Switchable filters and design structures
09843303 · 2017-12-12
Assignee
Inventors
- James W. ADKISSON (Jericho, VT, US)
- Panglijen CANDRA (Essex Junction, VT, US)
- Thomas J. DUNBAR (Burlington, VT, US)
- Jeffrey P. Gambino (Portland, OR, US)
- Mark D. Jaffe (Shelburne, VT, US)
- Anthony K. Stamper (Williston, VT)
- Randy L. Wolf (Essex Junction, VT)
Cpc classification
H03H9/13
ELECTRICITY
G06F30/398
PHYSICS
Y10T29/49155
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H03H2003/0071
ELECTRICITY
Y10T29/42
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49005
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H03H2009/02299
ELECTRICITY
Y10T29/49147
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49126
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H03H3/08
ELECTRICITY
International classification
H03H3/08
ELECTRICITY
H03H9/13
ELECTRICITY
H03H9/25
ELECTRICITY
Abstract
Switchable and/or tunable filters, methods of manufacture and design structures are disclosed herein. The method of forming the filters includes forming at least one piezoelectric filter structure comprising a plurality of electrodes formed on a piezoelectric substrate. The method further includes forming a fixed electrode with a plurality of fingers on the piezoelectric substrate. The method further includes forming a moveable electrode with a plurality of fingers over the piezoelectric substrate. The method further includes forming actuators aligned with one or more of the plurality of fingers of the moveable electrode.
Claims
1. A filter comprising at least one filter comprising a plurality of electrodes formed on a piezoelectric substrate, wherein the plurality of electrodes include a moveable electrode and a fixed electrode both with a plurality of fingers that are positioned to be interleaved with one another in an on state.
2. The filter of claim 1, wherein the moveable electrode is a ground electrode and the fixed electrode is a signal electrode.
3. The filter of claim 1, wherein the moveable electrode is a signal electrode and the fixed electrode is a ground electrode.
4. The filter of claim 1, further comprising a plurality of actuators positioned above and below the moveable electrode.
5. The filter of claim 1, further comprising a plurality of actuators aligned with one or more of the plurality of fingers of the moveable electrode.
6. The filter of claim 5, wherein the actuators are metal or metal alloy in trenches in the piezoelectric substrate.
7. A filter comprising at least one filter comprising a plurality of electrodes formed on a piezoelectric substrate, wherein the plurality of electrodes include a moveable electrode and a fixed electrode both with a plurality of fingers that are positioned to be interleaved with one another in an on state, wherein the moveable electrode is a ground electrode, which, upon actuation, the plurality of fingers of the moveable electrode become interleaved with the plurality of fingers of the fixed electrode.
8. A filter comprising at least one filter comprising a plurality of electrodes formed on a piezoelectric substrate, wherein the plurality of electrodes include a moveable electrode and a fixed electrode both with a plurality of fingers that are positioned to be interleaved with one another in an on state, wherein the moveable electrode is a Vin or Vout electrode, which, upon actuation, the plurality of fingers of the Vin or Vout electrode become interleaved with the plurality of fingers of the ground electrode.
9. The filter of claim 1, further comprising actuators which are less than a number of the plurality of fingers of the moveable electrode.
10. The filter of claim 1, wherein the at least one filter is a surface acoustic wave (SAW) filter.
11. The filter of claim 10, wherein the SAW filter comprises: a Vin interdigital transducer (IDT) comprising interleaved signal and ground electrodes; and a Vout IDT comprising interleaved signal and ground electrodes.
12. The filter of claim 11, wherein, wherein the moveable electrode comprises positioning the moveable electrode above the signal electrode of the Vin IDT or the Vout IDT.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The present invention is described in the detailed description which follows, in reference to the noted plurality of drawings by way of non-limiting examples of exemplary embodiments of the present invention. Unless otherwise specified herein, the drawings are not to scale.
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6) The invention relates to semiconductor structures and methods of manufacture and, more particularly, to switchable and/or tunable filters, methods of manufacture and design structures. In embodiments, the switchable and/or tunable filter structures of the present invention include, for example, Surface Acoustic Waver (SAW) filters. In embodiments, the filter structures of the present invention are capable of being switchable between an “on” state and an “off” state using, for example, a moveable ground electrode. Alternatively, in a multiple SAW filter application, the moveable ground electrode can tune the filter to a desired frequency by turning “off” or “on” selected SAW filters.
