Materials and methods relating to packaging cell lines
09840720 · 2017-12-12
Assignee
Inventors
Cpc classification
C12N7/00
CHEMISTRY; METALLURGY
C12N2740/16052
CHEMISTRY; METALLURGY
C12N2740/16222
CHEMISTRY; METALLURGY
C12N2740/16043
CHEMISTRY; METALLURGY
A61K48/00
HUMAN NECESSITIES
A61K48/005
HUMAN NECESSITIES
C12N15/86
CHEMISTRY; METALLURGY
International classification
C12N5/10
CHEMISTRY; METALLURGY
C12N15/86
CHEMISTRY; METALLURGY
C12N15/63
CHEMISTRY; METALLURGY
Abstract
Lentiviral packaging cells and methods for producing the same are provided herein. Specifically, lentiviral packaging cells capable of producing lentiviral vector suitable for use in clinical trials are provided. Methods for producing lentiviral packaging cells capable of producing lentiviral vector suitable for use in clinical trials are described.
Claims
1. A method for producing a cell which constitutively expresses lentiviral gag and pol proteins, comprising the steps of (i) providing a target cell comprising a single copy per cell of an exogenous nucleic acid construct integrated into a transcriptionally active chromosomal locus in the cell genome, wherein the integrated nucleic acid construct is a retroviral provirus having a 5′ long terminal repeat (LTR) comprising a U3 and R-region, a 3′ LTR comprising a U3 and R-region, said construct comprising a first and a second mutant LoxP recombinase target site positioned so as to define a target construct between them; wherein the first mutant LoxP recombinase target site is between the U3 and R-region in the 5′ LTR and the second recombinase target site is between the U3 and the R-region in the 3′ LTR, thereby defining the target construct; (ii) introducing into said cell an expression cassette comprising and nucleic acid encoding a promoterless selectable marker and lentiviral gag and pol coding sequences under the control of a constitutive promoter, said expression cassette having a LoxP recombinase target site at both the 5′ and 3′ ends, said 5′ and 3′ recombinase target sites corresponding to the first and second recombinase target sites in the integrated nucleic acid sequence respectively; and (iii) introducing a Cre-recombinase into the target cell and propagating the cell for recombinase-mediated exchange (RMCE) between the expression cassette and the target construct at their respective recombinase target sites, wherein the expression cassette replaces the target construct contained within the integrated retroviral provirus between 5′ LTR U3 and the 3′ LTR R regions, and wherein the expression cassette is integrated between a double mutant LoxP site downstream of the first 5′ LTR U3 region and a LoxP site upstream of the 3′ LTR R-region; and (iv) selecting the target cell which expresses the selectable marker under the control of the 5′ U3 promoter upstream of the double mutant LoxP site, said target cell also expressing gag and pol protein.
2. The method according to claim 1 wherein the first recombinase target site is mutated to ensure directionality following recombinase-mediated cassette exchange.
3. The method according to claim 1 wherein said target construct further comprises nucleic acid encoding one or more selectable markers operably linked to a promoter; wherein said one or more selectable markers is optionally an antibiotic resistance gene or GFP marker gene.
4. The method according to claim 1 wherein the integrated nucleic acid construct is introduced into the target cell by transfection or transduction.
5. The method according to claim 1 further comprising introducing into the cell a coding sequence which expresses env; and/or introducing into the cell a coding sequence which expresses rev, wherein said env coding sequence and/or said rev coding sequence is part of an expression cassette and operably linked to a promoter.
6. The method according to claim 5 further comprising introducing into said target cell a plasmid containing a replication-defective lentiviral vector comprising a 5′LTR, a 3′LTR and a packaging signal wherein said replication defective lentiviral vector optionally comprises a transgene, thereby generating a producer cell.
7. The method according to claim 1 wherein said lentiviral gag and pol coding sequences are provided as a gag-pol coding sequence.
8. The method according to claim 7 wherein said lentiviral gag-pol coding sequence is a codon optimized human immunodeficiency virus (HIV) gag-pol sequence which comprises a mutation which encodes an HIV capsid protein with a histidine to glutamine change at position 87 (H87Q).
9. The method according to claim 3, further comprising determining the presence and/or expression level of the single copy integrated nucleic acid construct in the cell by detecting the selectable marker.
10. The method according to claim 9 further comprising determining the presence of a single copy integrated nucleic acid construct in the cell, wherein said determination is performed with quantitative PCR.
11. The method according to claim 1, wherein said integrated retroviral provirus is introduced into the target cell in a retroviral vector encoding a selectable marker under the control of a promoter; wherein said target cell is selected based on the expression of the selectable marker, and wherein expression of the selectable marker is indicative of said retroviral vector being integrated into the genome of the cell.
12. The method according to claim 11 wherein the retroviral vector is a murine leukemia virus (MLV) vector; and wherein the selectable marker is an antibiotic resistance gene.
