Energy storage device having a DC voltage supply circuit and method for providing a DC voltage from an energy storage device
09840159 · 2017-12-12
Assignee
Inventors
Cpc classification
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L58/21
PERFORMING OPERATIONS; TRANSPORTING
H02J7/0024
ELECTRICITY
H02M7/06
ELECTRICITY
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/20
PERFORMING OPERATIONS; TRANSPORTING
B60L58/19
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/92
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M7/4835
ELECTRICITY
H02J2207/20
ELECTRICITY
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J7/34
ELECTRICITY
H02M7/06
ELECTRICITY
Abstract
The invention relates to a system having an energy storage device and a DC voltage supply circuit, wherein the energy storage device has at least two energy supply branches, which are each coupled at a first output to at least one respective output terminal of the energy storage device in order to generate an AC voltage at the output terminals, and at a second output to a shared bus, wherein each of the energy supply branches has a plurality of energy storage modules connected in series. The energy storage modules each comprise an energy storage cell module having at least one energy storage cell and a coupling device having a coupling bridge circuit made from coupling elements. The coupling elements are designed to selectively connect the energy storage cell module to the respective energy supply branch or to bypass the energy supply branch. The DC voltage supply circuit has: a bridge circuit having a plurality of first feed terminals, each of which is coupled to one of the output terminals of the energy storage device; two feeding nodes, at least one of which is coupled to the bridge circuit; and a module-tapping circuit that has at least one module switching branch having a commutating diode. Each of the at least one module switching branches connects a coupling node between two energy storage modules of one of the energy supply branches switchably to a feeding node.
Claims
1. A system (200; 300; 400) comprising an energy storage device (1) and a DC voltage supply circuit (8), wherein the energy storage device (1) has at least two energy supply branches (Z) which are coupled at a first output in each case to at least one output terminal (1a, 1b) of the energy storage device (1) for generating an AC voltage at the output terminals (1a, 1b) and are coupled at a second output to a common busbar (2c) wherein each of the energy supply branches (Z) has a multiplicity of series-connected energy storage modules (3) which in each case comprise: an energy storage cell module (5) having at least one energy storage cell (5a, 5k); and a coupling device (7) having a coupling bridge circuit composed of coupling elements (7a, 7b, 7c, 7d) wherein the coupling elements (7a, 7b, 7c, 7d) are designed selectively to switch the energy storage cell module (5) into the respective energy supply branch (Z) or to bypass it in the energy supply branch (Z), and wherein the DC voltage supply circuit (8) has: a bridge circuit (9) having a multiplicity of first feed terminals (8a, 8b) which are in each case coupled to one of the output terminals (1a, 1b) of the energy storage device (1); two feed nodes (14a, 14b), at least one of which is coupled to the bridge circuit (9); and a module tapping circuit (6), which has at least one module switching branch (A) having a commutation diode (16), wherein each of the at least one module switching branches (A) connects a coupling node (K) between two energy storage modules (3) of one of the energy supply branches (Z) to a feed node (14a, 14b) in a switchable manner.
2. The system (200; 300; 400) as claimed in claim 1, characterized in that at least one of the at least one module switching branches (A) has, in addition to the commutation diode (16), a module coupling switch (17) connected in series with said commutation diode (16).
3. The system (200; 300; 400) as claimed in claim 1, furthermore comprising: a DC-DC converter (14) coupled between the first feed node (14a) and the second feed node (14b).
4. The system (200; 300; 400) as claimed in claim 3, wherein the DC-DC converter (14) has a step-up converter or a forward converter.
5. The system (200; 300; 400) as claimed in claim 1, wherein the DC voltage supply circuit (8) has two charging circuit terminals (8j, 8k) and a charging circuit, wherein the charging circuit in the presence simultaneously of the DC-DC converter (14) is coupled in series with the DC-DC converter (14) via the two charging circuit terminals (8j, 8k) and wherein the charging circuit in the absence of the DC-DC converter (14) is directly connected to the feed nodes (14a; 14b) by the two charging circuit terminals (8j; 8k) and wherein the charging circuit is designed to provide a charging DC voltage for the energy storage cell modules (5) of the energy storage device (1).
