Wood cutting blade with adjustment legs and blade positioning assembly

Abstract

A blade and assembly provides for a blade that has a front beveled cutting edge and at least two recesses defined within the back, or non-cutting edge, of the blade. A substantially cylindrical cavity or bore extends inwardly into the blade from each recess, the bores being defined in planes that are parallel to the top and bottom surfaces of the blade. A plurality of “T-shaped” legs is provided, each leg having a cross bar or “foot” that is secured at one end of a rod. In the preferred embodiment, three such legs are used, although the present invention is not limited to that number. The rod of each leg is used for insertion into a blade bore. Means for fixing the position of the rod within the blade bore is also provided. This allows the blade to be properly positioned within the holder thereby compensating for blade wear.

Claims

1. A wood cutting blade comprising: a beveled front cutting edge; a rear end surface opposite the beveled front cutting edge; a planar top surface; a planar bottom surface opposite the planar top surface; a primary bore extending inwardly of the blade from the rear surface; a T-shaped leg comprising a cross-bar and a longitudinal rod that extends perpendicularly from the cross-bar, the rod being receivable and slidable within the primary bore, and the rod extending outwardly from the rear surface and the crossbar being spaced apart from the rear surface, and securing means for securing the leg within the primary bore, wherein there are a plurality of such primary bores spaced apart across the rear surface of the blade.

2. The wood cutting blade of claim 1 wherein the blade includes a plurality of such T-shaped legs, with at least one of said plurality of T-shaped legs having a rod of a different length than another T-shaped leg.

3. The wood cutting blade of claim 1 wherein the T-shaped leg cross-bar is not a head of a bolt or the head of a screw.

4. A wood cutting blade comprising: a beveled front cutting edge; a rear end surface opposite the beveled front cutting edge; a planar top surface; a planar bottom surface opposite the planar top surface; a plurality of primary bores spaced apart across the rear surface of the blade, each primary bore extending inwardly of the blade from the rear surface; a plurality of T-shaped legs, each leg comprising a cross-bar and a longitudinal rod that extends perpendicularly from the cross-bar, each rod being receivable and slidable within a respective one of the primary bore, and the rod extending outwardly from the rear surface and the crossbar being spaced apart from the rear surface, and securing means for securing each leg within each primary bore, the securing means comprising a plurality of spaced apart threaded secondary bores angled relative to the primary bore and intersecting the primary bore at spaced apart locations along its length, and a set screw adapted to be received within the secondary bore and adapted to engage the leg.

5. The wood cutting blade of claim 4 wherein the blade includes a plurality of T-shaped legs, with at least one of said plurality of T-shaped legs having a rod of a different length than another T-shaped leg.

6. The wood cutting blade of claim 4 wherein the T-shaped leg cross-bar is not a head of a bolt or the head of a screw.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a top plan view of a metal cutting blade that is constructed in accordance with the present invention and showing the blade prior to insertion of the T-shaped legs into the blade.

(2) FIG. 2 is right side elevational view of the blade shown in FIG. 1.

(3) FIGS. 3A and 3B are top and end views, respectively, of an exemplary short adjusting leg used with the blade shown in FIGS. 1 and 2.

(4) FIGS. 4A and 4B are top and end views, respectively, of an exemplary medium adjusting leg used with the blade shown in FIGS. 1 and 2.

(5) FIGS. 5A and 5B are top and end views, respectively, of an exemplary long adjusting leg used with the blade shown in FIGS. 1 and 2.

DETAILED DESCRIPTION

(6) Referring now to the drawings in detail, wherein like numbered elements refer to like elements throughout, FIGS. 1 and 2 illustrate a representative structure, generally identified 10, which is a preferred embodiment of a beveled metal blade that is fabricated in accordance with the present invention.

(7) As shown, the blade 10 comprises a beveled front cutting edge 11 and a rear surface 12. This rear surface 12 is that portion of the blade 10 that can rest against the rear surface of the blade holder (not shown). The blade 10 is also defined by a planar top surface 13 and a planar bottom surface 14. It should be noted that the surfaces are defined as “top” and “bottom” for purposes of orientation in this detailed description and such orientations are not limitations of the present invention. For example, such surfaces could also be identified as a “first” and a “second” planar surface and still be within the scope of the present invention.

(8) In the preferred embodiment, the rear surface 12 has at least two rectangular-shaped recesses 15a, 15b, although the recesses are not limited to that shape and the recesses could be eliminated altogether in an alternative embodiment. Extending inwardly of the blade 10 from each recess 15a, 15b is a primary bore in the form of a substantially cylindrical cavity or circular aperture 16a, 16b, respectively. In the embodiment where the recesses are eliminated, the primary bores 16a, 16b would simply extend inwardly from the rear surface 12 of the blade 10. Each primary bore or aperture 16a, 16b has an axis, the axis being substantially parallel to the planar top surface 13 and the planar bottom surface 14 of the blade 10. It is to be understood, however, that the primary apertures 16a, 16b need not be cylindrical cavities or bores and the present invention is not limited to a circular aperture structure as disclosed herein.

