Hernia belt
11679016 · 2023-06-20
Assignee
Inventors
- George J. Cisko (Spring Grove, IL, US)
- Christina Augustyn (Chicago, IL, US)
- Ryan S. Park (Northbrook, IL, US)
- Donald Rakevicius (Lake Zurich, IL, US)
- Xuemei Wang (Buffalo Grove, IL, US)
- Stephanie Kia (Columbus, OH, US)
- Jeffrey R. Burger (Bexley, OH, US)
Cpc classification
A61F5/03
HUMAN NECESSITIES
International classification
A61F5/03
HUMAN NECESSITIES
Abstract
A hernia belt (500) may include a digitally knitted support belt (502) and a two-part fastening system (504,505). The two-part fastening system may include a first part (504) and a second part (505), in which the second part includes a plurality of fastener strips (508, 510, 512, 514, 516) arranged spaced apart from each other. The digitally knitted support belt may include mesh stitch layouts (518, 520, 522) for providing breathability and support.
Claims
1. A hernia belt, comprising: a support belt formed from a stretchable material and including a first peripheral end and a second peripheral end; and a two-part fastening system configured to secure the hernia belt on a user's body, wherein the two-part fastening system includes a first part arranged on the support belt proximate the first peripheral end and a second part comprising a plurality of fasteners arranged spaced apart from each other on the support belt proximate the second peripheral end, wherein the first part comprises a single fastener attached to a back side surface of the support belt, wherein the plurality of fasteners are attached to a front side surface of the support belt, wherein the plurality of fasteners include a first fastener, a second fastener, a third fastener, a fourth fastener, and a fifth fastener, wherein the second, third, fourth fasteners are arranged between the first and fifth fasteners with the fifth fastener arranged proximate the second peripheral end of the support belt, wherein each of the first and fifth fasteners has a generally triangular shaped body and each of the second, third, and fourth fasteners has a generally parallelogram shaped body, wherein the first fastener is arranged adjacent the second fastener with a gap therebetween, and the third fastener is arranged adjacent the second fastener with a gap therebetween, and the fourth fastener is arranged adjacent the third fastener with a gap therebetween, and the fifth fastener is arranged adjacent the fourth fastener with a gap therebetween, wherein the plurality of fasteners are arranged diagonally.
2. The hernia belt of claim 1, wherein the support belt is formed from a one-piece knit construction and comprises background areas, mesh layouts, and boundary areas, wherein the mesh layouts are configured to provide larger gaps between stitches than the background areas when stretched to provide breathable areas.
3. The hernia belt of claim 1, wherein the support belt has a generally rectangular shaped body including a tapered portion proximate the first peripheral end, wherein the corners of the support belt are rounded.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The benefits and advantages of the present embodiments will become more readily apparent to those of ordinary skill in the relevant art after reviewing the following detailed description and accompanying drawings, wherein:
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DETAILED DESCRIPTION
(18) While the present disclosure is susceptible of embodiment in various forms, there is shown in the drawings and will hereinafter be described presently preferred embodiments with the understanding that the present disclosure is to be considered an exemplification and is not intended to limit the disclosure to the specific embodiments illustrated. The words “a” or “an” are to be taken to include both the singular and the plural. Conversely, any reference to plural items shall, where appropriate, include the singular.
(19) Referring now to the figures,
(20) The support belt 12 may be knitted using a number of different yarns incorporating a plurality of stitch types. The support belt 12 may be configured to stretch about 10% to about 40%.
(21) In an embodiment, the support belt 12 may comprise a plurality of mesh stitch layouts 20, 22, 24, 26, 28, 30, 32, 34, 36, background stitch areas 38, and boundary stitch areas 40. The mesh stitch layouts 20, 22, 24, 26, 28, 30, 32, 34, 36 may be configured to provide breathable areas to allow airflow through the hernia belt 10 to user's skin. In such an embodiment, the mesh stitch layouts may be configured to stretch to a mesh-like structure providing air path when the hernia belt 10 is stretched and worn. Further, the mesh stitch layouts may be configured to provide sufficient compression to support a herniated peristomal area while proving breathability. For example, the mesh stitch layouts may be formed using a combination of stretchy yarns, such as spandex yarns, and stiff yarns, and may comprise horizontal knit inlays and/or weave-ins to provide compression along the abdomen to prevent a hernia or to support a herniated peristomal area. In some embodiments, the mesh stitch layouts may have a mesh-like pattern design including darker portions that look like holes as shown in
(22) The mesh stitch layouts 20, 22, 24, 26, 28, 30, 32, 34, 36 may be surrounded by the background stitch areas 38. The background stitch area 38 may be configured to provide sufficient compression to prevent a hernia or to support a herniated peristomal area. In an embodiment, the background stitch areas 38 may be formed using a combination of soft polyamide yarns, such as nylon 66 yarns, and stretchy yarns, such as spandex yarns, to provide an adequate knit tension for the required compression while providing desirable softness against skin and capability to wick sweat and moisture for improved user comfort.
