Camshaft adjuster

Abstract

A camshaft adjusting device for an internal combustion engine, comprising a housing comprising a bearing sleeve arranged to be concentrically disposed on a camshaft, the bearing sleeve arranged to be guided through a cylinder head wall, an annular gap arranged to be inside the cylinder head, the annular gap arranged to be formed between the bearing sleeve and the camshaft, an adjusting mechanism comprising a control shaft arranged within the housing, a traction mechanism comprising a drive gear secured to the bearing sleeve outside the cylinder head, and a ball bearing arranged within the drive gear and securing the control shaft within the adjusting mechanism.

Claims

1. A camshaft adjusting device for an internal combustion engine, comprising: a housing comprising a bearing sleeve arranged to be concentrically disposed on a camshaft, said bearing sleeve arranged to be guided through a cylinder head wall of a cylinder head; an annular gap arranged to be inside said cylinder head, said annular gap arranged to be formed between said bearing sleeve and said camshaft; an adjusting mechanism comprising a control shaft arranged within said housing; a traction mechanism comprising a drive gear secured to said bearing sleeve outside said cylinder head; and, a ball bearing arranged within said drive gear and securing said control shaft within said adjusting mechanism.

2. The camshaft adjusting device recited in claim 1, further comprising: a first sealing ring sealing said bearing sleeve from said control shaft.

3. The camshaft adjusting device recited in claim 2, wherein an outside diameter of said first sealing ring is smaller than a maximum diameter of said camshaft.

4. The camshaft adjusting device recited in claim 2, further comprising: a second sealing ring, wherein: said second sealing ring seals said bearing sleeve from said cylinder head wall; and, an inside diameter of said second sealing ring is smaller than an outside diameter of said first sealing ring.

5. The camshaft adjusting device recited in claim 2, wherein a maximum outside diameter of said bearing sleeve is at most 30% larger than a maximum outside diameter of said camshaft.

6. The camshaft adjusting device recited in claim 1, further comprising: a first inner tooth arrangement formed directly on an inner circumference of said bearing sleeve, wherein said bearing sleeve forms a transmission component of said adjusting mechanism.

7. The camshaft adjusting device recited in claim 6, wherein said adjusting mechanism comprises a second inner tooth arrangement arranged to be disposed on an inside of said cylinder head wall.

8. The camshaft adjusting device recited in claim 1, wherein: a section of said adjusting mechanism is arranged to be located inside said camshaft at a length, measured in the axial direction of said camshaft; and, the length is greater than a maximum outside diameter of the camshaft.

9. The camshaft adjusting device recited in claim 1, wherein said adjusting mechanism is designed as a triple shaft gear mechanism.

10. The camshaft adjusting device recited in claim 1, wherein said housing of said adjusting mechanism encloses a lubricant chamber.

11. The camshaft adjusting device recited in claim 1, wherein said drive gear is designed as a belt pulley.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Various embodiments are disclosed, by way of example only, with reference to the accompanying drawings in which corresponding reference symbols indicate corresponding parts, in which:

(2) FIG. 1 is a cross-sectional view of a camshaft adjusting device for an internal combustion engine; and

(3) FIG. 2 is an enlarged view of section A in FIG. 1.

DETAILED DESCRIPTION

(4) At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements of the disclosure. It is to be understood that the disclosure as claimed is not limited to the disclosed aspects.

(5) Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present disclosure.

(6) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure belongs. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the disclosure.

(7) A camshaft adjusting device, which is identified in its entirety with the reference numeral 1, is used to adjust the timing of the gas exchange valves (not shown) of a combustion engine, which is designed as a gasoline engine or diesel engine and is commonly referred to as the internal combustion engine.

(8) In FIG. 1 cylinder head wall 2 is indicated as a component of the internal combustion engine. The space to the left of cylinder head wall 2 in the arrangement according to FIG. 1 is located outside cylinder head 16; the space to the right of cylinder head wall 2 is located inside cylinder head 16. Inside cylinder head 16 there is also camshaft 3. On the other hand, belt pulley 4, driving camshaft 3, is located on the outside of cylinder head 16. Belt pulley 4 is a dry running drive gear of a traction mechanism.

(9) Belt pulley 4 is firmly connected to bearing sleeve 5, which drives a transmission component of an adjusting mechanism 6 and produces the functionality of camshaft adjusting device 1, i.e. the adjustment of the phase relationship between belt pulley 4 and camshaft 3.

