On board diagnostic method for electromagnetic latch assembly
11680535 · 2023-06-20
Assignee
Inventors
Cpc classification
F01L2800/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/0012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L13/0036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of providing diagnostic information for an electromagnetic latch assembly (122) includes providing a pulse to a circuit (200) that include one or more electromagnetic latch assemblies. The circuit (200) includes coils (199) of the electromagnetic latch assemblies. Each coil is inductively coupled with an armature (131) that is mechanically coupled to a latch pin (118). The circuit (200) is pulsed and a DC current in the circuit (200) that results from the pulse is measured over a first interval to determine a primary response. The current in the circuit (200) over a second interval is measured to determine a reference response. A second pulse may be used to generate the current for the reference response. The primary response and the reference response are compared to provide diagnostic information relating to position or movement of one or more of the latch pins (118).
Claims
1. A method of providing diagnostic information for an electromagnetic latch system comprising one or more latch pins, the method comprising: providing a first pulse as an actuating pulse of direct current to a circuit that comprises one or more coils each of which is inductively coupled with an armature that is mechanically coupled to at least one latch pin among the one or more latch pins to move between a first position and a second position; determining a first response by making one or more measurements of a current in the circuit over a first interval, wherein the current in the circuit over the first interval results from the first pulse; providing a second pulse as a non-actuating pulse of direct current to the circuit; determining a second response by making one or more measurements of a current in the circuit over a second interval, wherein the current in the circuit over the second interval results from the second pulse; providing a third pulse as a non-actuating pulse of direct current to the circuit, wherein the third pulse is predetermined to be insufficient in duration to actuate any of the one or more latch pins and has an opposite polarity from the second pulse; determining a third response by making one or more measurements of a current in the circuit over a third interval, wherein the current in the circuit over the third interval results from the third pulse; providing diagnostic information relating to a number, movement, or position of the one or more of the latch pins that are actuated by the first pulse based at least in part on a comparison of the first response, with the second response, and the third response; the first pulse, the second pulse, and the third pulse occur within one cycle of the cam, wherein the second pulse and the third pulse follow the first pulse; actuating a first of the one or more latch pins from the first position to the second position by pulsing the circuit with a first DC current having a polarity; and actuating the first latch pin from the second position back to the first position by pulsing the circuit with a second DC current having an opposite polarity, wherein a similarity between the first response and the third response combined with dissimilarity between the first response and the second response indicates first latch pin actuation, and a dissimilarity between the first response and the third response combined with a similarity between the first response and the second response indicates of an unsuccessful actuation of the first latch pin; wherein the electromagnetic latch system is operative to stably maintain the first latch pin in each of the first position and the second position when the circuit is without power.
2. The method of claim 1, wherein: the first pulse is predetermined to be capable of actuating the one or more latch pins; the second pulse is predetermined to be insufficient in duration to actuate any of the one or more latch pins.
3. The method of claim 2, wherein: the electromagnetic latch system is part of a valvetrain comprising a switching rocker arm actuated by a cam rotating through a cam cycle; and the first pulse and the second pulse occur within one cycle of the cam.
4. The method of claim 2, wherein the second pulse follows the first pulse.
5. The method of 1, wherein: the electromagnetic latch system is part of a valvetrain comprising a switching rocker arm actuated by a cam rotating through a cam cycle with the first pulse, the second pulse, and the third pulse occurring within one cycle of the cam.
6. The method of claim 1, wherein power for the first pulse is provided by a vehicle electrical system having a variable voltage.
7. The method of claim 1, wherein a current in the circuit is allowed to decay between the first pulse and the second pulse.
8. The method of claim 1, wherein: the electromagnetic latch system is part of a valvetrain comprising a switching rocker arm actuated by a cam rotating through a cam cycle; and the second pulse occurs while the cam is on lift.
9. The method of 1, further comprising: providing power for the first pulse from a DC power source having a higher voltage than the first pulse; and using a controller to limit the voltage of the first pulse.