(23) The outer perimeters of the support belt 12 may be provided with the boundary stitch areas 40. The boundary stitch areas 40 may be configured to frame the shape of the support belt 12 including the wider front torso portion 16 and the narrower portion 18. Further, the boundary stitch area 40 may be configured to prevent curling of the hernia belt 10 while wearing and moving. In an embodiment, the boundary stitch areas 40 may comprise spandex yarns to reduce curling of the hernia belt 10.
(24) The wider front torso portion 16 may comprise an upper mesh layout 20, a center mesh layout 22, and a lower mesh layout 24. The upper and lower mesh layouts 20, 24 may be configured to provide a visual cue for a user to position the hernia belt 10 to generally center the wider front torso portion 16 over the stoma. Further, the upper and lower mesh layouts 20, 24 may have a geometrical shape to maximize flexibility and airflow while applying sufficient compression proximate the peristomal area.
(25) In the embodiment of
(26) The narrower portion 18 may comprise three mesh layouts 26, 28, 30, which are configured to provide flexibility and breathability along the user's back while providing sufficient compression in specific areas of the abdomen to help support a hernia. The center mesh layout 28 may extend horizontally across the center of narrower portion 18. The upper and lower mesh layouts 26, 30 may also extend horizontally and generally parallel to the center mesh layout 28. As shown in
(27) The two-part fastening system comprising first and second fasteners 14, 15 for securing the hernia belt 10 around a user's abdomen may be attached to each peripheral end of the support belt 12. In an embodiment, the two-part fastening system may comprise hook and loop fasteners as marketed under the Velcro trademark. Alternatively, the first and second fasteners 14, 15 may comprise a polypropylene material of the type sold under the trademark DUOTEC by G. Binder GmbH & Co. Holzgerlingen, Germany, which is stated in product literature to work on the principle of interlocking mushroom elements, which are designed so both fasteners can be identical. Each of the first and second fasteners 14, 15 may be configured to include tapered and curved edges as shown in
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(29) In an embodiment, the support belt 12 may be made via digital knit technology. Referring to
(30) Referring to
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(34) Referring now to
(35) The support belt 502 may be knitted using a number of different yarns incorporating a plurality of stitch types. In an embodiment, the support belt 502 may be knitted using a digital knitting technology to provide a generally rectangular one-piece construction having a length L.sub.1 and a width W.sub.1, and a tapered end portion 506. The support belt 502 may be configured to have a generally constant width W.sub.1 except in the tapered end portion 506, wherein the width gradually decreases for W.sub.1 to W.sub.2. Further, the support belt 506 may be knitted to provide rounded corners. The digital knitting of the support belt 502 may incorporate different stitch types, such as plated double jersey, faux mesh stitch, cast-on edge, bind-off edge, and birdseye jersey, using a number of different yarns to provide a desired shape and properties. For example, the support belt 502 may be configured to stretch about 10% to about 40% with force to stretch of about 0.2 kg per inch of the belt width per each 10% stretch of the belt length. The force to stretch is measured by placing a hernia belt flat on a long board with fasteners unattached, clamping one end of the hernia belt to the board, and stretching the other end of the hernia belt to record the force to stretch.
(36) In an embodiment, the support belt 502 may comprise a plurality of mesh layouts 518, 520, 522, background areas 524, 526, 528, 530, and boundary areas 532. The background areas 524, 526, 528, 530 may be configured to provide sufficient compression to prevent a hernia or to support a herniated peristomal area. In an embodiment, the background areas 524, 526, 528, 530 may be knitted using a combination of soft polyamide yarns and stretchy yarns to provide an adequate knit tension for the required compression while providing desirable softness against skin and capability to wick sweat and moisture for improved user comfort.
(37) As discussed above regarding the mesh stitch layouts in the foregoing embodiments, the mesh layouts 518, 520, 522 may be configured to provide breathable areas while providing sufficient compression to support a herniated peristomal area. In the embodiment of
(38) The boundary areas 532 may be configured to frame the shape of the support belt 502 and to prevent curling of the hernia belt 500 while wearing and moving. In some embodiments, the boundary areas 532 may comprise a mesh area.