(10) Bearing sleeve 5 extends in the axial direction of camshaft 3 through cylinder head wall 2 and is sealed from cylinder head wall 2 by means of sealing ring 7. In the region of the passage through cylinder head wall 2, bearing sleeve 5 tapers off significantly in relation to the immediately adjoining regions located outside or inside cylinder head 16. The maximum outside diameter of bearing sleeve 5 is denoted by reference characters DV. Camshaft 3 has maximum outside diameter DN that is more than 90% of maximum outside diameter DV of bearing sleeve 5.

(11) Control shaft 8 of adjusting mechanism 6 is located centrally inside bearing sleeve 5 and is sealed from the bearing sleeve by means of sealing ring 9. Ball bearing 10 is used to support control shaft 8 in adjusting mechanism 6. Ball bearing 10 is designed as a double row bearing with inner ring 11 located directly on control shaft 8 and with outer ring 12 making direct contact with an inner wall of bearing sleeve 5. Ball bearing 10 is located axially between the two end faces of belt pulley 4. On the end face of belt pulley 4 that faces away from cylinder head wall 2, control shaft 8 protrudes, as a single component of adjusting mechanism 6, in the axial direction somewhat beyond belt pulley 4.

(12) When the internal combustion engine is running at a constant phase relationship between the crankshaft and camshaft 3, a torque-proof connection is produced between belt pulley 4 and camshaft 3, corresponding to a camshaft drive without a camshaft adjusting device. In this operating state control shaft 8 rotates at the rotational speed of camshaft 3, that is, at half the crankshaft speed. In this case control shaft 8 is driven by an electric motor, as known, in principle, for example, from WO 2006/074734 A1. Adjusting mechanism 6 is a stepped up triple shaft gear mechanism. If control shaft 8 is rotated relative to belt pulley 4 by means of the electric motor drive (not shown) at a certain angle, then camshaft 3 rotates relative to belt pulley 4 at a much smaller angle. The end face of camshaft 3 that faces cylinder head wall 2 defines annular gap 13, which is also defined by an end face of bearing sleeve 5 inside cylinder head 16. Thus, annular gap 13 is formed between mutually adjustable parts, i.e. on the one hand, bearing sleeve 5, which is firmly connected to belt pulley 4, and on the other hand, camshaft 3. A separate sealing element is not present at annular gap 13. Oil, issuing from annular gap 13, flows into cylinder head 16.

(13) With respect to seal rings 9, 7 inside or outside bearing sleeve 5, the following terms and relationships hold.

(14) Outside diameter D9a of sealing ring 9 is larger than inside diameter D7i of sealing ring 7 in cylinder head wall 2. Furthermore, outside diameter D9a of sealing ring 9 between bearing sleeve 5 and control shaft 8 is smaller than maximum diameter DN of camshaft 3. The small dimensions of sealing rings 7, 9 in the radial direction make it possible to meet the objective of achieving advantages both in terms of the tolerances to be considered when camshaft adjusting device 1 is running and also in terms of the braking torque generated by sealing rings 7, 9.

(15) The extremely space saving design of camshaft adjusting device 1 in the radial direction is also facilitated by the fact that bearing sleeve 5 is not only a housing part, but also a transmission component of adjusting mechanism 6. Inner tooth arrangement 14 of bearing sleeve 5 is located in that part of bearing sleeve 5 that is disposed outside cylinder head wall 2. On the other hand, an additional inner tooth arrangement 15 of adjusting mechanism 6 is located in that part of camshaft adjusting device 1 that is disposed inside cylinder head 16. That part of camshaft adjusting device 1 that is located inside cylinder head 16 has axial length LA that is greater than diameter DN of camshaft 3. Thus, camshaft adjusting device 1 completely fills the installation space in the axial direction, with the installation space being located partly in belt pulley 4, partly in cylinder head wall 2, and partly inside camshaft 3. In addition, the effect of concentrating the mechanical component of camshaft adjusting device 1 close to the axis of rotation of camshaft 3 is that camshaft adjusting device 1 exhibits only a low moment of inertia, which is especially good with regard to the possible rates of change and the demands on the electric motor used to drive control shaft 8.

(16) It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.

LIST OF REFERENCE NUMBERS

(17) 1 camshaft adjusting device 2 cylinder head wall 3 camshaft 4 belt pulley, drive gear 5 bearing sleeve 6 adjusting mechanism 7 sealing ring 8 control shaft 9 sealing ring 10 ball bearing 11 inner ring 12 outer ring 13 annular gap 14 inner tooth arrangement 15 inner tooth arrangement D7i inside diameter of the sealing ring 7 D9a outside diameter of the sealing ring 9 DN maximum outside diameter of the camshaft DV maximum outside diameter of the bearing sleeve LA axial length of that part of the camshaft adjusting device that is located inside the cylinder head