(7) More specifically, the SAW filter of the present invention includes interdigitized or interleaved electrodes formed on the piezoelectric substrate. The piezoelectric material can be, for example, aluminum nitride or zinc oxide; although other piezoelectric materials are also contemplated by the present invention. In embodiments, the interleaved electrodes of the SAW filter include a ground electrode interleaved with either a Vin electrode or Vout electrode to form input and output IDTs, respectively. Depending on the selected harmonic frequencies, the input IDT and output IDT can be spaced apart from one another by various distances, or provided in a series configuration, amongst two or more SAW filter structures.
(8) In embodiments, the SAW filter (or any of a multitude of SAW filters) of the present invention can be turned “on” and “off” by a moveable ground electrode. Alternatively, the ground electrode can be stationary and the Vin or Vout electrode can be moveable. In embodiments, actuators can be placed above and below some or all of the fingers of the moveable electrode (e.g., ground electrode) in order to electro-statically move the fingers of the moveable electrode (e.g., ground electrode) up or down. In this way, the moveable electrode (e.g., ground electrode) can move into the same plane as the stationary electrode, (e.g., Vin electrode (or Vout electrode)) in order to allow a signal (voltage) to pass between the ground electrode and the Vin electrode or Vout electrode of the Vin IDT or Vout IDT, depending on the configuration of the structure.
(9) By being in the same plane or substantially the same plane, a wave can be propagated along the piezoelectric substrate from the Vin IDT to the Vout IDT, where it will be converted back into a signal. In embodiments, the moveable electrode can move out of the same plane as the stationary electrode (e.g., Vin electrode or Vout electrode) which would, in embodiments, reduce waves below a detectable threshold.
(10) Advantageously, the moveable electrode will not add any series resistance, nor will it decrease the effective Q of the filter (compared to using a FET switch to bypass the filter).
(11) Hereinafter, the description will focus on moveable ground electrodes; however, one of skill in the art should appreciate that the ground electrode can be stationary and the Vin or Vout electrode can be moveable (using the processes described herein). In either scenario, contacts or wirings (to provide ground or signals) can be connected to the electrodes using conventional CMOS processes, as should be understood by those of skill in the art. These contacts or wirings, for example, can be formed through or extending from the piezoelectric substrate using photolithography, etching and deposition techniques well known to those of skill in the art.
(12)
(13) As further shown in
(14) The actuators 16 can also be formed on top of the piezoelectric substrate 12 with the electrode 14 using an additive or subtractive process. In this configuration, the electrode 14 would go through an additional process, in order to raise its height above the surface of the actuator 16. More specifically, the electrode 14 and actuators 16 can be formed by depositing a metal layer on the piezoelectric substrate 12, and patterning the metal layer using conventional lithographic and etching (e.g., reactive ion etching (RIE) processes. In any of the embodiments, the metal layer can be any conductive metal or alloy thereof. For example, the metal layer can be, for example, aluminum, gold or copper; although other metals are contemplated by the present invention. In embodiments, the electrode 14 is a Vin electrode (signal electrode) of a Vin IDT and the actuators 16 are a bottom electrode structured to electro-statically move a ground electrode of the Vin IDT. It should be understood by those of skill in the art, that the electrode 14 and the actuators 16 can also be associated with a Vout IDT.
(15)
(16) In one non-limiting example, the electrode 14 and/or actuators 16 can be deposited on the substrate 12 to a depth of about 0.05 to 4 μm and preferably to a depth of 0.25 μm for the actuators 16; although other dimensions are also contemplated by the present invention. In embodiments, the electrode 14 and/or actuators 16 can be a refractory metal such as Ti, TiN, TiN, Ta, TaN, and W and the like, or AlCu, or a noble metal such as, for example, Au, Pt, Ru, Ir, and the like amongst other wiring materials. For example, in embodiments, electrode 14 and/or actuators 16 could be formed from pure refractory metals, or aluminum or an aluminum alloy such as AlCu, AlSi, or AlCuSi.
(17) In
(18) As shown in
(19)
(20) It should be understood by those of skill in the art that contacts or wirings (to provide ground or signals) can be connected to the electrodes and actuators using conventional CMOS processes, as should be understood by those of skill in the art. These contacts or wirings, for example, can be formed through or extending from the piezoelectric substrate 12 using photolithography, etching and deposition techniques well known to those of skill in the art. (See, e.g.,
(21) As shown in
(22) In
(23) In
(24) Still referring to
(25)
(26) As thus shown in
(27)
(28) As shown in
(29) In embodiments, though, it is contemplated that the natural state of the ground electrode 22 is in a down position, e.g., “on” position, substantially in the same plane as the electrode 14. This can be accomplished by fabricating the actuators 16 in the substrate 12, and the ground electrode 22 substantially on the substrate 12 (on a very thin layer of sacrificial material) so that the fingers of the ground electrode 22 can be interleaved with the fingers of the electrode 14, and also contact with the substrate 12 when the filter is activated. It should also be understood by those of skill in the art that the actuators 16 are aligned with an end portion for the ground electrodes 22 in order to provide a pull-in force, and this alignment will also allow the ground electrodes 22 to contact the substrate 12 upon activation. In this embodiment, to turn off the filter, a drive voltage can be applied to the actuators to pull up the ground electrode 22. For example, the ground electrode 22 can be pulled up (e.g., electro-statically move) by application of a drive voltage to, for example, the actuator 16 (not shown) (repulsive force (negative positive)) or the actuator 24 (attractive force (positive voltage)). It should be understood that this same design can be used for moving either the Vin IDT or Vout IDT.