(9) Accessible from the bottom surface 14 and disposed below each primary aperture 16a, 16b are a plurality of threaded secondary bores or apertures 17a, 17b, 18a, 18b, 19a, 19b which are used as points for receiving a like-threaded set screw (not shown). Each secondary bore is configured to intersect a primary bore perpendicularly. That is, each secondary bore also has an axis, such axis being substantially perpendicular to the axis of the primary bore that the secondary bore is associated with. It is also to be understood that other fastening means could be utilized in accordance with the spirit and scope of the present invention. It is also to be understood that the secondary bores 17a, 17b, 18a, 18b, 19a, 19b could also be disposed above the blade 10 and still come within the scope of the present invention, such position being equally effective in application. Further, and where the thickness of the blade 10 is relatively thin, it is also possible to align the secondary bores 17a, 17b, 18a, 18b, 19a, 19b in such a way that the bores are accessed from the ends 8, 9 of the blade 10. See FIG. 1. In this configuration, the primary bores 16a, 16b would be disposed closer to the ends 8, 9 of the blade 10.

(10) In the preferred embodiment, a series of “T-shaped” legs are intended to be received within the primary bores 16a, 16b. It is to be understood that alternative shapes of legs could be used, such as “L-shaped” legs, “U-shaped” legs, linear posts (which would simply be the “longitudinal rods” mentioned below) and the like. All such embodiments are within the scope of the present invention provided the structure is receivable within the primary bores 16a, 16b and the need for inserting any shims or spacer blocks behind the blade or pouring melted babitt metal behind the blade is eliminated.

(11) Referring to FIGS. 3A and 3B of the preferred embodiment, they illustrate a short T-shaped adjustment leg, generally identified 20. The short adjustment leg 20 comprises a cross-bar 22 from which a longitudinal rod 24 extends perpendicularly. The size of the rod 24 is slightly smaller than the size of the primary bores or apertures 16a, 16b such that the rod 24 can be easily received by, slid into and withdrawn from such primary bores or apertures. The cross-bar 22 of the leg 20 is dimensioned such that a portion of such cross-bar 22 fits within either of the recesses 15a, 15b.

(12) Referring to FIGS. 4A and 4B, they similarly illustrate a medium T-shaped adjustment leg, generally identified 30. The medium adjustment leg 30 comprises a cross-bar 32 from which a longitudinal rod 34 extends perpendicularly. The size of the rod 34 is also slightly smaller than the size of the primary bores or apertures 16a, 16b such that the rod 34 can be easily received by, slid into and withdrawn from such primary bores or apertures. The cross-bar 32 of the leg 30 is dimensioned such that a portion of the cross-bar 32 fits within either of the recesses 15a, 15b.

(13) Referring to FIGS. 5A and 5B, they illustrate a long T-shaped adjustment leg, generally identified 40. The long adjustment leg 40 comprises a cross-bar 42 from which a longitudinal rod 44 extends perpendicularly. The size of the rod 44 is slightly smaller than the size of the primary bores or apertures 16a, 16b such that the rod 44 can also be easily received by, slid into and withdrawn from such primary bores or apertures. The cross-bar 42 of the leg 40 is dimensioned such that a portion of the cross-bar 42 fits within either of the recesses 15a, 15b.

(14) In application, the blade 10 is held within the blade holder (also not shown). When the beveled front cutting edge 11 of the blade 10 is worn to the point that it needs to be sharpened, the blade 10 is unclamped and withdrawn from the blade holder. Because sharpening decreases the depth of the blade 10, some adjustment or compensation must be made for that decrease in blade depth. In the blade 10 and assembly of the present invention, adjustment of the rods 24, 34, 44 within their respective primary bores or apertures allows the blade 10 to be positioned relative to the rear surface of the holder against which the rear surface 12 of the blade 10 would normally rest. This allows for precise adjustment of the blade 10 within the blade holder prior to clamping of the blade 10 under high pressure within the blade holder, such as between a mount base and a clamping plate, for example.

(15) By way of specific example, and to “fine adjust” the blade 10 relative to blade holder, a short adjustment leg 20 can first be inserted into each of the primary apertures 16a, 16b to a depth as is necessary. In this way, the cross-bar 22 need not be received within the recesses 15a, 15b or positioned within them. The rod 24 of the leg 20 can then be secured in a position within the primary bores or apertures 16a, 16b to match the blade depth that needs to be compensated for. This is accomplished by using the secondary threaded secondary bores or apertures 17a, 17b, 18a, 18b, 19a, 19b as points for receiving like-threaded set screws (also not shown) which hold the rods 24, 34, 44 in place. Again, it is to be noted that the fastening means for securing the rods 24, 34, 44 within the primary bores or apertures 16a, 16b is not limited to threaded set screws and like-threaded apertures 17a, 17b, 18a, 18b, 19a, 19b. Other fastening or fixing means are contemplated to be within the scope of this invention. The embodiment shown is only one alternative embodiment that could be configured in accordance with the present invention.

(16) Throughout the useful life of the blade 10, the other legs 30, 40 can be used in similar fashion to further extend the beveled front cutting edge 11 of the blade 10 into its desired or required position. In this fashion, the blade 10 can be used in combination with the adjustment legs 20, 30, 40 throughout the useful life of the blade 10 to move the blade 10 from a first length of about seven and one-half inches all the way down to a second length of just under four inches, although an almost infinite variety of blade depths could be created using the device and assembly of the present invention, and the present invention is not so limited in this regard. In the process, incremental movement and positioning of the blade 10 can be finely and precisely adjusted as is desired or required by the particular cutting application in view of blade wear.