Device for assisting with extension and/or flexion
11679294 · 2023-06-20
Assignee
Inventors
- Shaun Kevin Stinton (Chamblee, GA, US)
- Thomas P. Branch (Atlanta, GA, US)
- Edward S. Dittmar (Atlanta, GA, US)
- Matei Dan (Salt Lake City, UT, US)
Cpc classification
A63B21/4039
HUMAN NECESSITIES
A63B2071/0627
HUMAN NECESSITIES
A63B2210/50
HUMAN NECESSITIES
A63B21/00185
HUMAN NECESSITIES
International classification
A63B21/00
HUMAN NECESSITIES
A63B23/035
HUMAN NECESSITIES
Abstract
Embodiments of the invention are directed to devices and methods for providing extension and flexion assistance. A device manipulates a foot of a user, thereby providing extension or flexion assistance to an ankle of the user, and includes a footplate positioned at a pre-determined distance from the user and adapted to pivot about an axis defined by the ankle as the foot extends or flexes about the ankle; and a force application system comprising a force applicator connected to the footplate, and a force application mechanism, wherein the force application mechanism is configured to apply a force to the force applicator, thereby providing the extension or flexion assistance to the foot about the ankle.
Claims
1. A device for manipulating a foot of a user, thereby providing extension or flexion assistance to an ankle of the user, the device comprising: (a) a footplate positioned at a pre-determined distance from the user and configured to move around an axis of rotation substantially corresponding to an axis of rotation of the ankle as the foot extends or flexes about the ankle; and (b) a force application system comprising: i. a force applicator connected to the footplate, and ii. a force application mechanism, wherein the force application mechanism is configured to apply a force to the force applicator, thereby providing the extension or flexion assistance to the foot about the ankle; wherein a power unit is configured to provide power to the force application mechanism; wherein the power unit includes: (a) a lever adapted to move about a fulcrum; (b) a hand grip positioned on an end of the lever opposite the fulcrum; and (c) whereby when the hand grip is moved by the user, the lever rotates about the fulcrum to generate power.
2. A device for manipulating a foot of a user, thereby providing extension or flexion assistance to an ankle of the user, the device comprising: (a) a foot engagement assembly comprising: i. a first frame positioned at a pre-determined distance from the user, and ii. a footplate connected to the first frame and configured to move around an axis of rotation substantially corresponding to an axis of rotation of the ankle as the foot extends or flexes about the ankle; and (b) a force application system comprising: i. a force applicator connected to the foot engagement assembly, and ii. a force application mechanism, wherein the force application mechanism is configured to apply a force to the force applicator, thereby providing the extension or flexion assistance to the foot about the ankle; wherein a power unit is configured to provide power to the force application mechanism; wherein the power unit includes: (a) a lever adapted to move about a fulcrum; (b) a hand grip positioned on an end of the lever opposite the fulcrum; and (c) whereby when the hand grip is moved by the user, the lever rotates about the fulcrum to generate power.
3. The device according to claim 2, wherein the force application mechanism is a hydraulic cylinder.
4. The device according to claim 2, wherein the force application mechanism is a mechanical driven system.
5. The device according to claim 2, wherein the power unit is a hydraulic cylinder.
6. The device according to claim 2, wherein the force application mechanism is powered by a hand pump adapted for use by an arm of the user.
7. The device according to claim 2, wherein the footplate is adapted to adjust to a pre-determined distance from the user.
8. The device according to claim 2, further comprising a knee engagement assembly adapted to engage an anterior of the user's knee or lower thigh and secure the user's foot on the footplate during extension or flexion assistance.
9. The device according to claim 8, wherein the knee engagement assembly includes a knee support having a padded portion for engaging the user's knee mounted on a telescoping member adapted to adjust for secured engagement of the user's knee.
10. The device according to claim 2, further comprising a switch connected to the force application system and adapted to alternate the force application system between providing flexion and extension assistance.
11. The device according to claim 2, wherein the footplate is connected to a second frame extending from an underside of a chair.
12. The device according to claim 11, wherein a knee support is connected to the second frame.
13. The device according to claim 11, wherein the force application system is connected to the second frame.
14. The device according to claim 2, further comprising an adjustment second frame extending from an underside of a chair.