13. The method according to claim 6 further comprising propagating said cell in suitable culture medium and obtaining vector particles from said culture medium.
14. The method according to claim 13 wherein said transgene is a heterologous gene encoding a marker or therapeutic protein.
Description
BRIEF DESCRIPTION OF THE FIGURES
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(16) Black horizontal line: detection threshold=10.sup.2 IU/ml
(17) Black downward arrows: titres were below detection threshold
(18) BPuH: Blasticidin+Puromycin+Hygromycin
(19) WRH: WinPac-Rdpro-HV
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(21) BPlPuH: Blasticidin+Phleomycin+Puromycin+Hygromycin
(22) WRH: WinPac-Rdpro-HV
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(25) BPuH: Blasticidin+Puromycin+Hygromycin
(26) BPlPuH: Blasticidin+Phleomycin+Puromycin+Hygromycin.
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MATERIALS AND METHODS
(32) Cell Culture
(33) Cell lines used were derived from 293FT or STAR cells. 293FT cells are a clean traceable cell line from Genethon; they were derived from 293 cells by stably transfecting the SV40 T-antigen and selecting a fast growing clone. The lot numbers of all reagents added to 293FT cells have been documented. STAR cells were derived from non traceable 293T cells by transduction with MLV vectors encoding a codon optimised HIV gagpol, tat and rev. STAR RD pro cells were made from STAR cells by stable transfection of the RD pro envelope. STAR cells and 293FT cells were grown under the same conditions, i.e. in Dulbecco's Modified Eagle Medium (DMEM) supplemented with 10% Foetal Calf Serum (SAFC Biosciences), 2 mM L-Glutamine, 100 units/ml Penicillin, 100 μg/ml Streptomycin.
(34) Clone 57 cells were made form 293FT cells, and express a codon optimised gagpol cassette (different to gagpol used to make STAR cells). Clone 57 cells were made by transduction of 293FT cells with an MLV based vector, expressing GFP from an internal CMV promoter and containing loxP sites in between U3 and R in the LTRs, to identify a high expressor site based on GFP expression. Recombinase mediated exchange was used to insert the codon optimised gagpol into the high expressor site tagged by the MLV based vector.
(35) Titration of Virus
(36) The amount of virus present in each preparation was quantified as the amount of ‘infectious units’ per ml. This refers to a functional measure of how many cells you can expect to be transduced for a given volume of virus. Virus was titrated on 293T cells. For 293T, 2×10.sup.5 cells per well were seeded in a 6 well plate on the day prior to transduction. On the day of transduction, the number of 293T cells in one well was counted for use in titer calculations. 293T cells were transduced with serial dilutions of concentrated or unconcentrated viruses with 5 μg/ml Polybrene (PB) (Sigma) for 5 hours before the medium was changed for fresh medium. The cells were analysed by FACS
(37) The number of GFP+ve cells was then used to calculate the number of infectious units added to the cells, and this was multiplied by the dilution factor to give infectious units per ml. The assumption in this calculation is that each GFP+ve cell was transduced successfully by a single virion, so titers were calculated from the dilutions that gave less than 20% GFP+ve cells according to equation below:—
Viral titer (iu/ml)=No. cells exposed to virus×proportion GFP positive cells×dilution factor No. of cells exposed to virus was typically 4×10.sup.5, proportion of GFP positive cells was obtained by dividing GFP positive percentage by 100. The dilution factor was calculated by 1000/(amount of virus added (μl)).
Lentiviral Vectors for Packaging Cell Line
(38) This section is concerned with the method involved in production and titration of lentiviral vectors to test titers of prospective packaging cell lines.
(39) Virus Production
(40) All virus production was done in 6 well plates, unless otherwise specified, according to Table 1. On day 0 cells were seeded at between 2×10.sup.5 and 1.6×10.sup.6 cells per well, as detailed below. On day 1, cells were transfected with missing packaging components and vector. For each well, 25 μl Optimem (Gibco) was added to a sterile microcentrifuge tube, and 2.25 μl Fugene (Roche) added. A total of 437 ng of DNA was assembled in 437 μl with sterile water (Baxter) and added to the Optimem/Fugene mix, incubated at room temperature for 15 min and then added dropwise to cells. pGEM T easy plasmid was used to make up the DNA to 437 ng when packaging cells were transfected with missing packaging components. In the case of producer cells (containing all packaging components and a vector) nothing was transfected, and the medium was simply changed at day 1, and 2.
(41) TABLE-US-00004 TABLE 1 Virus production protocol Day Action 0 Cells seeded in 6 well plates 1 Medium changed for 1 ml fresh DMEM (missing packaging components transfected) 2 Medium changed for 1 ml DMEM 3 Supernatant collected, filtered through 0.45 m filter and stored at −80° C.