6. The system (200; 300; 400) as claimed in claim 1, wherein the bridge circuit (9) has a multiplicity of first bridge branches (A) having a diode (16) or the series circuit formed by a diode (16) and a bridge coupling switch (17) which are coupled in each case between the feed node (14a; 14b) connected to the bridge circuit and one of the multiplicity of first feed terminals (8a, 8b).
7. The system (200; 300; 400) as claimed in claim 1, wherein the bridge circuit has a further first feed terminal (8c), which is connected to the output terminal (1c) of the energy storage device (1) and thus to the busbar (2c) thereof.
8. The system (200; 300; 400) as claimed in claim 1, wherein the bridge circuit (9) has both a multiplicity of first feed terminals (8a, 8b, 8c) and a multiplicity of second feed terminals (8d, 8e, 8f), which are coupled in each case to one of the output terminals (1a, 1b) or the busbar (2c) of the energy storage device (1).
9. The system (200; 300; 400) as claimed in claim 7, wherein the bridge circuit (9) has a further bridge switching branch (A), which connects the further first feed terminal (8c) or the further second feed terminal (8f) to that one of the two feed nodes (14a; 14b) which is already connected via the bridge circuit (9) to the first feed terminals (8a; 8b) or to the second feed nodes (8d, 8e).
10. The system (200; 300; 400) as claimed in claim 8, wherein the bridge circuit (9) has a multiplicity of first bridge branches (A) and a multiplicity of second bridge switching branches (A) having in each case a diode (16) or a series circuit formed by a diode (16) and a bridge coupling switch (17), wherein the first bridge switching branches (A) are connected in each case between one of the multiplicity of first feed terminals (8a; 8b; 8c) and the first feed node (14a), and wherein the second bridge switching branches (A) are connected in each case between one of the multiplicity of second feed terminals (8d; 8e; 8f) and the second feed node (14b), and wherein the direct electrically conductive connection between one of the feed nodes (14a; 14b) and the busbar (2c) of the energy storage device (1) is obviated.
11. The system as claimed in claim 10, wherein each of the at least one coupling nodes K is connected to an arbitrary feed node (14a; 14b) via a module switching branch (A) or is alternatively connected to each of the two feed nodes (14a; 14b) via a respective module switching branch (A).
12. The system (200; 300; 400) as claimed in claim 1, wherein each energy supply branch (Z) of the energy storage device (1) has maximally one coupling node (K), and wherein the number of energy storage modules (3) in the respective energy supply branches (Z) is identical on both sides of the respective coupling node (K).
13. The system (200; 300; 400) as claimed in claim 1, furthermore comprising: an n-phase electrical machine (2) having n phase terminals, coupled to the output terminals (1a, 1b) of the energy storage device (1), wherein n≧1.
14. The system (200; 300; 400) as claimed in claim 13, wherein the n-phase electrical machine has a led-out winding star point, and wherein said winding star point is connected to the output terminal (1c) of the energy storage device (1) and thus to the busbar (2c) thereof.
15. A method (20) for providing a DC voltage from a system (200; 300; 400) as claimed in claim 1, comprising the following steps: determining (21) the output voltage of the energy supply branches (Z) at the output terminals (1a, 1b) of the energy storage device (1); switching coupling (22) of at least one coupling node (K) between two energy storage modules (3) of one of the energy supply branches (Z) to a feed node (14a; 14b) that is connectable to said coupling node via a module switching branch (A) if the determined output voltage of the energy storage device (1) is lower than the maximum output voltage of an individual energy storage module (3); operating (24) the energy storage modules (3) situated between the coupling nodes (K) and a busbar (2c) of the energy storage device (1) in such a way that a potential that differs from the potential of the busbar (2c) at least by the maximum output voltage of an energy storage module (3) is always present at least at one of the coupling nodes (K); and setting (25) the output voltage of the other energy storage modules (3) of each of the energy supply branches (Z) in such a way that the total output voltage of the energy supply branches (Z) at the output terminals (1a, 1b) of the energy storage device (1) corresponds to the voltage determined in step (21).
