Controller and control system for DC/DC converter
11682977 · 2023-06-20
Assignee
Inventors
Cpc classification
H02M1/0064
ELECTRICITY
H02M1/08
ELECTRICITY
H02M3/33571
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
This application provides a controller and control system for a DC/DC converter. The DC/DC converter includes a first switching transistor, a second switching transistor, a first capacitor, and a transformer. The transformer includes an excitation inductor and a transformer leakage inductor. The controller controls the first switching transistor to turn on to form a first closed circuit, where a current in the excitation inductor increases in a first direction; when a preset time period expires, the controller controls the first switching transistor to turn off, so that a voltage at two ends of the second switching transistor decreases; and when the voltage at the two ends of the second switching transistor is a first preset voltage threshold, the controller controls the second switching transistor to turn on to form a second closed circuit. When embodiments of this application are implemented, a turn-on loss in the DC/DC converter can be reduced.
Claims
1. A DC/DC converter system, comprising: a DC/DC converter, comprising: a first switching transistor and a second switching transistor, the first switching transistor and the second switching transistor are connected in series by an intermediate node and are coupled across a direct current (DC) power supply; a first capacitor coupled to the intermediate node; a transformer coupled to the first capacitor, the transformer comprising an excitation inductor and a transformer leakage inductor, a primary side of the transformer is connected in parallel to two ends of the first switching transistor using the first capacitor, and a secondary side of the transformer is coupled to a DC load; a third transistor coupled between a secondary output line of the transformer and the DC load; and a controller coupled to the DC/DC converter, the controller comprising: a memory storing instructions; and at least one processor in communication with the memory, the at least one processor configured, upon execution of the instructions, to perform the following steps: control the first switching transistor to turn on so the first capacitor forms a first closed circuit with the excitation inductor and the transformer leakage inductor using the first switching transistor, wherein a first current in the excitation inductor increases in a first direction; when a preset time period expires, control the first switching transistor to turn off so a second switching transistor voltage across the second switching transistor decreases; and when the second switching transistor voltage across the second switching transistor is a first preset voltage threshold, control the second switching transistor to turn on so a second current passes through the second switching transistor, the first capacitor, the transformer leakage inductor, and the excitation inductor to form a second closed circuit, wherein the DC/DC converter enters a first state, the second current in the excitation inductor increases in a second direction, and the second direction is opposite to the first direction.
2. The controller according to claim 1, wherein the controller is further configured to: after the DC/DC converter enters the first state, separately send at least two pulse waves to the first switching transistor and the second switching transistor according to a preset cycle, so that the DC/DC converter provides a target power to the direct current load.
3. The controller according to claim 2, wherein the controller is further configured to: when the DC/DC converter switches from the first state to a second state, and after the second switching transistor turns off, control the first switching transistor to turn on, wherein, the first capacitor, the transformer leakage inductor, the excitation inductor, and the first switching transistor form a third closed circuit, and the second current in the excitation inductor decreases in the second direction; and the controller is further configured to: when the second current in the excitation inductor decreases to a first preset current threshold, control the first switching transistor to turn off.
4. The controller according to claim 3, wherein in the second state, the first switching transistor and the second switching transistor are both in an off state, and a first transistor parasitic capacitor of the first switching transistor and a second transistor parasitic capacitor of the second switching transistor form a resonant circuit with the first capacitor, the excitation inductor, and the transformer leakage inductor.
5. The controller according to claim 3, wherein the first preset current threshold is zero.
6. The controller according to claim 1, wherein before the controller controls the first switching transistor to turn on, the parasitic capacitor of the first switching transistor and the parasitic capacitor of the second switching transistor form a resonant circuit with the first capacitor, the excitation inductor, and the transformer leakage inductor, and a voltage at the two ends of the first switching transistor is an oscillation voltage; the controller is further configured to: after receiving a signal indicating that the DC/DC converter enters the first state, obtain the voltage at the two ends of the first switching transistor; and the controller is further configured to: when the oscillation voltage at the two ends of the first switching transistor is a second preset voltage threshold, control the first switching transistor to turn on.