Titration of Vector
(42) Virus was titrated according to Table 2.
(43) TABLE-US-00005 TABLE 2 Virus titration protocol Day Action 0 293FT cells seeded at 5 × 10.sup.4 cells per well in a 24 well plate 1 293FT cells transduced with serial dilution of supernatant 2 — 3 Transduced 293FT cells trypsinised and analysed by FACS
Stable Transfection
(44) Stable expression of Rev and RDPro envelope in 293FT cells was achieved by stable transfection. To achieve stable expression using this technique, DNA containing an antibiotic resistant gene was transfected into clone 57. This DNA can be incorporated into the cell genome if a double stranded DNA break in the genome occurs by non-homologous end joining (NHEJ). Stable integrants can then be selected using the antibiotic for which resistance is conferred by the resistance gene encoded in the transfected DNA.
(45) For this work, the antibiotics; puromycin (Sigma), hygromycin B (Calbiotech), phleomycin (Invivogen) and blasticidin S HCl (Invitrogen) were used to select for stable integration. Puromycin works by terminating the formation of polypeptide chains, by accepting a peptide bond and causing early release of polypeptides from the ribosome. Blasticidin S HCl appears to more directly inhibit the ribosomal peptidyl transferase, and interestingly can inhibit the formation of peptide bonds to puromycin when both antibiotics are present. Hygromycin B also inhibits translation of mRNA by ribosomes, but in contrast to puromycin and blasticidin S HCl, it inhibits translocation of the ribosome.
(46) The antibiotics listed above were used in selection because genes conferring resistance to all of them have been extensively characterised. These genes encode enzymes that inactivate the antibiotics through acetylation (puromycin and blasticidin S HCl), phorphorylation (hygromycin B) or sequestering the antibiotic through binding (phleomycin).
(47) Stable Transfection of Rev in Clone 57
(48) pCEP4 Rev plasmid was digested with EcoRV (Promega) and NruI (Promega). This released a 3.8 kb fragment containing Rev under the control of the CMV promoter and the Hygromycin resistance gene under the control of the pTK promoter, which was extracted from an agarose gel using Gel Extraction Kit (Qiagen). A confluent plate of Clone 57 cells was passaged 1:6 into a 10 cm plate the night before transfection with 1.5 μg of Rev/Hygro fragment using Fugene (Roche) and Optimem (Gibco), after 48 h cells were passaged 1:20 and then 5 serial 3 fold dilutions were made, each dilution was used to seed a 10 cm plate in DMEM with 100 μg/ml Hygromycin B (Calbiotech). Hygromycin B and DMEM were filtered through 0.22 μm filter prior to use.
(49) Stable Transfection of RD Pro in 57R10 Cells
(50) RD pro plasmid was linearised by the restriction endonuclease enzyme Ssp I (Promega) and extracted from an agarose gel using Gel Extraction Kit (Qiagen). A confluent 10 cm plate of 57R10 cells was passaged 1:6 into a 10 cm plate the night before transfection with 2.6 μg linearised RD pro plasmid using Fugene (Roche) and Optimem (Gibco). After 48 h cells were passaged 1:20 and then 5 serial three fold dilutions were made, each dilution was used to seed a 10 cm plate in DMEM with 30 μg/ml Phleomycin (Invivogen).
(51) Stable Co-Transfection of Vector and pSelect Blasti MCS in 57R10E Cells
(52) To stably express vector genomes in the packaging cell lines, vector plasmids were co-transfected with pSelect Blasti MCS (Invivogen), an expression plasmid containing the blasticidin resistance gene, BSr, under the control of the CMV promoter. Vector plasmids were co-transfected at a 10:1 molar ratio to pSelect Blasti MCS. Briefly, cells were passaged 1:6 the day prior to transfection with 1.5 μg pSelect Blasti MCS and a 10 fold molar excess of vector plasmid using Fugene (Roche) and Optimem (Gibco). After 48 h cells were passaged 1:20 and then 5 serial 3 fold dilutions were made, each dilution was used to seed a 10 cm plate in DMEM with 10 μg/ml Blasticidin S HCl (Invitrogen). Blasticidin S HCl and DMEM were filtered through 0.22 μm filter prior to use.
(53) Lentiviral Vectors
(54) To construct SIN PHV, the SIN lentiviral LTR from UCOE-gamma-C [Zhang et al (2007); Blood 110: 1448-1457] was cloned into pHV [See Ref 7] in place of the wild type lentiviral LTR. Briefly, pHV was digested with BamHI (Promega) and Apa I (New England Biolabs). The 2 fragments of DNA resulting from this were separated by electrophoresis on a 1% agarose gel. The ˜5.7 kb fragment was extracted and kept as a backbone, the ˜2.2 kb band was digested with Sac II and the resulting ˜1.2 kb fragment extracted from a 1.5% agarose gel after electrophoresis. The SIN LTR from UCOE-gamma-C was amplified by PCR using KOD polymerase (Novagen) by primers Sac WPRE-F and ApaI UCOE RC. This PCR product was then cut with SacII (Promega) and ApaI (present on either side of SIN LTR). The 1.2 kb fragment of pHV cut with SacII and BamHI and the SIN LTR cut with SacII and ApaI were cloned into the backbone cut with BamHI and ApaI using T4 DNA ligase (Promega) overnight at 4° C.