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(40) TABLE-US-00001 TABLE 1 Stitch/Yarn Layout Area Stitch Yarns Zone A 1 Needle Cast-On Start 4 Ends Polyamide + 2 Ends Spandex Zone B Double Jersey with 4 Ends Polyamide (2 front + 2 back) Embedded Inlay 2 Ends Spandex (1 front + 1 back) 1End Embedded Inlay Spandex Zone C Double Jersey Stitches + 4 Ends Polyamide (2 front + 2 back) Exposed Horizontal Inlay 2 Ends Spandex (1 front + 1 back) Spandex yarn sandwiched 1End Alternating Inlay Spandex between Double Jersey layers Zone D 1 Needle finishing Bind- 4 Ends Polyamide (2 front + 2 back) Off Stitch, Horizontal 2 Ends Spandex (1 front + 1 back) direction
(41) The polyamide yarns used for knitting the support belt 502 may be formed from textured trilobal polyamide fibers and may have a yarn size of about 34/30/3 decitex (dtex) to about 80/70/3 dtex, and preferably about 78/46/3 dtex. In some embodiments, different color polyamide yarns, for example, light grey polyamide yarns and dark grey polyamide yarns, may be used for plating stitches. Further, the polyamide yarns may be configured to provide moisture wicking properties. In such an embodiment, the trilobal geometry and twists in polyamide yarn filaments may be configured to wick moisture and allow vapor to release from the support belt 502.
(42) The spandex yarns may be formed from polyamide covered elastane fibers and may have a polyamide covering size of about 50/12/1 dtex to about 100/30/1 dtex, and preferably about 78/18/1 dtex with an elastane core size of about 90 dtex to about 250 dtex, and preferably about192 dtex. In an embodiment, the spandex yarn may comprise about 19% elastane and about 81% polyamide. The spandex yarns may be configured to provide desired softness of the support belt 502. A heavier elastic yarn, such as polyamide (PA 6.6) covered elastane (e.g. Lycra), may be used as the inlay spandex yarns. The inlay spandex yarns may have a polyamide covering size of about 60/20/2 dtex to about 85/40/2 dtex, preferably about 110/34/2 dtex and an elastane core size of about 800 dtex to about 1,500 dtex, and preferably about 1240 dtex. The inlay spandex yarns may be configured to provide desired stretch and recovery properties of the support belt 502.
(43) The background areas 524, 526, 528, 530 may be knitted using a plated double jersey knitting operation according to Zone B stitch/yarn layout provided in Table 1. In an embodiment, the background areas 524, 526, 528, 530 may be knitted using an Ikat marl plating technique with an elastic inlay yarn knitted between plating layers in a horizontal direction. The stitch/yarn layout of the background areas 524, 526, 528, 530 may be configured such that the hernia belt 500 may remain within about 75% to about 125% of its initial stretch and recovery values for a six-month use life.
(44) The plurality of mesh layouts 518, 520, 522 and mesh layouts in the boundary areas 532 may be knitted using a Faux Mesh stitch operation according to Zone C stitch/yarn layout to provide flexibility and breathability.
(45) The boundary areas 532 may comprise an upper boundary area 538, a lower boundary area 540, and side boundary areas 539, 541. In an embodiment, the upper boundary area 538 may comprise an outer Cast-On stitch layout according to Zone A stitch/yarn layout and an inner mesh layout according to Zone C stitch/yarn layout. The lower boundary area 540 may comprise an outer Bind-Off stitch layout according to Zone D stitch/yarn layout and an inner mesh layout according to Zone C stitch/yarn layout. The outer Cast-On stitch layout may be knitted using a Cast-On self edge-fully fashioning operation to start the knitting process and to provide a clean edge for the support belt 502. The outer Bind-Off stitch layout may be knitted using a Bind-Off self edge-fully fashioning operation to finish the knitting process and to provide a clean edge. The start and finish knitting operations may be configured to provide rounded corners. The side boundary areas 539, 541 may be knitted using a Birdseye Jersey Roll self edge operation to provide a curl around the edges of the side boundary areas 539, 541 and to conceal any inlay looping.
(46) The two-part fastening system may include a first part 504 and a second part 505 comprising a plurality of fasteners 508, 510, 512, 514, 516 for securing the hernia belt 500 around a user's abdomen. In an embodiment, the first part 504 may be arranged in the tapered end portion 506 on a back side surface of the hernia belt 500 as shown in
(47) In an embodiment, a first fastener 508 and a last fastener 516 may be configured to have a generally triangular body having an angle θ.sub.1 of about 60°. In some embodiments, the last fastener 516 may be provided with a rounded corner as shown in
(48) In other embodiments, the plurality of fasteners may include less than five fasteners or more than five fasteners, each of which is separated from an adjacent fastener by a gap. For example, the plurality of fasteners may include three fastener strips 708, 710, 712 as shown in
(49) In an embodiment, the two-part fastening system may comprise hook and loop fasteners as marketed under the Velcro trademark. Alternatively, the first and second fasteners may comprise a polypropylene material of the type sold under the trademark DUOTEC by G. Binder GmbH & Co. Holzgerlingen, Germany, which is stated in product literature to work on the principle of interlocking mushroom elements, which are designed so both fasteners can be identical.
(50) From the foregoing it will be observed that numerous modifications and variations can be effectuated without departing from the true spirit and scope of the novel concepts of the present disclosure. It is to be understood that no limitation with respect to the specific embodiments illustrated is intended or should be inferred. The disclosure is intended to cover by the appended claims all such modifications as fall within the scope of the claims.