7. The controller according to claim 6, wherein the oscillation voltage comprises voltages in each cycle, and the second preset voltage threshold is a minimum voltage value of voltages in any cycle.
8. The controller according to claim 6, wherein the signal indicating that the DC/DC converter enters the first state is determined based on an output voltage of the DC/DC converter.
9. The controller according to claim 1, wherein the voltage at the two ends of the second switching transistor decreases to the first preset voltage threshold as a first time period elapses; and The first current in the excitation inductor decreases from a target current value to a second preset current threshold as the first time period elapses, and the target current value is reached by the first current in the excitation inductor when the preset time period expires.
10. The controller according to claim 1, wherein the first preset voltage threshold is zero.
11. A control system for a DC/DC converter, the control system comprising: a direct current (DC) power supply; a DC load; the DC/DC converter, input terminals of the DC/DC converter being coupled to the DC power supply and output terminals of the DC/DC converter being coupled to the DC load; a controller coupled to the DC/DC converter, the DC/DC converter comprising: a first switching transistor and a second switching transistor, the first switching transistor and the second switching transistor are connected in series by an intermediate node and are coupled across the DC power supply; a first capacitor coupled to the intermediate node; a transformer coupled to the first capacitor, the transformer comprising an excitation inductor and a transformer leakage inductor, a primary side of the transformer is connected in parallel to two ends of the first switching transistor using the first capacitor, and a secondary side of the transformer is coupled to a DC load; a third transistor coupled between a secondary output line of the transformer and the DC load; and the controller comprising: a memory storing instructions; and at least one processor in communication with the memory, the at least one processor configured, upon execution of the instructions, to perform the following steps: control the first switching transistor to turn on so the first capacitor forms a first closed circuit with the excitation inductor and the transformer leakage inductor using the first switching transistor, wherein a first current in the excitation inductor increases in a first direction; when a preset time period expires, control the first switching transistor to turn off so a second switching transistor voltage across the second switching transistor decreases; and when the second switching transistor voltage across the second switching transistor is a first preset voltage threshold, control the second switching transistor to turn on so a second current passes through the second switching transistor, the first capacitor, the transformer leakage inductor, and the excitation inductor to form a second closed circuit, wherein the DC/DC converter enters a first state, the second current in the excitation inductor increases in a second direction, and the second direction is opposite to the first direction.
12. The control system according to claim 11, wherein the controller is further configured to: after the DC/DC converter enters the first state, separately send at least two pulse waves to the first switching transistor and the second switching transistor according to a preset cycle, so that the DC/DC converter provides a target power to the direct current load.
13. The control system according to claim 12, wherein the controller is further configured to: when the DC/DC converter switches from the first state to a second state, and after the second switching transistor turns off, control the first switching transistor to turn on, wherein, the first capacitor, the transformer leakage inductor, the excitation inductor, and the first switching transistor form a third closed circuit, and the second current in the excitation inductor decreases in the second direction; and The controller is further configured to: when the second current in the excitation inductor decreases to a first preset current threshold, control the first switching transistor to turn off.
14. The control system according to claim 13, wherein in the second state, the first switching transistor and the second switching transistor are both in an off state, and a first transistor parasitic capacitor of the first switching transistor and a second transistor parasitic capacitor of the second switching transistor form a resonant circuit with the first capacitor, the excitation inductor, and the transformer leakage inductor.
15. The control system according to claim 13, wherein the first preset current threshold is zero.
16. The control system according to claim 11, wherein before the controller controls the first switching transistor to turn on, the parasitic capacitor of the first switching transistor and the parasitic capacitor of the second switching transistor form a resonant circuit with the first capacitor, the excitation inductor, and the transformer leakage inductor, and a voltage at the two ends of the first switching transistor is an oscillation voltage; the controller is further configured to: after receiving a signal indicating that the DC/DC converter enters the first state, obtain the voltage at the two ends of the first switching transistor; and the controller is further configured to: when the oscillation voltage at the two ends of the first switching transistor is a second preset voltage threshold, control the first switching transistor to turn on.
17. The control system according to claim 16, wherein the oscillation voltage comprises voltages in each cycle, and the second preset voltage threshold is a minimum voltage value of voltages in any cycle.