(55) Gammaretroviral Vectors
(56) CNC-Rev was derived by cloning Rev cDNA into CNC-MCS as described by Ikeda et al (7).
(57) Non-Vector Expression Plasmids
(58) The plasmid pCEP4 Rev was constructed by inserting HIV Rev into pCEP4 Plasmid (Invitrogen) using the Hind III and Xho I restriction endonuclease sites.
(59) RD pro contains the RD114 envelope with a HIV protease cleavage site under the control of an MLV LTR, and the Phleomycin resistance gene under the control of another MLV LTR (7).
(60) pSelect-Blasti-MCS (Invivogen) encodes the Blasticidin resistance gene (BSr) under the control of the CMV promoter.
(61) QPCR on gDNA in 293FT and Packaging Cells
(62) QPCR was used to ascertain the number of a construct (e.g. gag-pol cassette) per cell, using SYBR green (Qiagen). In this case, β actin was quantified (using primers HB actin F and HB actin RC) in parallel to any gene of interest and divided by 2 (two copies genome) to give the number of cells in each reaction. For gag-pol, primers Q-gagpol-F and Q-gagpol-R were designed to anneal at the frameshift region between gag and pol genes, which was identical in sequence in all the HIV-1 gagpol constructs used in this work. For Rev, primers Q-Rev-F and Q-Rev-R were used and for β-actin, HB-actin-F and HB-actin RC. Standards used in all QPCRs were 10.sup.5, 10.sup.4, 10.sup.3, 10.sup.2, and 10.sup.1 plasmids/μl; for gag-pol and rev, p8.91 was used as a standard; for β actin, the standards were made by cloning the PCR product from HB actin F and RC into pGEM T easy (Promega).
(63) Q-RT-PCR on 293FT and Packaging Cells
(64) Q-RT-PCR was used to quantify gag-pol, rev, RD 114 envelope, HIV leader and human β actin. SYBR green was used in all reactions. Standards for gag-pol and rev were made from p8.91 and pHV was used for HIV leader standards. For RD 114 envelope, and Human β actin, primers used in Q-RT-PCR were used to amplify their products, which were cloned into pGEM T easy to make standards. The standards used in each QPCR were 10.sup.7, 10.sup.6, 10.sup.5, 10.sup.4, and 10.sup.3 plasmids/μl. The primers used in each reaction are shown in the table on PCR primers.
(65) Primers
(66) All primer sequences are written 5′-3′
(67) Q-RT-PCR in Packaging Cell Line
(68) TABLE-US-00006 Target mRNA Primer Name Primer Sequence Human β actin HB actin F TGGACTTCGAGCAAGAGATG HB actin RC GAAGGAAGGCTGGAAGAGTG HIV-1 Gagpol Q-gagpol-F AAGAGAGCTTCAGGTTTGGG Q-gagpol-RC TGCCAAAGAGTGATCTGAGG HIV-1 Rev Q-Rev-F TGTGCCTCTTCAGCTACCAC Q-Rev-R CAATATTTGAGGGCTTCCCA RD 114 envelope Q-RD-F AACTCCCAACAGGAATGGTC Q-RD-R TTAAGTAGGCCGTCTTGCCT
DETAILED DESCRIPTION
(69) As mentioned above, the inventors appreciated a need for a lentiviral packaging cell line suitable for clinical use. The protocol used in this work needed to address some of the issues that prevented the application of STAR cells for clinical use, and thus the inventors needed to consider how they would construct a lentiviral vector packaging cell line to meet GMP guidelines. This involved the use of a clean, traceable cell line at the start of the protocol, and adaptation of the method of stable expression of the packaging components used to make STAR cells to avoid transfer of HIV gag-pol or rev.
(70) GMP guidelines have been drafted into EU legislation and implemented in the UK by the Medicines and Healthcare products Regulatory Agency (MHRA). These guidelines provide a standard that needs to be attained in producing active agents for medicinal use in patients. As parts of these guidelines involve defining the manufacturing process, they can only fully meet these once one has developed a successful lentiviral packaging cell line. Therefore, the inventors conducted their work in a manner that would ensure that the cell line used was still clean and traceable, but with a view to adapting any successful packaging cell lines to meet GMP guidelines at a later stage. On a practical level, this involved conducting all cell culture in a dedicated cell culture hood and incubator, which were kept separate from other cells. Additionally, all the lot numbers of reagent used were recorded, as well as details of all cell culture carried out, to ensure traceability.
