Abstract
A rotary press comprises a press frame and a rotor arranged thereon. The rotor has a die plate, an upper punch receiver receiving upper punches, a lower punch receiver receiving lower punches, an upper cam that guides the upper punches, and a lower cam that guides the lower punches. A rotor drive can drive the rotor rotationally. Within at least one dosing station, material is filled into receivers of the die plate for pressing. An upper pressing station has an upper pressing roller and a lower pressing station has a lower pressing roller. Coupling means couples at least one drive that operates the rotary press to the rotor such that, with movement of the at least one drive, the rotor is raised out of its operating position and into a removal position where the rotor can be removed out of the press frame in a lateral direction.
Claims
1. A rotary press, comprising: a press frame; a rotor arranged on the press frame for rotational movement, the rotor having: a die plate; an upper punch receiver for receiving upper punches; a lower punch receiver for receiving lower punches; an upper cam for carrying upper cam elements for guiding the upper punches; a lower cam for carrying lower cam elements for guiding the lower punches; at least one drive; an upper pressing station having an upper pressing roller; a lower pressing station having a lower pressing roller; and coupling means for coupling a respective drive of the at least one drive to the rotor in such a manner that, with a movement of the at least one drive, the rotor is raised out of an operating position for producing pressing, and into a removal position, wherein the rotor is removable from the removal position out of the press frame in a lateral direction relative to a mounting surface of the press frame, wherein the coupling means for a first drive of the at least one drive comprises at least one tractive element, each tractive element attached on one side to a fork plate supporting the upper pressing roller of the upper pressing station, and attached on another side to the rotor.
2. The rotary press according to claim 1, wherein the at least one drive is at least one dosing station drive that adjusts a height of at least one dosing station in which material to be pressed is filled into receivers in the die plate.
3. The rotary press according to claim 1, wherein each drive of the at least one drive is a pressing station drive that adjusts a height of one of the upper pressing station or the lower pressing station.
4. The rotary press according to claim 1, wherein: each tractive element is attached at a support attachment piece arranged at the upper cam; and in the removal position of the rotor, a removal arm of a removal device engages at the support attachment piece for removal of the rotor out of the press frame.
5. The rotary press according to claim 1, wherein each tractive element is releasably attached to at least one of the upper pressing station or the rotor.
6. The rotary press according to claim 1, wherein each tractive element is a pull rod.
7. The rotary press according to claim 3, wherein the coupling means for a second drive of the at least one drive comprises at least one push element, each push element attached on one side to a fork plate supporting the lower pressing roller of the lower pressing station, and attached on another side to the rotor.
8. The rotary press according to claim 7, wherein each push element is a push bracket.
9. The rotary press according to claim 7, wherein each push element is releasably attached to at least one of the lower pressing station or the rotor.
10. The rotary press according to claim 3, further comprising: a rotor shaft coupled to the rotor, wherein the coupling means of a second drive of the at least one drive comprises: a lifting collar mounted rotatably surrounding the rotor shaft and resting against the rotor; and at least one engagement element, each of which is brought selectively into and out of engagement with the lower pressing station through rotation of the lifting collar, wherein with an engagement between the lower pressing station and the at least one engagement element, the lifting collar and the rotor are raised by an upward movement of the lower pressing station.
11. The rotary press according to claim 3, wherein the coupling means of a second drive of the at least one drive comprises: a rotatably mounted lift ring; and at least one engagement element on the rotatably mounted lift ring that is brought selectively into and out of engagement with the rotor through rotation of the rotatably mounted lift ring, wherein with engagement between the rotor and the at least one engagement element, the lift ring and the rotor are raised by a movement of the lower pressing station.
12. The rotary press according to claim 11, wherein the coupling means of a third drive of the at least one drive comprises at least one lift lever, each lift lever coupled on one side to at least one lower pressing station drive that adjusts the height of the lower pressing station and on another side to the rotor, wherein the rotor, with a downward movement of the lower pressing station by the at least one lower press station drive, is raised by the at least one lift lever.
13. The rotary press according to claim 12, wherein each lift lever is coupled to the rotor via at least one element, engaging at the rotor.
14. The rotary press according to claim 3, wherein each pressing station drive is a spindle drive.
15. The rotary press according to claim 12, wherein one of a spindle or a spindle nut of the lower pressing station drive is coupled to the at least one lift lever.