18. The control system according to claim 16, wherein the signal indicating that the DC/DC converter enters the first state is determined based on an output voltage of the DC/DC converter.
19. The control system according to claim 11, wherein the voltage at the two ends of the second switching transistor decreases to the first preset voltage threshold as a first time period elapses; and the first current in the excitation inductor decreases from a target current value to a second preset current threshold as the first time period elapses, and the target current value is reached by the first current in the excitation inductor when the preset time period expires.
20. The control system according to claim 11, wherein the first preset voltage threshold is zero.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(10) The following further describes implementation of technical solutions in this application in detail with reference to the accompanying drawings.
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(12) It should be first noted that “coupling” described in this application indicates a direct or indirect connection. For example, that A is connected to B may not only be that A is directly connected to B, but also be that A is indirectly connected to B by using one or more other electrical components. For example, it may be that A is directly connected to C, and C is directly connected to B. In this way, A is connected to B by using C.
(13) The direct current power supply 201 may be, for example, an energy storage battery (for example, a Ni—Cd battery, a NiMH battery, a lithium-ion battery, or a lithium polymer battery), a solar cell, an AC/DC converter (Alternating Current/Direct-Current converter), or another DC/DC converter (for example, a BUCK converter, a BOOST converter, or a BUCK-BOOST converter).
(14) The DC/DC converter 202 in this embodiment of this application may include but is not limited to an asymmetric half-bridge flyback converter, an asymmetric half-bridge forward converter, and the like.
(15) The direct current load 203 may be, for example, a mobile phone terminal, an energy storage battery, another DC/DC converter, and/or a DC/AC converter (Direct-Current/Alternating Current converter).
(16) The controller 204 may be, for example, a central processing unit (CPU), another general purpose processor, a digital signal processor (DSP), an application-specific integrated circuit (ASIC), a field programmable gate array (FPGA) or another programmable logic device, a discrete gate or transistor logic device, or a discrete hardware component.
(17) For example, the direct current load 203 is a mobile phone terminal; the direct current power supply 201 is an AC/DC converter that converts an alternating current voltage from a power grid into a direct current voltage; and the controller 204 may control the DC/DC converter 202 to convert the direct current voltage output by the AC/DC converter into a specified direct current voltage value, for example, 5 V or 10 V. For example, the DC/DC converter 202 and the controller 204 may be disposed in a power adapter. The foregoing is an example of a use scenario of the DC/DC converter in this embodiment of this application, and is not exhaustive. It should be understood as that in this embodiment of this application, the controller may control the DC/DC converter to be applied in any scenario requiring that a direct current voltage be converted.
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(19) In this embodiment of this application, an example is used for description in which the switching transistors are metal-oxide-semiconductor field-effect transistors (MOSFET). It should be understood that the switching transistors may alternatively be other semiconductor devices such as insulated gate bipolar transistors (IGBT).
(20) The first switching transistor Q.sub.L and the second switching transistor Q.sub.H are connected in series and then coupled to two ends of a direct current power supply V.sub.in. To be specific, a drain of the first switching transistor Q.sub.L is coupled to a source of the second switching transistor Q.sub.H, a drain of the second switching transistor Q.sub.H is coupled to a positive electrode of the direct current power supply V.sub.in and a source of the first switching transistor Q.sub.L is coupled to a negative electrode of the direct current power supply V.sub.in. Optionally, a filter capacitor C.sub.in is connected in parallel to the two ends of the direct current power supply V.sub.in. A primary side of the transformer is connected in parallel to two ends of the first switching transistor Q.sub.L by using the first capacitor C.sub.r. For example, the drain of the first switching transistor Q.sub.L is coupled to one terminal of the first capacitor C.sub.r, the other terminal of the first capacitor C.sub.r is coupled to one side of the primary side of the transformer, and the other side of the primary side of the transformer is coupled to the source of the first switching transistor Q.sub.L. A secondary side of the transformer is coupled to a direct current load. For example, one side of the secondary side of the transformer is coupled to a source of the third switching transistor Q.sub.1, a drain of the third switching transistor Q.sub.1 is coupled to one terminal of the output capacitor C.sub.0 and one terminal of the load resistor R.sub.0, and the other terminal of the output capacitor C.sub.0 and the other terminal of the load resistor R.sub.0 are coupled to the other side of the secondary side of the transformer. The output capacitor C.sub.0 can reduce ripples of an output voltage of the DC/DC converter. For example, the one side of the primary side of the transformer, for example, an upper side, and the other side of the secondary side of the transformer, for example, a lower side, are dotted terminals, or the other side of the primary side of the transformer, for example, a lower side, and the one side of the secondary side of the transformer, for example, an upper side, are dotted terminals.