(71) As a first point, to address the safety concern of HIV gag-pol or rev transfer, the inventors avoided the use of gammaretroviral vectors with full LTRs. This was because STAR cells were thought to package HIV gag-pol due to the expression of an RNA transcript from the MLV LTR encompassing the MLV packaging signal and HIV gag-pol.
(72) Previously, two separate approaches were taken to develop a lentiviral packaging cell line. In both, 293FT cells were used, a clean traceable cell line from Genethon. These cells were derived from 293 cells, and transfected with the SV40 T-antigen.
Example 1
(73) 293FT cells were transduced with a gammaretroviral vector encoding HIV gag-pol. The gammaretroviral vector was similar to that used in STAR cells apart from the LTR, where an enhancer deletion made the vector self-inactivating (SIN). A clone (clone 23) with a single vector integration site, producing the highest level of gag-pol as measured by p24 ELISA, was then transfected with a plasmid, expressing rev under the control of the CMV promoter and the hygromycin resistance gene under the herpes simplex virus thymidine kinase (TK) promoter, and clones with stable integrations were selected using hygromycin. Rev expression was checked by western blot and a clone (clone 6) was chosen for the next step where a plasmid containing the RD114 envelope with an MLV cytoplasmic tail (RD+) was transfected and clones with stable integrations selected using phleomycin. Expression of RD+ was assessed by western blot and one clone (clone F) was chosen for the next stage.
(74) The inventors then worked on clone 23, clone 6 and clone F to test whether clone F could be stably transfected with a SIN lentiviral vector to make a sufficient titer for use in clinical trials.
(75) To assess the function of each packaging component, the titer of clone 23, clone 6 and clone F was measured after transfection of the missing packaging components and a lentiviral vector. In each case, virus was collected 48 h post transfection and titrated on 293FT cells. Clone 23 and clone 6 were compared to STAR cells and 293FT transient transfection. Clone F was compared to STAR RD pro (STAR cells stably expressing RD114 envelope with a HIV protease cleavage site).
(76) STAR cells transfected with SIN pHV and pseudotyped with VSV-G envelope gave titers of over 10.sup.6 iu/ml. Transfection of 293FT cells with SIN pHV, p8.91 and pseudotyped with VSV-G envelope gave lower titers than STAR cells, of the order of 10.sup.5 iu/ml (
(77) To measure the expression of each packaging component, the inventors used Q-RT-PCR on cDNA made from packaging cell RNA. In these studies, STAR cells were chosen as a control, as they have been shown to reproducibly make high titers of lentiviral vectors, and therefore can be assumed to have sufficient expression of all packaging components.
(78) Clone 23 expressed less gag-pol than STAR cells (
(79) Clone 6 expressed more than 5 fold less rev than STAR (
(80) Clone F expressed about 2 fold less RD114 env in comparison to STAR RDpro (
(81) The results in the previous two sections show that clone F expresses sufficient (albeit less than STAR) amounts of gag-pol, rev and RD114 env to support virus production following transient transfection of a SIN lentiviral vector. This data enabled progression to the next step, which was to stably express a vector in clone F.
(82) Clone F was co-transfected with SIN pHV and pSelect Blasti MCS (containing blasticidin resistance gene) at a molar ratio of 10:1. After 48 h, the transfected cells were selected in blasticidin. Clones were screened by fluorescent microscopy to identify GFP positive clones, which were selectively expanded. In total 10 GFP positive clones were obtained, and supernatant from 9 of these was tested for titer. Only one clone (FS9) had a detectable titer. Interestingly, this titer was 10.sup.4 iu/ml, which is higher than clone F transiently transfected with the same vector. FS9 was grown for 73 days, and periodically the titer was measured. As a control, 293FT cells were grown for the same time course and periodically transfected with SIN pHV, p8.91 and RD pro envelope.
(83) 293FT fluctuated but only decreased by about 2 fold over 73 days (
(84) As a control, the amounts of expression of all the packaging components were measured in 293FT cells transiently transfected with SIN pHV, p8.91 and RD pro envelope (virus collected at day 73). Transient transfection seems to result in a similar level of gag-pol expression to FS9. However, transient transfection results in substantially higher expression of rev, envelope and vector than FS9 (
(85) In summary, clone F, expressing gag-pol, rev and an RD114 envelope, was found to have substantially lower RNA levels of each of the packaging components compared to STAR. Interestingly, lower expression of packaging components in Clone F did not lower titer significantly in comparison to STAR RDpro, after transient transfection of a lentiviral vector. A stable producer clone (FS9) was then made from clone F by stable transfection of a SIN lentiviral vector. FS9 produced a higher titer than clone F transiently transfected with the same vector.
