Separating device for separating a fluid from gas as well as separating element and coupling element for such a separating device
11679353 · 2023-06-20
Assignee
Inventors
Cpc classification
B01D46/0031
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
B01D46/001
PERFORMING OPERATIONS; TRANSPORTING
B01D46/60
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/60
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A separating device for separating a liquid from gas is provided with a separating element that has a housing with housing cover closing off an end face of the housing. A filter element is arranged in the housing. A coupling element is provided to couple the separating element to a connector device. The housing cover has a central first gas passage and a second gas passage arranged radially outwardly of the first gas passage. The housing cover has a housing cover thread correlated with the first gas passage. The housing cover thread is to be screwed to a coupling element thread of the coupling element. A fluid discharge channel is arranged within the coupling element for discharging separated liquid from the separating device. The housing cover thread and the coupling element thread, in a position of use of the separating device, are connected substantially seal-tightly to each other.
Claims
1. A separating element comprising: a housing comprising a housing cover closing off an end face of the housing; at least one filter element arranged in the housing and configured to separate a liquid from a gas; wherein the housing cover comprises at least one first gas passage formed as a through opening and arranged centrally in the housing cover in relation to a mounting axis of the separating element; wherein the housing cover comprises a housing cover thread correlated with the at least one first gas passage, wherein the housing cover thread is configured to screw onto a coupling element thread of a coupling element configured to couple the separating element with a connector device; wherein the housing cover comprises at least one second gas passage that, relative to the mounting axis of the separating element, is arranged radially outwardly of the at least one first gas passage; wherein the at least one first gas passage and the at least one second gas passage are the only openings of the housing cover and, except for the at least one first gas passage and the at least one second gas passage, the housing cover is completely closed; wherein the housing cover thread is configured to substantially seal-tightly engage the coupling element thread; wherein the filter element comprises an end face which, in relation to the mounting axis of the separating element, extends radially and faces the housing cover, wherein the filter element comprises an end disk disposed on the end face of the at least one filter element; wherein the end disk comprises: a radially outer first annular portion arranged on the end face of the filter element; a circular radially inner rim of the end disk arranged radially inwardly and surrounding the at least one first gas passage of the housing cover; a coupling element formed as a coupling nipple having a first axial end and an opposite second axial end, a radially outer circumferential wall of the coupling element, in a position of use of the coupling element, extends through the at least one first gas passage, the coupling nipple comprising: a coupling socket having a radially outer thread, the coupling socket extending through the housing cover at least one first gas passage, the radially outer thread screwed onto and engaging the housing cover thread; wherein the radially inner rim of the end disk forms: a first radially projecting collar projecting radially inwardly towards a radially outer side of the coupling nipple; a second radially projecting collar axially spaced part from the first radially projecting collar and a projecting radially inwardly towards a radially outer side of the coupling nipple, wherein a coaxial gap is formed between the radially outer side of the coupling nipple and both of the first and the second radially projecting collars; wherein the end disk further forms an annular fluid chamber formed as an annular “V” or “U” cross section having two axially projecting legs of the “V” or “U” cross section and formed into the end disk, circumferentially surrounding the central opening of the housing cover, an axially outer tip of the annular “V” or “U” cross section of the annular fluid chamber projecting axially outwardly beyond the axial end face of the filter element to form a outer closed bottom wall of the of the annular fluid chamber, the radially inner and radially outer walls of the annular fluid retaining chamber projecting axially inwardly from the closed bottom wall and axially inwardly beyond the axial end face of the filter element into the interior of the filter element; wherein a radial inner leg of the annular “V” or “U” cross section form an axially extending annular circular inner rim surrounding the through opening and extending in a radial direction relative to the mounting axis of the separating element.
2. The separating element according to claim 1, wherein the at least one first gas passage of the housing cover is cylinder-shaped and the housing cover thread comprises at least one thread turn that winds continuously in a helix shape about a jacket of the at least one first gas passage and is completely closed so as to have no cuts and no interruptions.
3. The separating element according to claim 1, wherein a screw-in depth of the housing cover thread amounts to at least one third of a diameter of the at least one first gas passage.
4. The separating element according to claim 1, wherein the housing cover thread is embodied to meet at least the tolerance class medium (m) according to DIN ISO 965-1.
5. The separating element according to claim 1, wherein the end disk is configured such that the end disk and the coupling element are spaced apart and without contact in a position of use of the separating element.
6. The separating element according to claim 5, wherein a diameter of the circular inner rim area is selected such that the end disk and the coupling element are without contact in the position of use of the separating element.
7. The separating element according to claim 1, wherein the fluid retaining chamber is configured to throttle, retain, or collect the liquid that has been separated by the filter element from the gas and that flows into the through opening.