(21) It may be understood that in
(22) The switching transistors in the DC/DC converter, for example, the first switching transistor Q.sub.L and the second switching transistor Q.sub.H, are all coupled to a controller (not shown in the figure). The controller may control on and off states of each switching transistor.
(23) For on/off control timing of the controller for the switching transistors in the DC/DC converter, refer to
(24) Before a moment t.sub.0, the first switching transistor Q.sub.L and the second switching transistor Q.sub.H are both in an off state. For a partial equivalent circuit diagram of the DC/DC converter, refer to
(25) In some feasible implementations, after receiving a signal indicating that the DC/DC converter enters a first state, the controller obtains the voltage at the two ends of the first switching transistor Q.sub.L. For example, an output terminal of the DC/DC converter is coupled to a voltage sensor. When the output voltage of the DC/DC converter is lower than a third preset voltage threshold, the voltage sensor generates the signal indicating that the DC/DC converter enters the first state, and sends the signal to the controller. For another example, the direct current load coupled to the secondary side of the transformer may monitor the output voltage of the DC/DC converter in real time. For example, the direct current load is an energy storage battery, and a voltage monitoring function is set in the energy storage battery to monitor the output voltage of the DC/DC converter in real time. When the output voltage of the DC/DC converter decreases to a fourth preset voltage threshold within a preset time range, the direct current load generates the signal indicating that the DC/DC converter enters the first state, and sends the signal to the controller. There are more examples. How the signal indicating that the DC/DC converter enters the first state is generated is not limited in this embodiment of this application. Optionally, the third preset voltage threshold and/or the fourth preset voltage threshold may be determined in advance based on the direct current load.
(26) When the oscillation voltage at the two ends of the first switching transistor Q.sub.L is a second preset voltage threshold, a high level is send to the first switching transistor Q.sub.L (that is, controls the first switching transistor Q.sub.L to turn on).
(27) In some feasible implementations, the oscillation voltage includes voltages in each cycle.
(28) After the controller controls, at the moment t.sub.0, the first switching transistor Q.sub.L to turn on, the first capacitor C.sub.r forms, from the moment t.sub.0 to a moment t.sub.1, a first closed circuit with the excitation inductor L.sub.m and the transformer leakage inductor L.sub.r by using the first switching transistor Q.sub.L. For a partial equivalent circuit diagram of the DC/DC converter, refer to
(29) It may be understood that due to a system detection error and/or a system control error, a time at which the first switching transistor Q.sub.L turns on is not accurate enough, and the current in the excitation inductor L.sub.m may oscillate in the positive direction at t.sub.0. As a result, a direction of the current in the excitation inductor L.sub.m changes from the moment t.sub.0 to the moment t.sub.1, that is, decreases to zero in the positive direction and then increases in the negative direction.
(30) In some feasible implementations, the time period from t.sub.0 to t.sub.1 (that is, a preset time period) may be a pre-calculated fixed value, for example, may be calculated based on the first capacitor C.sub.r, the parasitic capacitor C.sub.L of the first switching transistor Q.sub.L, the parasitic capacitor C.sub.H of the second switching transistor Q.sub.H, the excitation inductor L.sub.m, the transformer leakage inductor L.sub.r, and the like.