Example 2
(86) The inventors then attempted to make a lentiviral packaging cell line from 293FT cells. This differed from the first attempt described in Example 1 in the codon optimised HIV gag-pol that was used, as well as the method of HIV gag-pol expression.
(87) Recombinase-mediated cassette exchange (RMCE) was used to stably express HIV gag-pol. In principle, this involved ‘tagging’ a chromosomal location that was able to support good expression of a GFP cassette and then using cre-recombinase to exchange GFP for HIV gag-pol.
(88) To tag a high expresser site, a mutant loxP site (with a mutation in the left inverted repeat), was cloned into the 3′ LTR of a gammaretroviral vector encoding a hygromycin-GFP fusion gene under the control of the CMV promoter (
(89) An expression cassette plasmid was then made, encoding HIV gag-pol under the control of the CMV promoter. The codon-optimised gag-pol in this plasmid had a histidine to glutamine change at amino acid 87 in HIV capsid, that did not affect titer in human cells (8). Additionally, the codon-usage in this construct substantially differed from the former gag-pol construct which was used in STAR and clone F. Mutant loxP sites (with a mutation in the right inverted repeat) were cloned upstream and downstream of the gag-pol expression cassette. To enable selection of successful recombination events, a promoter-less puromycin resistance gene was cloned downstream of the 5′ mutant loxP site. This meant that in a successful recombination, the promoter-less puromycin resistance gene would be placed downstream of the MLV U3 region of the target construct, and thus would be transcribed conferring resistance to puromycin. Importantly, directionality of recombination was ensured by using the mutant loxP sites as after recombination these generate a mutant loxP site and a full wild type loxP site at the tagged genomic location, which cannot recombine (
(90) The most promising clone, clone 57, was chosen for further analysis. Expression of HIV gag-pol was confirmed by Q-RT-PCR on cDNA from clone 57 RNA, and was about 4-5 fold lower than STAR cells (
(91) Expression of Rev in Clone 57
(92) The inventors then expressed rev, using the rev expressing plasmid, pCEP4-Rev (
(93) A subset of the 57R clones were analysed further by measuring expression of gag-pol by Q-RT-PCR and the titer produced after transient transfection of SIN pHV and VSV-G envelope. Most of the clones had maintained some expression of gag-pol (
(94) Stable Expression of an Envelope in 57R10
(95) The envelope stably expressed in 57R10 was a derivative of RD114 env, which has a HIV protease cleavage site in the cytoplasmic tail. The plasmid encoding RDpro contains two promoters derived from an MLV LTR, which drive expression of RDpro and the phleomycin resistance gene (
(96) Pseudotyping SIN pHV with RDpro envelope decreased titer about 5 fold in comparison to VSV-G in transient transfection in 293FT cells, which was statistically significant (p=0.002, t test). This is consistent with reports of SIV lentiviral vectors pseudotyped with modified RD114 envelope glycoproteins, where the latter had about 5 fold lower titers when titrated on the human cell line TE671. However, lentiviral vectors pseudotyped with RD114 with an MLV cytoplasmic tail had a higher titer than VSV-G pseudotypes, when titrated on peripheral blood CD34+ cells (13). This result has been replicated in HIV-1 lentiviral vectors (4) and RDpro pseudotyped lentiviral vectors produced from STAR cells have also been shown to transduce CD34+ cells efficiently (12). Therefore, stably produced RDpro pseudotyped vectors with comparable titer to transient RDpro pseudotypes in our system would be likely to perform as well as transient VSV-G pseudotypes on CD34+ cells.
(97) Stable Expression of a SIN Lentiviral Vector in 57R10E
(98) To make a producer cell from the packaging clone 57R10E, a lentiviral vector needed to be stably expressed in the packaging cell line. As this packaging cell line was developed for clinical use, the vector needed to be a SIN lentiviral vector. For this purpose the inventors used a previously constructed SIN pHV by cloning the 3′ SIN LTR from UCOE-gamma-C in place of the full 3′LTR of pHV. SIN pHV was co-transfected with pSelect Blasti MCS (containing the blasticidin resistance gene—BSr) (
(99) In
(100) As SIN pHV encodes GFP, the inventors selected GFP positive clones from single bulk cultures of 57R10E and STAR RDpro. 57R10E clones were isolated from a bulk population that yielded 10 fold higher titer than the average 57R10E bulk titer (
(101) In both 57R10E and STAR RDpro, there was variation in titer between the clones and some clones did not produce a detectable titer. In both 57R10E and STAR RDpro, the clone with the highest titer was about the same as the titer of the bulk population from which the clone was derived. As some clones do not produce any vector particles, it is assumed that there are clones in the bulk population with titers considerably higher than the bulk population. However these clones may be rare and the numbers of clones screened in these experiments (11 for 57R10E and 7 for STAR RDpro) were probably too low to obtain such clones. In any case, as the best clones from STAR RDpro and 57R10E differed about 5 fold in titer, as did the individual bulk cultures from which these clones were derived, the titers of bulk cultures can be considered representative of individual clones.