10. The method of claim 9, further comprising limiting a voltage used to provide the pulse selectively based on a temperature.
11. A method of providing diagnostic information for an electromagnetic latch system comprising two latch pins, the method comprising: providing a first pulse as an actuating pulse of direct current to a circuit that comprises two coils each of which is inductively coupled with an armature that is mechanically coupled to a respective one of the two latch pins to move between a first position and a second position; determining a first response by making one or more measurements of a current in the circuit over a first interval, wherein the current in the circuit over the first interval results from the first pulse; providing a second pulse as a non-actuating pulse of direct current to the circuit; determining a second response by making one or more measurements of a current in the circuit over a second interval, wherein the current in the circuit over the second interval results from the second pulse; providing a third pulse as a non-actuating pulse of direct current to the circuit, wherein the third pulse is predetermined to be insufficient in duration to actuate any of the one or more latch pins; determining a third response by making one or more measurements of a current in the circuit over a third interval, wherein the current in the circuit over the third interval results from the third pulse; and providing diagnostic information that distinguishes among the three cases consisting of neither of the two latch pins moved, only one of the two latch pins moved that is actuated by the first pulse, and both of the two latch pins that are actuated by the first pulse moved based at least in part on a comparison between the first response, the second response, and the third response; the first pulse, the second pulse, and the third pulse occur within one cycle of the cam, wherein the second pulse and the third pulse follow the first pulse; wherein a similarity between the first response and the third response combined with dissimilarity between the first response and the second response indicates first latch pin actuation, and a dissimilarity between the first response and the third response combined with a similarity between the first response and the second response indicates of an unsuccessful actuation of the first latch pin.
12. The method of claim 11, wherein: the first pulse is predetermined to be capable of actuating the one or more latch pins; the second pulse is predetermined to be insufficient in duration to actuate any of the one or more latch pins.
13. The method of claim 11, further comprising using a controller to limit the voltage of the first pulse selectively based on a temperature.
14. A method of providing diagnostic information for an electromagnetic latch system comprising one or more latch pins, the method comprising: providing a first pulse as an actuation pulse of direct current to a circuit that comprises one or more coils each of which is inductively coupled with an armature that is mechanically coupled to at least one latch pin among the one or more latch pins to move between a first position and a second position; determining a first response by making one or more measurements of a current in the circuit over a first interval, wherein the current in the circuit over the first interval results from the first pulse; providing a second pulse as a non-actuating pulse of direct current to the circuit; determining a second response by making one or more measurements of a current in the circuit over a second interval, wherein the current in the circuit over the second interval results from the second pulse; providing a third pulse as a non-actuating pulse of direct current to the circuit, wherein the third pulse is predetermined to be insufficient in duration to actuate any of the one or more latch pins and has an opposite polarity from the second pulse; determining a third response by making one or more measurements of a current in the circuit over a third interval, wherein the current in the circuit over the third interval results from the third pulse; providing diagnostic information relating to a number, movement or position of the one or more of the latch pins that are actuated by the first pulse based at least in part on a comparison of the first response, with the second response, and the third response; wherein the first pulse and the second pulse have opposite polarities; the first pulse, the second pulse, and the third pulse occur within one cycle of the cam, and wherein the second pulse and the third pulse follow the first pulse; wherein a similarity between the first response and the third response combined with dissimilarity between the first response and the second response indicates first latch pin actuation, and a dissimilarity between the first response and the third response combined with a similarity between the first response and the second response indicates of an unsuccessful actuation of the first latch pin.
15. The method of claim 14, wherein: the first pulse is predetermined to be capable of actuating the one or more latch pins; the second pulse is predetermined to be insufficient in duration to actuate any of the one or more latch pins.