(31) At the moment t.sub.1, the controller controls the first switching transistor Q.sub.L to turn off. A current in an inductor cannot change abruptly. For a partial equivalent circuit diagram of the DC/DC converter in a case in which the first switching transistor Q.sub.L turns off, refer to
(32) From the moment t.sub.1 to a moment t.sub.2, the V voltage V.sub.DS-QL at the two ends of the first switching transistor Q.sub.L increases, and the V voltage V.sub.DS-QH at the two ends of the second switching transistor Q.sub.H decreases. In some feasible implementations, within the time period from t.sub.0 to t.sub.1 (that is, the preset time period), the current in the excitation inductor L.sub.m may increase to a target current in the first direction (that is, the counterclockwise direction), and within a time period from t.sub.1 to t.sub.2, the current in the excitation inductor L.sub.m may decrease from the target current to a second preset current threshold in the clockwise direction as a first time period elapses. In this case, the V voltage V.sub.DS-QH at the two ends of the second switching transistor Q.sub.H decreases to a first preset voltage threshold as the same time period (that is, the first time period) elapses. The first time period is not greater than the time period from t.sub.1 to t.sub.2. For example, the DC/DC converter in this embodiment of this application periodically switches from a second state to the first state. A reference time period may be preset as a preset time period of a current cycle. Within the preset time period, if the V voltage V.sub.DS-QH at the two ends of the second switching transistor Q.sub.H has decreased to the first preset voltage threshold when the current in the excitation inductor L.sub.m decreases to the second preset current threshold in the clockwise direction, a preset time period of a next cycle is adjusted to a smaller value based on the preset time period of the current cycle; or if the V voltage V.sub.DS-QH at the two ends of the second switching transistor Q.sub.H does not decrease to the first preset voltage threshold when the current in the excitation inductor L.sub.m decreases to the second preset current threshold in the clockwise direction, a preset time period of a next cycle is adjusted to a larger value based on the preset time period of the current cycle. In other words, a time period within which the V voltage V.sub.DS-QH at the two ends of the second switching transistor Q.sub.H decreases to the first preset voltage threshold is equal to or close to a time period within which the current in the excitation inductor L.sub.m decreases to the second preset current threshold in the clockwise direction. For example, the first preset voltage threshold is zero, and the second preset current threshold is zero. It may be understood as that a parasitic diode D.sub.H of the second switching transistor Q.sub.H is conducted just when all energy in the excitation inductor L.sub.m is discharged, improving energy utilization efficiency.
(33) At the moment t.sub.2, the controller sends a high-level signal to the second switching transistor Q.sub.H (that is, controls the second switching transistor Q.sub.H to turn on). In this case, the V voltage V.sub.DS-QH at the two ends of the second switching transistor Q.sub.H is the first preset voltage threshold.
(34) From the moment t.sub.2 to a moment t.sub.3, the second switching transistor Q.sub.H is in an on state. For a partial equivalent circuit diagram of the DC/DC converter, refer to
(35) In this embodiment of this application, before the DC/DC converter enters the first state, the first switching transistor is first controlled to turn on to provide a current that is in the negative direction to the second switching transistor, and then the voltage at the two ends of the second switching transistor is reduced to the first preset voltage threshold. When this embodiment of this application is implemented, a turn-on loss in the DC/DC converter can be reduced.
(36) For example, an example is used in which the first preset voltage threshold is zero, as shown in
(37) Further, after the DC/DC converter enters the first state, the controller separately sends at least two pulse waves to the first switching transistor Q.sub.L and the second switching transistor Q.sub.H according to a preset cycle. In specific implementation, with reference to the moment t.sub.2 to a moment t.sub.8 shown in
(38) In this embodiment of this application, the controller separately sends at least two pulse waves to the first switching transistor and the second switching transistor according to the preset cycle, greatly improving energy utilization efficiency of the DC/DC converter on the basis of reducing the turn-on loss.
(39) Still further, during the DC/DC converter switches from the first state to the second state, and after the second switching transistor Q.sub.H turns off, the controller controls the first switching transistor Q.sub.L to turn on. In this case, the first capacitor C.sub.r, the transformer leakage inductor L.sub.r, the excitation inductor L.sub.m, and the first switching transistor Q.sub.L form a third closed circuit. For a partial equivalent circuit diagram of the DC/DC converter, refer to
(40) In some feasible implementations, that the DC/DC converter switches from the first state to the second state may be preset in the controller, that is, a quantity of pulse waves sent by the controller to the DC/DC converter may be preset. Optionally, that the DC/DC converter switches from the first state to the second state may be alternatively determined based on a status of the direct current load, for example, a current, a voltage, and/or a power of the direct current load.