(102) Expression of transgenes by stable transfection is known to give a highly variable level of expression owing to the random nature of DNA integration. Therefore the inventors considered whether the variability in titer between clones was a result of variation in vector genome expression. To this end, HIV leader expression was quantified by Q-RT-PCR; this did not seem to explain the differences in titer between the 57R10E clones (
(103) In summary, stable transfection of SIN pHV resulted in significantly lower bulk titers in 57R10E compared to STAR RDpro. This difference was also reflected in stable producer clones isolated from bulk cultures. In stable producer clones from both 57R10E and STAR RD pro there was variation in titer, which was not explained by variation in expression of the vector genome.
(104) Packaging Component Expression after Stable Transfection of SIN pHV
(105) To gain further insight into the variation in titer between individual 57R10E and STAR RDpro clones, expression of each packaging component was quantified in all the clones by Q-RT-PCR. In both 57R10E and STAR RDpro clones, where absence of titer occurred in the presence of good HIV leader expression substantial loss in expression of at least one packaging component was demonstrated (
(106) DNA from a subset of 57R10E clones and all of the STAR RDpro clones was analysed to investigate whether the losses in packaging component expression were due to silencing or DNA loss. The 57R10E clones with a substantial loss in gag-pool RNA expression after stable transfection of SIN pHV had no loss in gag-pol DNA copies/cell. Similar loss of RNA expression but not DNA copies was observed in some STAR RDpro clones (
(107) As STAR RDpro clones did not lose gag-pol or rev DNA, one can assume that the MLV vectors used to express these constructs allow long term, stable integration. This is supported by the stability of DNA integration of gag-pol in 57R10E, which was integrated by RCME into an MLV provirus. Stable transfection appears to confer less stability in integration than MLV vectors, as shown by the loss of DNA copies of stably integrated rev and RDpro in some cases. Therefore, STAR RDpro only has to contend with silencing of gag-pol and rev, which are present at more than one copy per cell, whereas 57R10E has to contend with silencing of a single gag-pol copy and DNA loss (and probably silencing as well) of rev. Thus STAR RDpro clones appear to have more robust expression of packaging components and thus obtaining high titer producer clones may be more likely after stable transfection of STAR RDpro than 57R10E.
(108) An observation throughout
(109) Pooling the data on packaging component RNA and DNA allowed comparison of 57R10E and STAR RDpro clones. STAR RDpro clones appeared to have higher levels of RNA for all the packaging components, although this only reached significance for rev and RDpro (
(110) Finally, SIN pHV vector genome DNA or RNA quantities were not significantly different between 57R10E and STAR RDpro clones (
(111) In contrast to STAR RDpro, antibiotic resistance genes were used to select for stable expression of all the packaging components in 57R10E. Therefore, there was the possibility that gag-pol, rev and RDpro expression could be re-selected using the antibiotics used in the original selections of each packaging component.
(112) Re-Selection Before Stable Transfection
(113) In an attempt to ensure that the 57R10E population transfected with SIN pHV and BSr was homogenously expressing high levels of gag-pol, rev and RDpro, in one set of experiments, 57R10E was cultured in puromycin, hygromycin and phleomycin. In all experiments where re-selection of packaging components in 57R10E was carried out either before or during transfection, the cell line has been referred to as ‘PPH’. PPH bulk had higher levels of expression of gag-pol, rev and RDpro than 57R10E bulk and 57R10E transiently transfected with SIN pHV (
(114) Despite increased packaging component expression the titer of PPH bulk was not significantly different from 57R10E bulk on average (
(115) In summary, PPH selection before stable transfection was able to increase packaging component expression during stable transfection. One PPH culture stably transfected with a SIN LTR HIV vector had a titer higher than 10.sup.4 infectious units/ml. This bulk culture did not have more vector genome DNA copies per cell than the other PPH bulk cultures, but had substantially higher levels of vector genome RNA as assessed by QPCR for HIV leader.
(116) Cloning of pSIN-HV Vector Producer Cells Following PPH Re-Selection
(117) pSIN-HV producer cells were cloned from the PPH3 culture which had the highest titre among the PPH selected bulk producer cells under blasticidin selection. Initially 5 clones (PPH3-c1, 2, 3, 5, 7) were selected and their supernatants were titrated on 293T cells (
(118) Long-Term Vector Production by PPH3-c1 Clone.