16. The method of claim 14, wherein: the one or more coils comprise two coils associated with two latch pins; and the diagnostic information distinguishes among the three cases consisting of neither latch pin moved, only one of the latch pins moved, and both latch pins moved.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(22) Coil 119 is operable to alter magnetic polarizations in the magnetic circuits taken by flux from permanent magnets 120. Energized with current in a first direction, coil 119 is operable to cause armature 131 to translate from the first position to the second position. Once armature 131 is in the second position, permanent magnets 120 will stably maintain armature 131 in the second position after power to coil 119 is cut off. Energized with current in a second direction, which is opposite the first, coil 119 is operable to cause armature 131 to translate from the second position back to the first position. Once armature 131 is in the first position, permanent magnets 120 will stably maintain armature 131 in the first position after power to coil 119 is again cut off.
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(24) Operating electromagnetic latch assemblies 122 on rocker arm assemblies 106 requires power transfer to rocker assemblies 106. A sliding contact pin 105 may be mounted to one side of rocker arm assembly 106B for receiving this power. There may be one contact pin 105 on each side of rocker arm assembly 106B to provide two poles. Alternatively, the electromagnetic latch assembly 122 may be grounded through the structure of rocker arm assembly 106B. As shown in
(25) Rocker arm assemblies 106 include cam followers 111 on inner arms 103, which are pivotally connected to outer arms 103. As shown in
(26) Two or more electromagnetic latch assemblies 122B may constitute an electromagnetic latch system. Two or more coils 119, each operating distinct latch pins 118, may be arranged in a single circuit. For example, two latch pins 118 may be associated with two rocker arm assemblies 106 that actuate either two intake valves or two exhaust valves associated with a single engine cylinder.
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(28) The voltage of power source 201 may vary as does the voltage in many vehicle electrical systems. In some of these teachings, power source 201 is connected to a vehicle electrical system through a transformer that provides a higher voltage than the operating voltage of the vehicle's electrical system. In some of these teaching, the voltage of power source 201 is regulated by a controller.
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(30) In a system that has a cam 107 and in which the pulse is intended to switch a latch pin 118, a pulse to actuate the latch pin 118 may be initiated as the cam 107 comes off lift or slightly earlier. A period may elapse between the beginning of a pulse that actuates a latch pin 118 and the beginning of movement of the latch pin 118. In some of these teachings, the pulse is initiated before cam 107 comes off lift to ensure that latch pin 118 completes actuation before the next lift of cam 107. On the other hand, in some of these teachings, the pulse has insufficient duration to actuate any latch pins 118. A sufficient duration depends on many factors. In some examples, a sufficient duration is in the range from 2 msec to 10 msec, for example 8 msec. In some of these teachings, latch pin position is queried within one cam cycle of an attempt to actuate a latch pin 118.
(31) Act 305 is measuring a current in the circuit that results from the pulse. The measurements may determine a primary response and may be taken over the entire pulse period, or some fraction of the pulse period. Measurements may be taken at intervals. In some of these teachings, the intervals are between 0.01 msec and 1 msec. In some of these teachings, the intervals are between 0.2 msec and 0.4 msec. In some of these teachings, multiple measurements are taken over each interval to produce for example 3 or more data points. In some of these teachings, the current data is a single measurement taken a fixed interval after the start of the pulse, for example, 0.3 msec after the start of the pulse. In some of these teachings, the interval is timed such that one or more latch pins 118 will be in motion provided that the pulse is effective for actuating one or more of the latch pins 118. The difference between a current response that moves one or more latch pins 118 and one that does not may be most apparent at such a sampling time.
(32) Act 307 is allowing the current in the circuit produced by the pulse of act 303 to decay. As the period of the pulse increases, the current in the circuit may approach a steady state. After the end of the pulse, the current in the circuit decays over a period. In some of these teachings, the current in the circuit is allowed to decay to 5% or less its steady state value. In some of these teachings, the current in the circuit is allowed to decay to 1% or less its steady state value. In some of these teachings, the current in the circuit is allowed to decay until it can no longer be measured. In some of these teachings, the time allowed for decay is between 5% and 50% of the pulse period required to actuate a latch pin 118. In some of these teachings, the time allowed for decay is between 0.1 msec and 10 msec, for example 3 msec.
