stationary phases are different, the depositions may take place before or after setting the cover into place.
(104) As an example, a system according to the present invention may be made according to the following method. The system includes three modules each made in a different substrate: the gas phase chromatography module including the column(s) is made by deep silicon-etching in a first substrate, the detection module comprising the detection means is made as a network of NEMS sensors obtained by photolithography and etching on a second substrate, the position and shape of which correspond to the groove cut in the first substrate, the electronic module for controlling and processing the data delivered by the NEMS sensors is made as a network of ASIC (Application-Specific Integrated Circuit) integrated circuits implemented in CMOS technology on a third substrate.
(105) These three substrates are assembled by superposing them, thereby making a structure by stacking three substrates.
(106) For example, the assembling of the first and second substrates is achieved by adhesion, for example by adhesive bonding or any other sealing method used in microtechnology. Chemical functionalization of the column(s) and of the detectors by depositing polymer may be performed on each of the substrates separately before assembly or on the whole set after assembly. Assembling the third substrate with the assembly formed by the first and second substrates is for example achieved by means of mechanical attachment accompanied with an electric connection between each of the detectors and an ASIC integrated processing circuit.
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(110) The four sub-columns SC1, SC2, SC3, SC4 have an identical shape and length, with the minor exception of the extremity ones. Those ones have a little difference to arrange the inlet IN and outlet OUT of the whole column. The design of the column is such that it can located on a detectors plane with detectors 6 on the periphery of this plane. A group of NEMS detectors 6 (exactly 14 detectors in each group in this particular design) is located on each of the four sides of the detectors plane and close to the edge. The location of the detectors along the edges of the detectors plane, makes their connection to the readout electronics easier by minimizing the length of the electrical leads. Besides the design offers a large length on the periphery to mount the detectors along each sub-column.
(111) The particular shape of the column allows each group of detectors to be located evenly along the column, respectively after the first, second, third and last quarter of the column.
(112) This particular design makes it easier to coat the different sub-columns with different stationary phases. The whole column can then be functionalized easily with one to four different stationary phases, in order to perform multi-dimensional gas chromatography.