(41) When the current in the excitation inductor L.sub.m is a first preset current threshold, the first switching transistor Q.sub.L is controlled to turn off, so that the DC/DC converter enters the second state.
(42) In this embodiment of this application, during the DC/DC converter switches from the first state to the second state, and after the second switching transistor turns off, control on the first switching transistor is added, that is, the first switching transistor is controlled to turn on, to transfer energy stored in the transformer leakage inductor to the direct current load, improving energy utilization. In addition, the first switching transistor turns off only when the current in the excitation inductor L.sub.m is the first preset current threshold. This can reduce oscillation that is of the voltage at the two ends of the switching transistor and that occurs when the first switching transistor turns off, and reduce electromagnetic interference in the DC/DC converter.
(43) Optionally, in some feasible implementations, an example is used in which the first preset current threshold is zero, as shown in
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(45) A difference between the DC/DC converter and the DC/DC converter shown in
(46) A source of the first switching transistor Q.sub.H1 is coupled to a drain of the second switching transistor Q.sub.L1, a drain of the first switching transistor Q.sub.H1 is coupled to a positive electrode of a direct current power supply V.sub.in and a source of the second switching transistor Q.sub.L1 is coupled to a negative electrode of the direct current power supply V.sub.in1. Optionally, a filter capacitor C.sub.in1 is connected in parallel to two ends of the direct current power supply V.sub.in1. A primary side of the transformer is connected in parallel to two ends of the first switching transistor Q.sub.H1 by using the first capacitor C.sub.r1. For example, the drain of the first switching transistor Q.sub.H1 is coupled to one terminal of the first capacitor C.sub.r1, the other terminal of the first capacitor C.sub.r1 is coupled to one side of the primary side of the transformer, and the other side of the primary side of the transformer is coupled to the source of the first switching transistor Q.sub.H1. A secondary side of the transformer is coupled to a direct current load. For example, one side of the secondary side of the transformer is coupled to a source of the third switching transistor Q.sub.2, a drain of the third switching transistor Q.sub.2 is coupled to one terminal of the output capacitor C.sub.01 and one terminal of the load resistor R.sub.01, and the other terminal of the output capacitor C.sub.01 and the other terminal of the load resistor R.sub.01 are coupled to the other side of the secondary side of the transformer. The output capacitor C.sub.01 can reduce ripples of an output voltage of the DC/DC converter. For example, the one side of the primary side of the transformer, for example, an upper side, and the other side of the secondary side of the transformer, for example, a lower side, are dotted terminals, or the other side of the primary side of the transformer, for example, a lower side, and the one side of the secondary side of the transformer, for example, an upper side, are dotted terminals.
(47) In specific implementation, the DC/DC converter shown in
(48) It may be understood that the DC/DC converter shown in
(49) It should be noted that the terms “first” and “second” are merely used for descriptive purposes, and should not be understood as indicating or implying relative importance.
(50) Functional units in the embodiments of the present disclosure may be all integrated into one processing unit, or each unit may be separately used as one unit, or two or more units may be integrated into one unit. The integrated unit may be implemented in a form of hardware, or may be implemented in a form of a combination of hardware and a software functional unit.
(51) If the integrated unit in the present disclosure is implemented in a form of a software functional module and sold or used as an independent product, the integrated unit may also be stored in a computer readable storage medium. Based on such understanding, the technical solutions in the present disclosure can be essentially or the part that contributes to the conventional technology can be embodied in the form of a software product. This computer software product is stored in a storage medium, and includes several instructions for instructing a computer device (which can be a personal computer, a server, or a network device) to perform all or some of the steps of the method described in the embodiments of the present disclosure. The foregoing storage medium includes various media that can store program code, such as a removable storage device, a ROM, a RAM, a magnetic disk, or a compact disc.
(52) The foregoing description is merely specific implementations of the present disclosure, but are not intended to limit the protection scope of the present disclosure. Any variation or replacement readily figured out by a person skilled in the art within the technical scope disclosed in the present disclosure shall fall within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.