(33) Act 309 is pulsing the circuit again. The second pulse may be as long as the first. In some of these teachings, however, the second pulse is shorter than the first. In some of these teachings, the second pulse is two thirds or less the duration of the first pulse. In some of these teachings, the second pulse is half or less the duration of the first pulse. In some of these teachings, the first pulse has a length sufficient to move a latch pin 118 provided the pulse has the correct polarity, while the second pulse has an insufficient length. In some of these teachings, the second pulse has the length of an interval between the beginning of the first pulse and a first measurement of the current in the circuit. In some of these teachings, the second pulse has the same polarity as the first.
(34) In some alternative embodiments, both the first pulse and the second pulse are non-actuating pulses. In these alternative teachings, the second pulse has a polarity opposite the first pulse. In some of these teachings, the first pulse is predetermined to have the wrong polarity to actuate any latch pin 118. In those examples, the second pulse may be an actuating pulse.
(35) Act 310 is measuring a current in the circuit that results from the second pulse. The measurements may determine a reference response. The measurement may be taken over the entire pulse period, or over only a portion of the period of the second pulse. The measurements may be taken at intervals that correspond to the intervals used for the one or more measurements of Act 305.
(36) In some of these teachings, the second pulse is completed before cam 107 goes on lift. In some embodiments, it is conceivable that the second pulse would inadvertently cause one or more of the latch pins 118. Completing the second pulse before cam 107 goes back on lift minimizes any chance of a latch pin 118 being partially actuated at that time.
(37) Act 311 is an optional act of allowing the current in the circuit to decay as in act 307 in preparation for providing a third pulse. Act 312 is an optional act of providing the third pulse. In some of these teachings the third pulse is a non-actuating pulse like the second, but having opposite polarity from the second. Act 313 is taking one or more measurements of current that results from the third pulse.
(38) The measurements of current resulting from a pulse usually includes measurements taken during the pulse period. In some of these teachings, the measurements include measurements taken during a decay period that follows the end of the pulse. If the position of a latch pin 118 at the end of a pulse matches the position to which the latch pin is biased by the pulse, the decay of the pulse will be faster than if the latch pin 118 is in the opposite position. The difference may be attributed to the alignment or non-alignment of polarities within ferromagnetic materials with the magnetic field produced by a coil 119.
(39) Act 315 is comparing the primary response to one or more reference responses to provide diagnostic information. In some of these teachings, the diagnostic information relates to the number of latch pins 118 in the circuit 200 that were actuated by the first pulse. In some of these teachings, the diagnostic information relates to the positions of the latch pins 118 that are in the circuit 200. In some of these teachings, the circuit 200 contains only one coil 119 that is coupled through an armature 131 to a latch pin 118. In some of these teachings, the circuit 200 contains two coils 119, each of which is coupled to a distinct latch pin 118. The methods of the present disclosure may also be applicable to circuits 200 that include more than two coils 119. Some options for comparing the reference response to the primary response to generate the diagnostic information are discussed below with reference to
(40) Act 317 is reporting the diagnostic information. In some of these teachings, the diagnostic information is reported to a controller that controls engine 100 based on that information. The control response may include, for example, adjusting fuel injection or spark ignition timing. Another control response could be initiating a second attempt to actuate a latch pin 118, perhaps with a higher voltage. In some of these teachings, the diagnostic information is reported by recording a diagnostic code in a memory system. The diagnostic code may later be read by a mechanic or an automated system. In some of these teachings, the diagnostic information is reported to an operator. For example, a problem may be reported to a driver through a visual display in the form of an icon or a warning light. In some of these teachings, the diagnostic information is reported wirelessly to a remote server.
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(42) The current response 1011 includes a dip 1015 that is related to motion of latch pins 118. Another difference between current response 1011 and reference response 1013 is that current response 1011 rises more slowly. The slower rise is due to a higher inductance. A third difference is that current response 1011 takes longer to reach steady state than current response 1013. The current response 1013 takes about 1.5 msec to reach steady state. The current response 1011 takes about 3.5 msec to reach steady state.