8. The separating element according to claim 1, wherein the circular inner rim area of the end disk comprises at least one first stay element surrounding the through opening and extending, in relation to the mounting axis of the separating element, in a radial direction inwardly, wherein the at least one stay element surrounds a circular opening, wherein the end disk comprises at least one second stay element surrounding the through opening and extending, in relation to the mounting axis of the separating element, in the radial direction inwardly, wherein the at least one first stay element and the at least one second stay element are arranged on the radial inner leg of the annular “V” or “U” cross section, the at least one first stay element and the at least one second stay element axially displaced relative to each other in an axial direction of the mounting axis of the separating element such that, in the position of use of the separating element, the at least one first stay element and the at least one second stay element axially delimit a second fluid retaining chamber formed between the at least one first stay element and the at least one second stay element, wherein the second fluid retaining chamber is configured to throttle, retain, or collect the liquid that has been separated by the filter element from the gas and that flows into the through opening.
9. The separating element according to claim 8, wherein the at least one first stay element and the at least one second stay element are configured to interact in the manner of a labyrinth seal with the coupling element, extending through the through opening in a position of use of the separating element, in such a way that a gap of the through opening arranged between the end disk and the coupling element is substantially fluid-impermeable and/or substantially liquid-impermeable.
10. The separating element according to claim 1, further comprising at least one sealing and damping element that is seal-tightly compressed between the end disk and an inner side of the housing cover facing an interior of the housing, wherein the sealing and damping element is configured to seal a clean side of the separating element from a raw side of the housing containing unpurified fluid and configured to dampen axially oriented vibrations of the filter element occurring in an axial direction of the mounting axis of the separating element.
11. The separating element according to claim 10, wherein an axial extension of the sealing and damping element amounts to at least one millimeter in the axial direction of the mounting axis of the separating element.
12. The separating element according to claim 10, wherein the sealing and damping element is comprised of at least one material that exhibits a temperature resistance of more than 100 degrees Celsius and a long-term oil resistance according to DIN EN 60811-2-1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) As already described above, there are various possibilities to configure and further develop the teaching of the present invention in an advantageous way. For this purpose, on the one hand, reference is being had to the dependent claims; on the other hand, further configurations, features, and advantages of the present invention will be explained in more detail inter alia with the aid of the embodiments illustrated in
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(12) Same or similar configurations, elements or features are identified in the
DETAILED DESCRIPTION
(13) In
(14) The air/oil separator device 300 comprises a separating element 100 that is also referred to as air/oil separator box. The separating element 100 is exchangeably attached to a connector head 410, in
(15) A coupling element 200, i.e., a hollow, pipe socket-type coupling nipple, connects the separating element 100 with the connector head 410. For discharging the purified air from the air/oil separator device 300, the coupling pipe socket 200 surrounds a clean fluid outlet pipe 210 with an air-conducting interior.
(16) The air/oil separator element 100 comprises a cup-shaped housing 90. In the housing 90, for example, a filter element 10, 20 embodied as an annular coalescing element is arranged. As filter medium, the filter element 10, 20 comprises, for example, a glass fiber mat 10 which is wound several times in an annular shape and is delimited at the end faces by a top end disk 52 and a bottom end disc 50 facing the connector head 410. As a further filter medium 20, a nonwoven is arranged in the interior of the glass fiber coil.
(17) The opening of the housing 90 which is facing the connector element 400 is closed off by a housing cover 30.
(18) The clean fluid outlet pipe 210 projects into the interior of the filter element 10, 20 and extends through a central clean air outlet opening 32 of the housing cover to a connecting head of the coupling pipe socket 200 which is arranged outside of the separating element 100 and embodied for connecting the coupling nipple 200 to the connector head 410 of the connector element 400.
(19) For supply of the raw air to be purified, the housing cover comprises a second gas passage 34 which, in relation to the mounting axis 40 of the air/oil separator device 300, is arranged radially outwardly of the clean air outlet opening 32. This second gas passage 34 is correlated with the raw side of the air/oil separator box.
(20) For discharging the separated oil from the air/oil separator box 100, the coupling nipple 200 comprises a fluid discharge channel 220 which is extending from the interior of the separating element 100 to the connecting head of the coupling nipple. This fluid discharge channel 220 is arranged inside the coupling nipple, i.e., between the tubular clean fluid outlet 210 and a radially outer circumferential side 230 of the coupling nipple 200 which surrounds the tubular clean fluid outlet 210.
(21) The flow path of the air in the air/oil separator device 300 is illustrated in
(22) In
(23) In general, the air/oil separator device 300 is arranged in operation-ready state in the orientation illustrated in
(24) The housing 90, the filter element 10, 20, and the coupling nipple 200 in the operation-ready mounted air/oil separator device 300 are each coaxial to an imaginary mounting axis 40. The air/oil separator element 100 can be screwed by means of coupling nipple 200 onto the connector head 410 and unscrewed therefrom about the mounting axis 40.
(25) When in the following radial, axial, coaxial, or circumferential or the like is mentioned, this relates to the mounting axis 40, if nothing else is mentioned.
(26) The bottom end disk 50 which is facing the housing cover 30 is approximately annular. It comprises a coaxial mounting opening or through opening 60 for the coupling nipple 200. Radially between the through opening 60 and the filter medium 10, 20 of the filter element, the bottom end disc 50 is bent several times so that a circumferential annular groove 54 results which is open toward the element interior 24 of the filter element 10, 20.