16. The rotary press according to claim 3, wherein the coupling means of a second drive of the at least one drive comprises at least one lift lever coupled on one side to at least one lower pressing station drive that adjusts the height of the lower pressing station and on another side to the rotor, wherein the rotor, with a downward movement of the lower pressing station by the at least one lower press station drive, is raised by the at least one lift lever.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Example embodiments of the invention are explained in the following in more detail using the drawings in which:
(2) FIG. 1 is a perspective view of a part of a rotary press according to a first exemplary embodiment of the teachings herein;
(3) FIG. 2 is a partially transparent, perspective view of a part of a rotary press according to a second exemplary embodiment of the teachings herein;
(4) FIG. 3 is a perspective view of a part of a rotary press according to a third exemplary embodiment of the teachings herein;
(5) FIG. 4 is a perspective view along with an enlarged sectional representation of a part of a rotary press according to a fourth exemplary embodiment of the teachings herein;
(6) FIG. 5 is a perspective view along with an enlarged sectional representation of a part of a rotary press according to a fifth exemplary embodiment of the teachings herein; and
(7) FIG. 6 is a partially transparent, perspective representation of a part of a rotary press according to a sixth exemplary embodiment of the teachings herein.
(8) The same reference numbers refer to the same objects in the figures unless indicated otherwise.
DETAILED DESCRIPTION
(9) FIG. 1 shows an upper carrier plate 10 and a lower carrier plate 12 of a press frame of a rotary press. A rotor 16 of the rotary press is arranged on a rotor shaft 14 connected to a rotor drive. The rotor 16 comprises a die plate 18 and an upper punch receiver 20 for receiving a plurality of upper punches and a lower punch receiver 22 for receiving a plurality of lower punches. Additionally, the rotor 16 comprises an upper cam 24 for carrying upper cam elements for guiding the upper punches, and a lower cam 26 for carrying lower cam elements for guiding the lower punches.
(10) The rotary press further comprises two pairs of upper pressing stations and two pairs of lower pressing stations. The two upper pressing stations each comprise an upper pre-pressing station having an upper pre-pressing guide housing 28. The two lower pressing stations each comprise a lower pre-pressing station having a lower pre-pressing guide housing 30. Additionally, the upper pressing stations each have an upper main pressing station with an upper main pressing station guide housing 32. The two lower pressing stations likewise each comprise a lower main pressing station with a lower main pressing guide housing 34. The upper pressing stations each further comprise an upper pre-pressing roller 35 and an upper main pressing roller 36. Similarly, the lower pressing stations each have a lower pre-pressing roller 37 and a lower main pressing roller 38. The pressing rollers 35, 36, 37, 38 are each held by an upper fork plate 40, or respectively a lower fork plate 42. The elements thus far have been used in some known rotary presses.
(11) As seen in FIG. 1, pull rods 44 are attached with one end to each of the upper fork plates 40 supporting the upper main pressing rollers 36, which are attached at the other end to the upper cam 24 of the rotor 16. Thus, a total of four pull rods 44 are provided, of which only two can be seen in FIG. 1. The upper and lower pressing stations of the rotary press each comprise an upper, or respectively lower pressing station drive, each comprising an upper drive motor 46, or respectively a lower drive motor 48, seen in FIG. 2. The drive motors 46, 48 act on the upper and lower pressing stations via gears 50, 52, respectively. For reasons of clarity, the pressing station drives are not shown in FIGS. 1 and 3 to 5. The upper and lower pressing stations can be moved upward and downward, respectively, via the upper and lower pressing station drives. FIG. 1 shows the rotor 16 in the operating position thereof, in which it produces pressings. The rotor 16 can now be raised, through upward movement of the upper pressing station drives and thus the upper pressing stations via the pull rods 44, into the removal position thereof, in which it can be removed laterally out of the press frame, for example by means of a removal device. In order to have sufficient space for removing the rotor, the lower pressing stations can simultaneously be moved downward into a parked position by means of their pressing station drives. Thus, in a simple manner, the upward movement in this case of the upper pressing station drives into their parked position is used to simultaneously lift the rotor 16 into the removal position thereof.
(12) FIG. 2 shows a further example embodiment of a rotary press according to the teachings herein. The rotary press shown in FIG. 2 corresponds largely to the rotary press shown in FIG. 1 but differs in that instead of the pull rods 44 attached at the upper cam 24, pull rods 54 are provided each of which is attached at one side to the upper fork plates 40 of the upper pressing stations and on the other side to a central support attachment piece 56 on the upper cam 24. This support attachment piece 56 can be formed mushroom-shaped for example, and serves to engage a removal device for lateral removal of the rotor 16, in the removal position thereof, out of the press frame. Such a mushroom-shaped attachment piece 56 can be seen for example in FIG. 3. The attachment piece 56 can be provided with all example embodiments. In addition, the rotor 16 shown in the example in FIG. 2 is raised into the removal position thereof by an upward movement of the upper pressing station drives, as was explained already with reference to FIG. 1.