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(45) The difference 1301 is a metric of the difference in the differentials of the current response 1013 and the current response 1011. Other metrics of differential are the absolute value of the differential and the square of the differential. Summed over the time interval from 1.5 msec to 4.75 msec after the beginnings of the pulses 1001 and 1003, the absolute value of the differential is about 1069 A. If only one latch pin 118 moved, the sum would be about half as much. If neither latch pin 118 moved, the sum would be about zero. The sum may be compared to a predetermined threshold to determine the scenario most likely to have produced the primary response. The methods with sums may be effective even if each data set has only one data point.
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(50) As the voltage used to provide the pulses increases, the steady state current increases. The forces applied to latch pins 118 increase with current. But as shown by
(51) The optimal voltage also depends on temperature. The greater the temperature, the less the current for a given voltage. The voltage required for latch pin actuation is less at lower temperature. It is desirable to limit voltage to a greater degree at lower temperatures as compared to at higher temperatures in order to increase the reliability of diagnostic determinations according to the present teachings.
(52) The positions of the dips in the curves shown in
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(54) Pulse 1801 is 8 msec long whereas the non-actuating pulses are 0.3 msec long. The current is measured once 0.3 msec after the beginning of each pulse. This timing corresponds to the ends of the non-actuating pulses. These measurements provide data points 1811, 1813, 1815, 1817, and 1819 in
(55) TABLE-US-00001 TABLE 1 Pulse # First (1801) Second (1803) Third (1805) Fourth (1807) Fifth (1809) Successful 2.059 (1811) 2.545 (1813) −1.967 (1815) 2.548 (1817) −1.947 (1819) Unsuccessful 1.906 (1911) 1.907 (1913) −2.415 (1915) 1.903 (1917) −2.408 (1919)
(56) As shown in Table 1, in the case of a successful actuation attempt, the current measurements 1813 and 1817 that correspond to non-actuating pulses 1803 and 1807 that have the same polarity as actuating pulse 1801, differ by more than 10% from the current measurement 1811 from the actuating pulse 1801. On the other hand, the current measurements 1815 and 1819, which correspond to non-actuating pulses 1805 and 1809 having opposite polarity from actuating pulse 1801, have absolute values within 10% of the current measurement 1811. All these relationships are consistent with the attempt at actuation having been successful.
(57) By comparison, in the case of an unsuccessful actuation attempt, the current measurements 1913 and 1917 that correspond to non-actuating pulses 1803 and 1807 that have the same polarity as actuating pulse 1801, are with 10% of the current measurement 1911 from the actuating pulse 1801. On the other hand, the current measurements 1915 and 1919 that correspond to non-actuating pulses 1805 and 1809 having opposite polarity from actuating pulse 1801, have absolute values that differ by more than 10% from the current measurement 1911. All these relationships are consistent with the attempt at actuation having been unsuccessful.
(58) TABLE-US-00002 TABLE 2 Pulse # Second (1803) Third (1805) Fourth (1807) Fifth (1809) Successful 0.170 (1821) −0.551 (1823) 0.182 (1825) −0.511 (1829) Unsuccessful 0.533 (1921) −0.188 (1923) 0.522 (1925) −0.186 (1929)
(59) Table 2 compares the current measurements 1821, 1823, 1825, and 1829 for the decay period for the non-actuation pulses 1803, 1805, 1807, 1809 following a successful actuation to the current measurements 1921, 1923, 1925, and 1929 for a non-successful actuation. In the case where actuation is successful, the absolute values for the decay current are much less if the non-actuating pulse has the same polarity as the actuating pulse. The situation is reversed if the actuation is unsuccessful. These differences may be used to query latch pin position or determine if an attempt at latch actuation has been successful.
(60) The components and features of the present disclosure have been shown and/or described in terms of certain embodiments and examples. While a particular component or feature, or a broad or narrow formulation of that component or feature, may have been described in relation to only one embodiment or one example, all components and features in either their broad or narrow formulations may be combined with other components or features to the extent such combinations would be recognized as logical by one of ordinary skill in the art.