ALTERNATING PUMP DIRECTION FOR FLUID DETECTION

Abstract

A domestic appliance and a method at the domestic appliance for detecting presence of process water in a pump of the domestic appliance are provided. The method of detecting process water in a pump of a domestic appliance may include operating the pump to rotate in a first direction, recording a first response of the pump rotating in the first direction based on a measured pump operation parameter, operating the pump to rotate in a second direction, and recording a second response of the pump rotating in the second direction based on the measured pump operation parameter. The method may further include comparing the first response and the second response, and determining the presence of water in the pump based on the comparison of the first and second response.

Claims

1. A method of detecting presence of process water in a pump of a domestic appliance, comprising: operating the pump to rotate in a first direction; recording a first response of the pump rotating in the first direction based on a measured pump operation parameter; operating the pump to rotate in a second direction; recording a second response of the pump rotating in the second direction based on the measured pump operation parameter; comparing the first response and the second response; and determining the presence of process water in the pump based on the comparison of the first and second response.

2. The method of claim 1, wherein in case the first response is considered to correspond with the second response, it is determined that the pump comprises no process water.

3. The method of claim 2, wherein the first response being considered to correspond with the second response if the first response is identical to the second response.

4. The method of claim 2, wherein the first response being considered to correspond with the second response if the first and second response is symmetrical around zero.

5. The method of claim 1, wherein the pump is operated to instantly rotate in the second direction after having been operated to rotate in the first direction.

6. The method of claim 1, wherein the measured pump operation parameter comprises one or more of operating current, voltage, and power of a motor driving the pump while operating the pump in the first and the second direction.

7. A domestic appliance configured to detect presence of process water in a pump comprised in the domestic appliance, the appliance comprising a processing unit being adapted to: operate the pump to rotate in a first direction; record, in a memory, a first response of the pump rotating in the first direction based on a measured pump operation parameter; operate the pump to rotate in a second direction; record, in the memory, a second response of the pump rotating in the second direction based on the measured pump operation parameter; compare the first response and the second response; and determine the presence of process water in the pump based on the comparison of the first and second response.

8. The domestic appliance of claim 7, wherein in case the first response is considered to correspond to the second response, it is determined that the pump comprises no process water.

9. The domestic appliance of claim 7, the first response being considered to correspond to the second response if the first response is identical to the second response.

10. The domestic appliance of claim 8, the first response being considered to correspond to the second response if the first and second response is symmetrical around zero.

11. The domestic appliance of claim 7, wherein the pump is operated to instantly rotate in the second direction after having been operated to rotate in the first direction.

12. The domestic appliance of claim 7, the measured pump operation parameter comprising one or more of operating current, voltage, and power of a motor driving the pump while operating the pump in the first and the second direction.

13. The domestic appliance of claim 7, said domestic appliance being any one of a dishwasher and a washing machine.

14. A computer program comprising computer-executable components for causing a domestic appliance to perform the steps recited in claim 1 when the computer-executable components are run on a processing unit included in the domestic appliance.

15. A computer program product comprising a non-transitory computer readable medium, the computer readable medium having the computer program according to claim 14 embodied therein.

16. The method of claim 1, wherein in case the first response is considered to correspond with the second response, it is determined that the pump comprises less than a threshold amount of process water.

17. The method of claim 2, wherein the first response being considered to correspond with the second response if the first response is within a threshold similarity to the second response.

18. The method of claim 2, wherein the first response being considered to correspond with the second response if the first and second response is within a threshold symmetry around zero.

19. The domestic appliance of claim 7, wherein in case the first response is considered to correspond to the second response, it is determined that the pump comprises less than a threshold amount of process water.

20. The domestic appliance claim 8, the first response being considered to correspond to the second response if the first and second response is within a threshold symmetry around zero.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The invention is now described, by way of example, with reference to the accompanying drawings, in which:

[0019] FIG. 1 shows a prior art dishwasher in which the present invention advantageously may be applied;

[0020] FIG. 2 shows a flowchart illustrating a method of detecting process water in a pump of a domestic appliance according to an embodiment of the present invention;

[0021] FIG. 3a illustrates a response of the pump rotating in a first direction when no water is present in the pump according to an embodiment of the present invention;

[0022] FIG. 3b illustrates a response of the pump rotating in a second direction when no water is present in the pump according to an embodiment of the present invention;

[0023] FIG. 4a illustrates a response of the pump rotating in a first direction when water is present in the pump according to an embodiment of the present invention; and

[0024] FIG. 4b illustrates a response of the pump rotating in a second direction when water is present in the pump according to an embodiment of the present invention.