(13) FIG. 3 shows a further example embodiment of a rotary press according to the teachings herein. In this case, the upper carrier plate 10 and the upper pressing stations are not shown for illustrative purposes. Again, the example embodiment shown in FIG. 3 corresponds largely to the example embodiment of FIG. 1. However, instead of the pull rods 44 connected to the upper pressing station in FIG. 1, the example embodiment of FIG. 3 includes a total of four push brackets 58, of which in each case one side is attached on the lower pre-pressing guide housings 30 and the lower main pressing guide housings 34 of the lower pressing station, and the other side engages at the bottom side of the rotor 16, in particular at the lower punch receiver 22. Through a movement of the lower pressing stations, in particular the lower pre-pressing guide housings 30 and the lower main pressing guide housing 34, the rotor 16 can be moved out of the operating position thereof into the removal position thereof via the push bracket 58.
(14) FIG. 4 shows a further example embodiment of a rotary press according to the teachings herein that corresponds largely to the example embodiment from FIG. 1. As in FIG. 3, the upper carrier plate 10 and the upper pressing stations are not shown for illustrative purposes. With the example embodiment shown in FIG. 4, a lifting ring 60 is mounted rotatably on the lower carrier plate 12, and engages at the lower cam 26 of the rotor 16 via a plurality of lifting rods 62. In the example shown, four engagement rods 64 are mounted pivotably at the lifting ring 60. The engagement rods 64 start from the surface of the lifting ring 60 to extend upward and at the free ends thereof are angled outward. As seen in particular in the enlarged representation 66 in FIG. 4, the engagement rods 64 can be brought into engagement with the fork plates 42 of the lower pressing stations by suitable pivoting, in particular they can be pivoted over the upper side of the fork plates 42. If in this engagement setting, the lower pressing stations are moved upward via the lower pressing station drives, they via the engagement rods 64 take along the lifting ring 60, which in turn via the lifting rods 62 takes the rotor 16 upward into the removal position. The engagement rods 64 can be brought out of engagement with the fork plates 42 of the lower pressing stations by a corresponding return pivoting.
(15) FIG. 5 shows an alternative implementation. This example embodiment corresponds largely to the example embodiment shown in FIG. 4. In contrast to FIG. 4, however, there is no lifting ring 60 with lifting rods 62 and engagement rods 64, rather there is a lifting collar 68 surrounding the rotor shaft 14 rotatable manually or by means of a suitable drive. The lifting collar 68 in the example shown has four engagement brackets 70, which extend outward starting from the upper side of the lifting collar 68. As seen in FIG. 5, again in an enlarged sectional representation 67, the engagement brackets 70 can be brought into engagement with the fork plates 42 of the lower pressing stations by suitable rotation of the lifting collar 68, in particular in such a manner that they cover the upper side of the fork plates 42 in a manner similar to the engagement rods 64 provided with the example embodiment of FIG. 4. Analogous to the example embodiment of FIG. 4, with an upward movement, the lower pressing stations, via the engagement brackets 70, take along the lifting collar 68 and thus the rotor 16 into the removal position.
(16) FIG. 6 shows a further example embodiment, which again corresponds largely to the example embodiment shown in FIG. 4. In contrast to the example embodiment of FIG. 4, with this example embodiment there is a rotatable lift ring 71. The lift ring 71 can be rotated both manually and also by means of a suitable drive. With the example embodiment of FIG. 6, lift levers 72 are provided coupled on one side to the lower pressing stations and on the other side to the rotor 16. In the example shown, in each case a spindle 73 of a lower pressing station spindle drive engages at one end one of a lift lever 72, wherein the spindle 73 and the lift lever 72 are coupled together in an articulated manner. The other end of the lift lever 72 is connected, also in an articulated manner, in each case to a lifting rod 74 acting on the rotatable lift ring 71. By rotating the lift ring 71, it can be brought selectively into engagement with the rotor 16 or out of engagement with the rotor 16. With a downward movement of the lower pressing station drives, in particular the spindles 73, the lift ring 71 and, with appropriate engagement with the rotor 16, the rotor 16 move upward into the removal position via the lift levers 72 and the lifting rods 74.
(17) It is understood that with all example embodiments, the rotor can be raised both out of its operating position into its removal position, as well as lowered out of its removal position into its operating position. All coupling means described above between the pressing station drives and the rotor can be permanently provided on the rotary press, or provided temporarily, thus removably, such that they are installed only for a raising or lowering of the rotor on the rotary press.