(119) An early frozen stock of PPH3-c1 cells were thawed and put in culture in either normal medium or medium with blasticidin, puromycin and hygromycin (BPuH selection) at Day 1 and supernatants were harvested periodically up to about Day 80. Supernatants were titrated on 293T cells along with control supernatants from STAR/RD/pHV. Titers normalized to that of STAR/RD/pHV to be 10E6 are shown in
(120) Repeated Cloning of High Titre Producers
(121) Cell cloning process was repeated in the medium containing blasticidin. Puromycin and hygromycin were further added to the medium after establishment of clones. Supernatants of these clones (PPH3-Y series) were titrated (
(122) Further Verification
(123) For the purposes of this section the 57R10 cells and 57R10E cells will be referred to as WinPac and WinPac-RDpro cells, respectively, but for the avoidance of doubt,
(124) WinPac cells are 57R10 cells.
(125) WinPac-RDpro cells are 57R10E cells.
(126) WinPac-RDpro-HV cells are derived from 57R10E cells after stable co-transfection of GFP-encoding vector genome and pSELECT Blasti MCS.
(127) A packaging cell line would be able to meet clinical trial requirements at a feasible and practical production scale if it produced a high titre of infectious units per ml, e.g. preferably at least 10.sup.4 infectious units per ml, or more preferably at least 10.sup.5 infectious units per ml. The inventors have screened a number of WinPac-RDpro HV clones (see
(128) The inventors have also shown that titres can be optimised (see
(129) The inventors have also appreciated that for packaging cells to be practically useful, stable titres should be maintained over a long period of culture. In order to investigate this, the inventors kept clones in culture with or without BPIPuH (Blasticidin+Phleomycin+Puromycin+Hygromycin). VCM was harvested and titrated at ˜3 to 4 week intervals. The inventors found that titres were relatively stable over a period of at least 5 months especially when cultured in the presence of a selection of antibiotics (see
(130) The inventors have further demonstrated the ability to rescue titres by re-selecting with antibiotics and that high titres can be maintained after removal of antibiotics (see
(131) Concentrating vectors by ultracentrifugation allows the transduction of primary human cells at clinically relevant multiplicity of infection (MOIs) using minimal volume of concentrated supernatants. To show that the vector particles of the present invention could achieve reasonable concentration, vector containing medium collected from one clone was concentrated by ultracentrifugation and resuspended in serum-free medium. Titres were determined on 293T cells before and after concentration which demonstrated the practicality of concentrating the RDpro-pseudotyped vectors produced by WinPac-RDpro-HV cells (see
(132) The inventors have further investigated whether the clones can be maintained in a serum-free or serum-reduced environment. Animal serum is commonly used as a supplement in cell culture medium and is thought to be important for producing retroviral vectors at high titre. However, they have a variable and poorly characterised composition and are a potential source of contamination, infection and/or immunogens. Accordingly, it may be preferable to harvest vectors in a serum-free environment.
(133) The inventors have investigated whether the clones exhibit stable vector genome levels. As shown in
(134) The inventors have also investigated RNA expression levels at the time of VCM harvest.
(135) The inventors also investigate whether the HIV-1 restriction factor A3G, which can be packaged in virions and subsequently mutate the proviral genome in target cells, was present in the packaging cells at detectable levels.
DISCUSSION
(136) Two lentiviral vector packaging cell lines derived from 293FT cells were evaluated. The first, clone F stably expressed HIV gag-pol, rev and RD114 env. This packaging cell line produced a titer below 10.sup.4 infectious units per ml when transiently transfected with a lentiviral vector. Stable transfection of a SIN lentiviral vector led to the isolation of one clone that SUBSTITUTE SHEET (RULE 26) produced a titer of over 10.sup.4 infectious units per ml for over 70 days in culture. Furthermore, each packaging component and vector genome expression in this clone was stable over the same time period. This finding demonstrated that a stable packaging cell line could be constructed in 293FT cells using a protocol more suitable for clinical application than that used to make STAR cells. Secondly, it showed that stable transfection of a SIN lentiviral vector could lead to the isolation of a producer clone with a titer higher than transient transfection of the packaging cell line with the same vector. However, the titer obtained with the producer clone FS9 was too low to be useful in vector production for clinical trials.
(137) Another packaging cell line was developed in parallel by the inventors. In this approach, HIV gag-pol was stably expressed by RMCE into a tagged ‘high expresser site’. Stable transfection of rev and RDpro led to the isolation of clone 57R10E, which has a similar level of gag-pol, and higher levels of rev and RD114 env in comparison to clone F. A titer of over 10.sup.4 infectious units per ml was obtained in 57R10E after transient transfection of a SIN lentiviral vector. Given the results from the first packaging cell line, some producer clones obtained from 57R10E might be expected to produce a titer of over 10.sup.5 infectious units per ml, which is sufficient for production of vectors for clinical trials. To achieve this re-selection of 57R10E cells with 3 drugs, puromycin, hygromycin and phleomycin, was required before and during transfection of the vector construct. Screening of limited number of clones (ca 35 clones) gave rise to two clones that give titres around 10E5, suggesting clinical useful clones can be obtained by screening a larger number of clones after strict drug re-selection of 57R10E cells.
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