15. The device according to claim 14, wherein the footplate, a knee support, and the force application system are all adjustably connected to the second frame.
16. The device according to claim 2, further comprising an inflatable member positioned above the footplate and adapted to secure the user's foot to the footplate when the inflatable member is inflated.
17. The device according to claim 2, further comprising a knee support adapted to engage a posterior of the user's knee or lower thigh and maintain knee positioning during extension or flexion assistance.
18. A device for manipulating a foot of a user, thereby providing extension or flexion assistance to an ankle of the user, the device comprising: (a) a foot engagement assembly comprising: i. a frame positioned at a pre-determined distance from the user, and ii. a footplate connected to the frame and configured to move around an axis of rotation substantially corresponding to an axis of rotation of the ankle as the foot extends or flexes about the ankle; (b) a knee engagement assembly adapted to engage the user's knee and secure the user's foot on the footplate during extension or flexion; and (c) a force application system comprising: i. a force applicator connected to the foot engagement assembly, and ii. a force application mechanism, wherein the force application mechanism is configured to apply a force to the force applicator, thereby providing the extension or flexion assistance to the foot about the ankle; wherein a power unit is configured to provide power to the force application mechanism; wherein the power unit includes: (a) a lever adapted to move about a fulcrum; (b) a hand grip positioned on an end of the lever opposite the fulcrum; and (c) whereby when the hand grip is moved by the user, the lever rotates about the fulcrum to generate power.
19. The device according to claim 18, further comprising an adjustment rail adapted to enable the foot engagement assembly, knee engagement assembly, and force application system to adjust to pre-determined distances from the user's position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Having thus described embodiments of the invention in general terms, reference will now be made the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(22) Embodiments of the present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all, embodiments of the invention are shown. Indeed, the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Where possible, any terms expressed in the singular form herein are meant to also include the plural form and vice versa, unless explicitly stated otherwise. Also, as used herein, the term “a” and/or “an” shall mean “one or more,” even though the phrase “one or more” is also used herein. Like numbers refer to like elements throughout.
(23) Referring now to
(24) The device 10 has a chair 12 in which a user sits and a movable foot manipulation assembly 14 to perform flexion and extension on the user's ankle. A knee support assembly 16 maintains position of the user's heel in order to prevent unwanted movement of the leg or heel during flexion and extension. The device 10 is operated by a power unit assemblyl 8 which causes the foot assembly 14 to pivot about an axis defined by the user's ankle. Collectively, the foot assembly 14, the knee support assembly 16, and the power unit assembly 18 may be referred to as “the major components” hereinafter.
(25) An elongate adjustment main rail 20 extends outward and forward from the chair 12. The major components 14, 16, 18 are all movably connected to the main rail 20 such that each component is able to adjust for the user sitting in the chair 12 by moving closer to and further away from the user. In another alternative embodiment, the chair 12 may be movable while one or more of the major components 14, 16, 18 are fixed. In further embodiments, a bench or other seating or standing device is used instead of a chair.
(26) As shown in
(27) The main rail 20 is a t-slot aluminum extrusion with multiple channels, including side channels 22, and top/bottom channels 21. These channels 22, 21 enable the user to adjust the major components 14, 16, 18 along the length of the main rail 20. The major components 14, 16, 18 are configured to connect to one or more of the channels 22, 21. Adjustment is accomplished by sliding and then securing the major component 14, 16, 18 to desired positions.
(28) As shown in
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(30) A foot manipulation assembly base plate 48 is connected to the secondary rail 44 by a double quick-release pin 50 which passes through the base plate 48 and the secondary rail 44 by aligning two pairs of holes. The double pin 50 prevents the base plate 48 from rotating relative to the secondary rail 44 during operation of the device 10. The base plate 48 spans perpendicular to both rails 20, 44 and enables the foot engagement components of the foot manipulation assembly 14 to be centered with respect to the main rail 20. A star knob 49 having a carriage bolt (not shown) passes through the base plate 48 and is attached to one of the top channels 21, preferably the middle top channel 21. Loosening the knob 49 enables the foot manipulation assembly 14 to be moved along the main rail 20 and tightening the knob 49 fixes the position of the foot manipulation assembly 14. This positioning may be to accommodate for the user's leg length or to switch between stretching with an extended or straight knee.