16. The system (200; 300; 400) as claimed in claim 1, wherein the bridge circuit (9) has a multiplicity of first bridge branches (A) having a diode (16) or the series circuit formed by a diode (16) and a bridge coupling switch (17) which are coupled in each case between the feed node (14a; 14b) connected to the bridge circuit and one of a multiplicity of second feed terminals (8d; 8e).
17. The system (200; 300; 400) as claimed in claim 1, wherein the bridge circuit has a further second feed terminal (8f), which is connected to the output terminal (1c) of the energy storage device (1) and thus to the busbar (2c) thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and advantages of embodiments of the invention will become apparent from the following description with reference to the accompanying drawings.
(2) In the figures:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12)
(13) The system 100 can furthermore comprise a control device S, which is connected to the energy storage device 1 and with the aid of which the energy storage device 1 can be controlled in order to provide the desired output voltages at the respective output terminals 1a, 1b and 1c.
(14) The energy storage modules 3 in each case have two output terminals 3a and 3b, via which an output voltage of the energy storage modules 3 can be provided. Since the energy storage modules 3 are primarily connected in series, the output voltages of the energy storage modules 3 add up to a total output voltage that can be provided at the respective one of the output terminals 1a, 1b and 1c of the energy storage device 1.
(15) Exemplary structural designs of the energy storage modules 3 are shown in greater detail in
(16) The energy storage cell module 5 can in this case have for example series-connected energy storage cells 5a to 5k, for example lithium-ion cells. In this case, the number of energy storage cells 5a to 5k in the energy storage modules 3 shown in
(17) The energy storage cell modules 5 are connected to input terminals of the associated coupling device 7 via connecting lines. The coupling device 7 in
(18) The coupling elements 7a, 7b, 7c, 7d can be driven, for example with the aid of the control device S illustrated in
(19) By way of example, the system 100 in
(20) Generating a phase voltage between the output terminals 1a and 1b, on the one hand, and the busbar 2c, on the other hand, usually requires only a portion of the energy storage cell modules 5 of the energy storage modules 3. The coupling devices 7 thereof can be driven in such a way that the total output voltage of an energy supply branch Z can be set in a stepped manner in a rectangular voltage/current adjustment range between the negative voltage of an individual energy storage cell module 5 multiplied by the number of energy storage modules 3 and the positive voltage of an individual energy storage cell module 5 multiplied by the number of energy storage modules 3, on the one hand, and the negative and the positive rated current through an individual energy storage module 3 on the other hand.
(21) Such an energy storage device 1 as shown in
(22)
(23) In the example in
(24) As shown in
(25) As a result of this type of interconnection, with bridge coupling switches 17 being closed in each case, the instantaneously highest potential of the phase lines 2a, 2b and 2c is in each case present at the cathode collective point of the full-bridge circuit 9 and thus at the feed node 14a and the instantaneously lowest potential of the phase lines 2a, 2b and 2c is in each case present at the anode collective point of the full-bridge circuit 9 and thus at the feed node 14b. In addition, a commutation inductor 15 can optionally be provided in each of the bridge switching branches A, said commutation inductors in each case being coupled in series with the diodes 16 and the bridge coupling switches 17. The arrangement of the commutation inductor 15 within the series circuit comprising commutation diodes 16, bridge coupling switch 17 and commutation inductor 15 is arbitrary here. The commutation inductors 15 here can buffer potential fluctuations which can occur at times on account of driving-governed stepped potential changes in the respective phase lines 2a, 2b and 2c, with the result that the diodes 16 are loaded to a lesser extent by frequent commutation processes.