DETAILED DESCRIPTION

[0025] The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which certain embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0026] FIG. 1 shows a domestic appliance in the form of a dishwasher 10 in which the present invention can be implemented. It should be noted that dishwashers can take on many forms and include many different functionalities. Other domestic appliances can be envisaged, such as for instance washing machines. The dishwasher 10 illustrated in FIG. 1 is thus used to explain different embodiments of the present invention and should only be seen as an example of a dishwasher in which the present application can be applied. The dishwasher 10 comprises a washing compartment or tub 11 housing an upper basket 12, a middle basket 13 and a lower basket 14 for accommodating goods to be washed. Typically, cutlery is accommodated in the upper basket 12, while plates, drinking-glasses, trays, etc. are placed in the middle basket 13 and the lower basket 14.

[0027] Detergent in the form of liquid, powder or tablets is dosed in a detergent compartment located on the inside of a door (not shown) of the dishwasher 10 by a user, which detergent is controllably discharged into the washing compartment 11 in accordance with a selected washing programme. The operation of the dishwasher 10 is typically controlled by processing unit 40 (referred to as microprocessor in the following) executing appropriate software 42 from a memory 41.

[0028] Fresh water is supplied to the washing compartment 11 via water inlet 15 and water supply valve 16. This fresh water is eventually collected in a so called sump 17, where the fresh water is mixed with the discharged detergent resulting in process water 18. At the bottom of the washing compartment is a filter 19 for filtering soil from the process water before the process water leaves the compartment via process water outlet 20 for subsequent re-entry into the washing compartment 11 through circulation pump 21. Thus, the process water 18 passes the filter 19 and is pumped through the circulation pump 21, which typically is driven by a brushless direct current (BLDC) motor 22, via a conduit 23 and respective process water valves 24, 25 and sprayed into the washing compartment 11 via nozzles (not shown) of a respective wash arm 26, 27, 28 associated with each basket 12, 13, 14. Thus, the process water 18 exits the washing compartment 11 via the filter 19 and is recirculated via the circulation pump 21 and sprayed onto the goods to be washed accommodated in the respective basket via nozzles of an upper washing arm 26, middle washing arm 27 and lower washing arm 28.

[0029] A drain pump 29 is driven by a BLDC motor 30 for draining the dishwasher 10 on process water 18 via a drain outlet 31, when required. It should be noted that it can be envisaged that the drain pump 29 and the circulation pump 21 may be driven by one and the same motor.

[0030] In an embodiment of the present invention, the circulation pump 21 is operated for detecting whether there is water in the circulation pump 21 (and hence in the dishwasher 10). For instance, it may be desirable to detect whether the washing compartment 11 is filled up with water. In case of e.g. a faulty inlet valve or inferior water filling control, the filling up of the machine may fail.

[0031] FIG. 2 illustrates a flowchart of a method of detecting process water 18 in the circulation pump 21 of the dishwasher 10. It should be noted that the method alternatively could be undertaken at the drain pump 29. In a first step S101, the circulation pump is operated to rotate in a first direction. Typically, the microprocessor 40 applies a short pulse to the motor 22 to have the circulation pump 21 rotate in the first direction. As an example, the input pulse could be applied such that the pump 21 reaches a certain target rotational speed, while the microprocessor monitors e.g. operating current of the circulation pump motor 22. Once the target rotational speed is reached, the motor 22 is turned off.

[0032] An exemplifying pump response is shown in FIG. 3a as monitored operating current of the circulation pump motor 22 for the applied input pulse. The microprocessor 40 records, in step S102, the response of the circulation pump 21 rotating in the first direction in the memory 41. Thereafter, in step S103, the microprocessor 40 operates the circulation pump 21 to rotate in a second, opposite direction and records in step 104 a response of the circulation pump 21 rotating in the opposite direction in the memory 41. An exemplifying pump response of the pump rotating in the opposite direction is shown in FIG. 3b.

[0033] Now, if there is no—or just a small amount of—process water 18 in the pump, the first response of FIG. 3a will be identical (or near identical) with the second response shown in FIG. 3b; since there is no water 18 in the pump 21, the pump will only draw air, and the response will be symmetrical around zero. Thus, the first response will correspond to the second response, possibly with a difference in sign, as is illustrated in FIGS. 3a and 3b. When no, or just a small amount of, water 18 is in the pump 21, the operating current of the motor 22, will rise quickly until the motor reaches the predetermined target rotational speed to a value of I.sub.OPF in the forward direction and to a value of −I.sub.OPR in the reverse, and then almost instantaneously fall to zero.