(31) The knee support assembly 16 connection to the main rail 20 is shown in
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(33) The user grips a lever handle 62 to manually pump the lever 58 in a forward and backward reciprocating motion. A pivoting bracket 64 is positioned at the end of the lever 58 opposite the handle 62. Each motion of the lever 58 results in the pivoting bracket 64 pivoting about a fulcrum 66. A small cylinder (a.k.a. “power cylinder”) 68 is connected to the bracket 64 such that the reciprocating motion of the lever 58 pivots the bracket 64 about the fulcrum 66 and actuates the power cylinder 68.
(34) The user grips a lever handle 62 to manually pump the lever 58 in a forward and backward reciprocating motion. A pivoting bracket 64 positioned at the end of the lever 58 opposite the handle 62. Each motion of the lever 58 results in the pivoting bracket 64 to pivot about a fulcrum 66. A small cylinder (a.k.a. “power cylinder”) 68 is connected to the bracket 64 such that the reciprocating motion of the lever 58 pivots the bracket 64 about the fulcrum 66 and actuates the power cylinder 68.
(35) Actuation of the power cylinder 68 is accomplished by a power cylinder barrel 70 reciprocating in a relatively up and down motion on a stationary power cylinder piston rod 72. A chamber within the barrel 70 increases and decreases in size as the barrel 70 moves up and down with respect to the stationary piston rod 72. This causes hydraulic pressure of the fluid within the chamber to increase or decrease. Plumbing connectors 74, 76 enable the fluid pressure to pass between the chamber within the power cylinder 68 and a reservoir 78 through plumbing (not shown).
(36) Fluid pressure is then transferred to a second, main cylinder (a.k.a “working cylinder”) 80. Additional plumbing (not shown) enables fluid pressure to pass between the working cylinder 80 and a plumbing connector 82 of the reservoir 78. A working cylinder barrel 84 is mounted onto the secondary rail 44 and remains stationary while a working cylinder piston rod 86 reciprocates based on the fluid pressure within the chamber between the barrel 84 and the piston rod 86. The piston rod 86 is connected to the footplate 60 such that the reciprocating movement of the piston rod 86 causes the footplate 60 to move.
(37) A directional switch 88 is positioned on top of the reservoir 76. The user is able to adjust this switch 88 to perform flexion or extension of the ankle based on the switch 88 setting. Resulting movement of the user's foot may be incremental based on the pumping of the lever 58. For example, if the switch 88 is set for flexion, each pump of the lever 58 will cause the footplate 60 to incrementally rotate the user's foot toward the user, thus performing flexion on the user's ankle. Each pump of the lever 58 causes an additional incremental rotation of the foot until the desired amount of flexion (or extension for other examples) is achieved.
(38) In addition to the previously described power unit assembly 18, the flexion or extension assistance may be performed by electric motor drive systems, mechanical driven systems (such as gear based), or other suitable systems. The power unit assembly 18 may also have other configurations which achieve the same end result of providing movement to the footplate 60.
(39) The foot manipulation assembly 14 is best shown in
(40) The right pivoting member 96 has a bent, elbow-like, shape where two legs 100, 102, extend from a center fulcrum 104. One leg 100 is connected to the working cylinder piston rod 86 such that when the working cylinder piston rod 86 moves, the right pivoting member 96 rotates about the fulcrum 104. The other leg 102 and the left pivoting member 94 extend parallel to each other with a footplate mounting base 106 spanning between. The footplate 60 is mounted in the middle of the footplate mounting base 106. The footplate mounting base 106 and the footplate 60 are mounted with an angle such that the foot is able to rest on the footplate 60. The footplate 60 has a heel rest 112 that may be adjustable to accommodate different users. This footplate mounting base 106 is connected to the pivoting members 94, 96 by movable fasteners 108, 110. These fasteners 108, 110 are able to move along the length of the pivoting members 94, 96 in order to adjust for different users.
(41) As shown in
(42) The knee support 16, shown in
(43) The pad 114 is attached to the inner tubing 118 and has a dumbbell shape. The pad 114 is intended to rest at the top of the knee or the lower thigh. The knee support 16 holds the user's knee/upper thigh area in position so that the user's foot and heel stay on the footplate 60 during operation of the device 10.