(26) If the DC voltage supply circuit serves only for drawing energy from the energy storage device 1, for example for supplying an on-board electrical power supply system, then the active bridge coupling switches 17 can be dispensed with. The latter are replaced by a conductive connection in this case. If energy is also intended to be able to fed into the energy storage device 1 via the DC voltage supply circuit 8, then by contrast the active bridge coupling switches 17 are required.
(27) The DC voltage supply circuit 8 additionally has a module tapping circuit 6 having at least one module switching branch A. Four module switching branches A are provided in the present exemplary embodiment. The module switching branches A can be constructed analogously to the bridge switching branches A in
(28) In the case of a number of the energy storage modules 3 divided uniformly on both sides of the respective coupling nodes, ideally an identical number of energy storage modules 3 in the respective energy supply branches Z on both sides of the respective coupling node K, in each case pairwise energy storage modules 3 can be switched pairwise with opposite polarities with full module output voltage in terms of absolute value, such that the common net contribution thereof to the total output voltage of the respective energy supply branch Z is zero. In this case, the pairs can be chosen in such a way that all the energy storage modules 3 on one side of the coupling node K are switched with the same polarity. One of the energy storage modules 3 can be operated in a clocked mode in order to realize the respectively required total output voltage of the energy supply branch Z. In this way, at the coupling node K relative to the second feed node 14b a potential can be tapped off which corresponds to the sum of the output voltages of all the energy storage modules 3 connected between the coupling node K and the feed node 14b.
(29) Although this operating mode has the effect that the DC voltage input stage 14 is always operated with a minimum voltage, at the same time it results in an unequal discharging of the energy storage modules 3 of an energy supply branch Z. This imbalance can be compensated for again in other operating modes by a corresponding balancing method, for example. Alternatively, at times it is also possible to use only one of the energy supply branches Z for providing the DC voltage, while in the other energy supply branch Z all the energy storage modules 3 are correspondingly subjected to polarity reversal, such that the energy storage modules 3 discharged to a lesser extent are loaded to a greater extent again and feed energy back into the previously discharged energy storage modules 3.
(30) According to the invention, the module tapping circuit 6 contains at least one of the four module switching branches A illustrated in the exemplary embodiment in accordance with
(31) There is a potential difference between the collective points of the full-bridge circuit 9 and module tapping circuit 6, which potential difference can be boosted by the DC voltage input stage 14—a boost converter 14 in the example in
(32) The converter switching element 12 can comprise a power semiconductor switch, for example, such as a MOSFET switch or an IGBT switch, for example. By way of example, an n-channel IGBT that is normally off can be used for the converter switching element 12. It should be clear here, however, that any other power semiconductor switch can likewise be used for the converter switching element 12.
(33) There is the possibility of dispensing with the converter switching element 12, or leaving the converter switching element 12 in a permanently off state, particularly if the potential difference between the cathode and anode collective points is always within an input voltage range predefined by a further component connected to the tapping terminals 8g, 8h. In this case, the output diode 11 can also be dispensed with in some embodiments.
(34) The DC voltage supply circuit 8 can furthermore have an intermediate circuit capacitor 13, which is connected between the tapping terminals 8g, 8h of the DC voltage supply circuit 8 and which is designed to buffer the current pulses output by the boost converter 14 and thus to generate a smoothed DC voltage U.sub.ZK at the output of the booster converter 14. By way of example, via the intermediate circuit capacitor 13, a DC-DC converter of an on-board electrical power supply system of an electrically operated vehicle can then be fed or said on-board electrical power supply system can also be directly connected to the intermediate circuit capacitor 13 in specific cases.
(35) In contrast to the illustration shown by way of example in
(36) In
(37) The DC voltage supply circuit 8 can optionally furthermore have two charging circuit terminals 8j and 8k, via which a charging circuit is connected, which is coupled in series with the DC-DC converter via the two charging circuit terminals, and which is designed to provide a charging DC voltage for the energy storage cell modules 5 of the energy storage device 1. If no charging circuit is provided at this location, then the charging circuit terminals 8j and 8k are conductively connected to one another.