[0034] Thus, in step S105, the microprocessor 40 compares the first response and the second response, and if they are identical (possibly with a difference in sign as set out in FIGS. 3a and b), the microprocessor 40 concludes in step S106 that there is no or little water in the circulation pump 21. Hence, I.sub.OPF+(−I.sub.OPR)=1, due to the symmetrical responses.

[0035] If the microprocessor 40 controls the inlet valve 16 for filling up the compartment 11, and expects the appliance 10 to have been filled up, it can advantageously be concluded that something is not working correctly, such as a blocked water inlet 15 or a defect inlet valve 16.

[0036] As previously was mentioned, the method of detecting water in a pump as described with reference to FIG. 2 may further be implemented at the drain pump 29 instead of (or in combination with) the circulation pump 21. Using the drain pump 29 is advantageous for e.g. detecting whether the appliance 10 has been emptied on process water 18 and that the drain pump motor 30 as a result can be turned off.

[0037] With the method of the present invention, the need for knowing e.g. exact motor pump 22, 30 current or power levels for determining presence of water 18 in the pump 21, 29 is advantageously obviated. For instance, with the method according to embodiments of the present invention, it is advantageously not necessary to know absolute current levels at certain rotational speeds and/or certain pump saturation. Further advantageous is that the need to take into account how these parameters changes with age, temperature, type of pump, etc., is obviated.

[0038] FIG. 4a illustrates an exemplifying pump response again in the form of monitored operating current of the circulation pump motor 22 for the applied input pulse where a target rotational speed of the motor is to be reached, but this time with water 18 present in the pump 21. The microprocessor 40 thus operates the pump 21 to rotate in the first direction in step S101 and records, in step S102, the response of the circulation pump 21 rotating in the first direction in the memory 41. As can be seen, in comparison to the response of FIG. 3a, the motor 22 will require a higher operating current I.sub.OPF and more time to have the circulation pump 21 reach the predetermined target speed.

[0039] Thereafter, in step S103, the microprocessor 40 operates the circulation pump 21 to rotate in the opposite direction and records in step 104 a response of the circulation pump 21 rotating in the opposite direction in the memory 41. An exemplifying pump response of the pump rotating in the opposite direction is shown in FIG. 4b. Now, as is illustrated in FIG. 4b, the second response is rather different from the first response; the motor 22 will require an even higher operating current −I.sub.OPR and more time to have the circulation pump 21 reach the predetermined target speed. Hence, I.sub.OPF+(−I.sub.OPR)≠0, due to the unsymmetrical responses. It should be noted that in case there is water present in the pump the two responses would be asymmetrical even if the pump itself is perfectly forward/reverse symmetrical.

[0040] The asymmetry of the responses becomes even more apparent if the altering from the first direction to the second direction is performed instantly, without any pause, since an impeller (not shown) of the circulation pump 21 causes any water in the pump 21 to rotate in the direction of the pump, thereby giving any process water or liquid a rotating momentum in the first direction, whereby a change in the rotational direction of the pump 21 will cause the rotating momentum to act against the motor 22 trying to change the circulation pump 21 direction. As a result, the pump 21 will require more power/energy in the direction change, causing the operating current of the motor 22 to increase, even if the pump itself is perfectly forward/reverse symmetrical.

[0041] In step S105, the microprocessor 40 compares the first response and the second response, which in this particular example are asymmetrical, whereby the microprocessor 40 concludes in step S106 that there is water 18 present in the circulation pump 21.

[0042] A number of operating patterns for the pump can be envisaged. The pump could first be rotated in the reverse direction and then in the forward direction. Further, if the circulation pump 21 and/or the drain pump 29 are busy running a washing programme, they may first be paused before being operated in a first and a second direction. As a further alternative, responses can be compared by performing a first pump operation sequence of pause-forward-reverse with a second pump operation sequence of pause-reverse-forward; if there is no or a small amount of water in the pump, the result of the first sequence will be symmetrical with that of the second sequence. Even more elaborate operating patterns can be envisaged, such as forward-pause-reverse-forward-pause, reverse-pause-forward-reverse-pause, etc.

[0043] The invention has mainly been described above with reference to a few embodiments. However, as is readily appreciated by a person skilled in the art, other embodiments than the ones disclosed above are equally possible within the scope of the invention, as defined by the appended patent claims.