(44) As best shown in
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(46) The footplate 204 is able to pivot, or swing, on a frame 214 about an axis of rotation 212 which corresponds to the axis of rotation of the user's ankle. A central force application bar 216 is connected on one end to a working cylinder 218 and to the footplate 204 on the other end. As the working cylinder 218 extends and retracts the central force application bar 216 the footplate 204 swings about the axis 212 to provide flexion or extension to the user's ankle.
(47) In order to maintain position of the user's leg and knee, a knee support assembly 300 provides a knee pad 302 upon which the user rests the underside of the knee or the upper leg when the user is sitting in a chair 304. This knee support assembly 300 is shown in
(48) A measuring guide rule 318 may be installed on, or formed into the rail 314 in order to more accurately replicate measurements for users. Rulers, or other guide markings, may be included on any of the aforementioned embodiments on any of the components for improved repeated adjustability.
(49) Referring now to
(50) The foot manipulation assembly 404 is able to disassemble and fold by removing two release pins 424 on a left upright bracket 426 and a right upright bracket 434. Removing the release pins 424 enables the foot manipulation assembly 404 to rotate about a shoulder bolt 430 and fold into a more compact configuration. Reassembly is achieved by unfolding the foot manipulation assembly 404 and inserting the release pins 424.
(51) A main working cylinder 414 of the foot manipulation assembly 404 may be released from the device 400 by a quick release pin 412 installed at a rear pivot point of the working cylinder 414 and a flat-headed quick release pin 416 installed in a recessed hole of a right pivoting arm 418. Folding of the foot manipulation assembly 404 and removal of the working cylinder 414 enable the device 400 to be packaged for storage and transport.
(52) In this embodiment the foot manipulation assembly is also secured to the main rail 410 with a L-handle brake 420 mounted on a secondary rail 422. The L-handle brake 420 is connected to a carriage bolt (not shown) that passes through the secondary rail 422 and slides into a channel of the main rail 420. Operation of the L-handle brake 420 tightens or loosens the secondary rail 422 with respect to the main rail 420.
(53) As a precaution against damaging the working cylinder 414, an angle plate 432 may be installed on the right upright bracket 434. The angle plate 432 prevents the pivoting arm from pivoting the working cylinder 414 upwards when the working cylinder 414 is a retracted state.
(54) Alternate embodiments of the invention may use one or more power unit assemblies that are or include a hydraulic system, a pneumatic system and/or an electro-mechanical system that may include geared mechanical system and/or a motor. Embodiments using a pneumatic system may use a cylinder and piston driven by pressurized air. Embodiments using an electro-mechanical system may be powered by standard 120V or 240V power supply that powers a motorized force application such as by driving one or more gears configured in a geared mechanical system for transferring force.
(55) In various embodiments, the flexion functionality of the invention may be operated by a user submitting input to the system such as by pressing a button to actuate a motor or pumping a lever to actuate a mechanical system.
(56) In various embodiments, the extension functionality of the invention may be operated by a user submitting input to the system such as by pressing a button to actuate a motor or pumping a lever to actuate a mechanical system.
(57) In some embodiments, force feedback (or tactile sense of resistance) in the system can be felt by the user in a hydraulic system (i.e. the user feels that it is harder to pump the lever when there is more resistance due to a stiff knee or at the end of the range of motion). Other methods of simulating this feedback could be achieved in a mechanical system, hydraulic system, or via a motor (i.e. the motor can be programmed to move slower/faster based on measured torque). For example, in various embodiments of the invention, force feedback is provided to the user through touch, such as by resistance when the user is actuating either or both of the extension and flexion functionalities. For example, the system may provide force feedback to the user via a lever-driven input mechanism when the patient's anatomy is resisting the extension or flexion movements. Such force feedback through the user's input mechanism is important to avoid injury and ensure achievement of appropriate levels of high-intensity stretch while minimizing risk. In electro-mechanical driven systems that are part of alternate embodiments of the invention, the user may receive force feedback by varying levels of vibration of a button or other input device, varying levels of audible alerts, varying levels of visual alerts, or some combination of the same.
(58) It should be noted that features in all embodiments previously discussed may be used in conjunction with or in place of features in all previous embodiments.