(30) In operation, it is possible to determine a frequency of a filter, e.g., SAW filter, and based on the frequency or the need to have the filter activated, electro-statically move a moveable electrode (e.g., ground electrode 22 or signal electrode 14) of the filter by applying a drive voltage to at least one actuator in order activate or deactivate the filter.
(31)
(32) Design flow 900 may vary depending on the type of representation being designed. For example, a design flow 900 for building an application specific IC (ASIC) may differ from a design flow 900 for designing a standard component or from a design flow 900 for instantiating the design into a programmable array, for example a programmable gate array (PGA) or a field programmable gate array (FPGA) offered by Altera® Inc. or Xilinx® Inc.
(33)
(34) Design process 910 preferably employs and incorporates hardware and/or software modules for synthesizing, translating, or otherwise processing a design/simulation functional equivalent of the components, circuits, devices, or logic structures shown in
(35) Design process 910 may include hardware and software modules for processing a variety of input data structure types including netlist 980. Such data structure types may reside, for example, within library elements 930 and include a set of commonly used elements, circuits, and devices, including models, layouts, and symbolic representations, for a given manufacturing technology (e.g., different technology nodes, 32 nm, 45 nm, 90 nm, etc.). The data structure types may further include design specifications 940, characterization data 950, verification data 960, design rules 970, and test data files 985 which may include input test patterns, output test results, and other testing information. Design process 910 may further include, for example, standard mechanical design processes such as stress analysis, thermal analysis, mechanical event simulation, process simulation for operations such as casting, molding, and die press forming, etc. One of ordinary skill in the art of mechanical design can appreciate the extent of possible mechanical design tools and applications used in design process 910 without deviating from the scope and spirit of the invention. Design process 910 may also include modules for performing standard circuit design processes such as timing analysis, verification, design rule checking, place and route operations, etc.
(36) Design process 910 employs and incorporates logic and physical design tools such as HDL compilers and simulation model build tools to process design structure 920 together with some or all of the depicted supporting data structures along with any additional mechanical design or data (if applicable), to generate a second design structure 990.
(37) Design structure 990 resides on a storage medium or programmable gate array in a data format used for the exchange of data of mechanical devices and structures (e.g. information stored in a IGES, DXF, Parasolid XT, JT, DRG, or any other suitable format for storing or rendering such mechanical design structures). Similar to design structure 920, design structure 990 preferably comprises one or more files, data structures, or other computer-encoded data or instructions that reside on transmission or data storage media and that when processed by an ECAD system generate a logically or otherwise functionally equivalent form of one or more of the embodiments of the invention shown in
(38) Design structure 990 may also employ a data format used for the exchange of layout data of integrated circuits and/or symbolic data format (e.g. information stored in a GDSII (GDS2), GL1, OASIS, map files, or any other suitable format for storing such design data structures). Design structure 990 may comprise information such as, for example, symbolic data, map files, test data files, design content files, manufacturing data, layout parameters, wires, levels of metal, vias, shapes, data for routing through the manufacturing line, and any other data required by a manufacturer or other designer/developer to produce a device or structure as described above and shown in
(39) The method as described above is used in the fabrication of integrated circuit chips. The resulting integrated circuit chips can be distributed by the fabricator in raw wafer form (that is, as a single wafer that has multiple unpackaged chips), as a bare die, or in a packaged form. In the latter case the chip is mounted in a single chip package (such as a plastic carrier, with leads that are affixed to a motherboard or other higher level carrier) or in a multichip package (such as a ceramic carrier that has either or both surface interconnections or buried interconnections). In any case the chip is then integrated with other chips, discrete circuit elements, and/or other signal processing devices as part of either (a) an intermediate product, such as a motherboard, or (b) an end product. The end product can be any product that includes integrated circuit chips, ranging from toys and other low-end applications to advanced computer products having a display, a keyboard or other input device, and a central processor.
(40) The descriptions of the various embodiments of the present invention have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.