(27) A radially inner collar 62 of the lower end disk 50 surrounds the through opening 60. It is pointing toward the coupling nipple 200 arranged in the through opening 60. In order to facilitate mounting of the separating element 100, the radially inner collar 62 of the bottom end disk 50 can be designed for support on the coupling nipple 200. In the advantageous embodiment illustrated in
(28) An inner diameter of the through opening 60 is greater than an outer diameter of the coupling nipple 200 at the through opening 60. Between the radially outer circumferential wall 230 of the coupling nipple 200 and the radially inner rim of the through opening 60 there remains an annular coaxial gap 272.
(29) In contrast to the separating device of the prior art which is illustrated in
(30) Advantageously, the width of the coaxial gap 272 is less than 3 mm, preferably less than 2 mm, and particularly preferred less than 1 mm, in order to generate locally a throttling action and to thus minimize the oil flow and gas exchange between the coupling nipple 200 and the separating element 100.
(31) In order to optimally minimize oil flow and gas exchange between the coupling nipple 200 and the separating element 100, the width of the coaxial gap 272 between the collar 62 of the bottom end disk 50 and the coupling nipple 200 arranged in the through opening 60 is at most one percent of the radius and preferably at most one percent of the diameter of the coupling nipple 200 which is arranged in the through opening 60. Exemplary diameters of the coupling nipple 200 are in a range of 10 mm to 50 mm, preferably in the range of 20 mm to 30 mm or up to 40 mm. Due to this adjustment, also a certain support action of the coupling nipple 200 is ensured so that mounting is facilitated.
(32) Advantageously, the width of the coaxial gap 272 however does not amount to less than 0.1 mm because otherwise mounting would be made difficult.
(33) In the prior art illustrated in
(34) At its center, the housing cover 30 comprises the coaxial clean air outlet opening 32. This clean air outlet opening 32 is configured for receiving the coupling nipple 200. A radially inner circumferential wall of the housing cover 30 surrounding the clean air outlet opening 32 is provided with an inner thread 36. The inner thread 36 matches a corresponding outer thread 232 provided on the radially outer circumferential side of the coupling nipple 200.
(35) Only little of the oil that is collected in the annular groove 54 flows into the gap 272 between the bottom end disk 50 and the coupling nipple 200. The seal-tightness of the fastening thread of separating device 300 that is formed of the housing cover thread 36 and the coupling element thread 232 is so great that the oil, even without the O-ring 320′ known from the prior art (compare
(36) The groove or the chamber for receiving the O-ring 320′ that is eliminated in the present invention can still be seen in
(37) A labyrinth seal, for example, a spoke-type labyrinth seal, can be realized by an edge which is arranged below the collar 62 of the first end disk 50, for example, by the additional stay element 64. In this way, pressure drop is realized across the spoke-type labyrinth or the compartmentation of the labyrinth seal and then again by means of the individual thread turns of the fastening thread 36, 232 of the separating device 300. The thread turns of the fastening thread 36, 232 act also like a labyrinth seal because they extend the flow path of the fluid through the clean air outlet opening 32 of the housing cover 30. As a whole, the fastening thread 36, 232 together with the collar 62, the further stay element 64, and the coupling nipple 200 arranged in the through opening 60 form a large labyrinth seal that ensures then a sufficient seal-tightness.
(38) The longer the thread turns of the fastening thread 36, 232, the greater the gap 272 between the bottom end disk 50 and the coupling nipple 200 can be embodied, and vice versa.
(39) The axial exterior side of the bottom end disk 50 that delimits the annular groove 54 projects past the filter medium 10, 20 in axial direction. A section of the exterior side of the bottom end disk 50 that forms the bottom of the annular groove 54 is positioned circumferentially continuously in axial direction at a sealing and damping element, i.e., at a sealing and damping ring 80. The sealing and damping ring 80 is supported at the axial opposite side on an inner side of the housing cover 30. The sealing and damping ring 80 is coaxial to the mounting axis 40. In the present invention, the sealing and damping ring 80 is embodied such that it separates the raw side of the air/oil separator element 100 from the clean side of the air/oil separator element 100. For this purpose, the sealing and damping ring 80 is seal-tightly compressed between the bottom end disk 50 and the housing cover 30. The sealing and damping ring 80 arranged between housing cover 30 and the bottom end disk 50 prevents that air from the raw fluid inlet flows through the gap 272 between the bottom end disk 50 and the coupling nipple 200 and from there into the oil collecting chamber of the annular groove 54 of the bottom end disc.
(40) Moreover, the sealing and damping ring 80 serves for damping operation-caused vibrations or oscillations of the separating element 100 and prevents in this way that rattling noises are produced. Moreover, the sealing and damping ring 80 serves for tolerance compensation.
(41) The separating device 300 illustrated in
(42) In the embodiment of a separating element 100 of the present invention as illustrated in
LIST OF REFERENCE CHARACTERS
(43) 10 first filter element or first filter medium of the separating element, in particular embodied as an annular coalescing element, in particular glass fiber wound multiple times; compare