(38)
(39)
(40) The charging circuit 30 has a semiconductor switch 33 and a freewheeling diode 39a, which implement a buck-converter. By way of example, the output voltage of the energy storage device 1 to be charged, for example of a series of energy storage modules 3 or an energy supply branch of the energy storage device 1 as illustrated in
(41)
(42) The charging circuit 40 has a freewheeling diode 42 and a semiconductor switch 43, which serve as a buck converter for the pulsating DC voltage of the full-bridge rectifier circuit 44. In this case, provision can also be made for integrating a converter inductor 41 for smoothing the charging voltage into the charging circuit 40. By way of example, the output voltage of the energy storage modules 3 to be charged or of an energy supply branch Z of the energy storage device 1 as illustrated in
(43) In a further embodiment, the freewheeling diode 42 can be dispensed with without replacement. In this case, the diodes of the full-bridge rectifier circuit 44 additionally perform the function of the freewheeling diode 42. As a result, a component is saved, but in return the efficiency of the charging circuit 40 is reduced.
(44) With the energy storage device 1 and the DC voltage supply circuit 8 in
(45)
(46) In a similar way,
(47) The optional charging terminals 8j and 8k can also be arranged at the feed node 14a instead of the feed node 14b.
(48) With the systems 300 and 400 in
(49) This ensures that the output voltage of the module tapping circuit 6 cannot fall below the sum of the module voltages of the energy storage modules 3 connected in series between the coupling nodes K and the busbar 2c if said energy storage modules are correspondingly operated with full output voltage.
(50) In charging operation, that is to say with an activated charging circuit 30 or 40 in so-called range extender operation, individual semiconductor switches 17 of the bridge circuit 9 and/or of the module tapping circuit 6 can be turned off in order that the charging current of the charging current 30 or 40 can always be driven via the output terminals 1a, 1b, 1c or coupling nodes K that are instantaneously suitable for feeding energy into the energy storage device 1, against the voltage currently present between them. Individual semiconductor switches 17 of the module switching branches A and/or bridge switching branches A can be turned off in a targeted manner in order to enable charging of the respective other energy supply branches Z.
(51) All the switching elements of the circuit arrangements specified can comprise power semiconductor switches, for example normally off or normally on n- or p-channel MOSFET switches or corresponding IGBT switches. With the use of power semiconductor switches having a defined and sufficient reverse blocking capability, the corresponding series circuits comprising diodes can be dispensed with.
(52)
(53) Firstly, a step 21 can involve determining the output voltage of the energy supply branches Z at the output terminals 1a, 1b of the energy storage device 1. Depending on the output voltage determined, step 22 can then involve switching coupling of a coupling node K between two energy storage modules 3 of one of the energy supply branches Z to the first feed node 14a or the second feed node 14b. This is advantageously carried out primarily if the output voltage determined is lower than the maximum output voltage of an individual energy storage module 3. Likewise, step 22 can involve a switching coupling of a first coupling node K between two energy storage modules 3 of one of the energy supply branches Z to the first feed node 14a and switching coupling of a second coupling node K between two energy storage modules 3 of one of the energy supply branches Z to the second feed node 14b.
(54) In this operating mode, step 24 can then involve operating the energy storage modules 3 of each of the energy supply branches Z that are situated between the coupling nodes K and the busbar 2c of the energy storage device 1 in such a way that at least the voltage of an energy storage cell module 5 is always present between the feed nodes 14a and 14b. It is particularly advantageous, however, to operate the energy storage modules 3 at issue with the maximum or the inverted maximum module output voltage depending on the current flow direction. The output voltage of the other energy storage modules 3 of each of the energy supply branches Z can be set in step 25 in such a way that the total output voltage of the energy supply branches Z at the output terminals 1a, 1b of the energy storage device 1 corresponds to the setpoint value determined in step 21.