APPARATUS AND METHOD FOR ELECTRICALLY CONNECTING A CHARGING STATION TO A CHARGING SOCKET OF A VEHICLE
20170349055 ยท 2017-12-07
Inventors
Cpc classification
Y02T90/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/18
PERFORMING OPERATIONS; TRANSPORTING
B60L53/37
PERFORMING OPERATIONS; TRANSPORTING
B60L53/31
PERFORMING OPERATIONS; TRANSPORTING
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/35
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01R13/6315
ELECTRICITY
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention provides an apparatus and a method for electrically connecting a charging station to the charging socket of a vehicle. To this end, a contact head which is connected to a voltage source is positioned in front of a charging socket of a vehicle and then inserted into the charging socket. In order to ensure the contact head is securely and reliably oriented during insertion into the charging socket, the contact head has adjustment means in this case, said adjustment means automatically orienting the contact head during insertion into the charging socket. In this way, the requirements for positioning the contact head before insertion can be reduced and the security of the vehicle which is to be charged making contact with the charging station can be increased.
Claims
1. An apparatus (2) for electrically connecting a charging station (1) to a charging socket (51) of a vehicle (5), the apparatus comprising: a contact head (21) which is electrically connected to a voltage source (30) of the charging station (1); and an insertion apparatus (20) which is configured to insert the contact head (21) into the charging socket (51) of the vehicle (5); wherein the contact head (21) has adjustment means which are configured to orient the contact head (21) during the insertion into the charging socket (51).
2. The apparatus (2) according to claim 1 comprising a positioning apparatus (10) which is configured to position the contact head (21) at a predetermined position in relation to the charging socket (51) of the vehicle (5).
3. The apparatus (2) according to claim 1, wherein the positioning apparatus (10) is configured to position the contact head (21) within a predetermined spatial tolerance range in relation to the charging socket (51) of the vehicle (5).
4. The apparatus (2) according to claim 1, wherein the contact head (21) comprises a compensation element (24) which is configured to adapt a movement of the contact head (21) during the insertion into the charging socket (51).
5. The apparatus (2) according to claim 4, wherein the compensation element (24) comprises a joint, a spring element and/or an elastomer.
6. The apparatus (2) according to claim 1, wherein the adjustment means comprises a rotation device (23) which is configured to rotate the contact head (21) about a predetermined axis.
7. The apparatus (2) according to claim 1, wherein the adjustment means comprises recesses which taper in the direction of the interior of the contact head (21).
8. The apparatus (2) according to claim 1, wherein the adjustment means have a ball wheel, a roller, a track, a pin, a groove and/or a further guide element.
9. The apparatus (2) according to claim 1, wherein the contact head (21) has a rotationally symmetrical outside geometry.
10. The apparatus (2) according to claim 1, wherein the contact head (21) has a non-rotationally symmetrical arrangement of contacts.
11. The apparatus (2) according to claim 1, wherein the apparatus further has a communication device, which is configured to receive data from the vehicle (5).
12. A charging station (1) comprising an apparatus according to claim 1 for electrically connecting the charging station (1) to a charging socket (51) of a vehicle (5).
13. A method for electrically connecting a charging station (1) to a charging socket (51) of a vehicle (5), the method comprising the following steps: providing (110) a contact head (21), which is electrically connected to a voltage source (30) of the charging station (1); positioning (120) the contact head (21) at a predetermined position in relation to the charging socket (51) of the vehicle (5); inserting (130) the contact head (21) into the charging socket (51) of the vehicle (5); and automatically orienting (140) the contact head (21) during the insertion of the contact head (21) into the charging socket (51) by means of adjustment means at the contact head (21).
14. The method according to claim 13, further comprising a step for determining the predetermined position for positioning the contact head (21) in relation to the charging socket (51) of the vehicle (5).
15. The method according to claim 13, further comprising a step for releasing the charging socket (51) of the vehicle (5) before the contact head (21) is inserted into the charging socket (51).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Further embodiments and advantages of the present invention ensue from the following description with reference to the attached drawings.
[0026] In the drawings:
[0027]
[0028]
[0029]
[0030] b
[0031]
[0032]
[0033]
DETAILED DESCRIPTION
[0034]
[0035] The horizontal and vertical orientation of the contact head 21 in relation to the charging socket 51 does not have to exactly correlate to the position of the charging socket 51 of the corresponding vehicle 5 during the positioning by the positioning apparatus 10. In fact, it is sufficient to position the contact head 21 within a predetermined tolerance range in relation to the charging socket 51 of the vehicle 5. The exact orientation of the charging head 21 in relation to the charging socket 51 takes place in this case during the insertion of the contact head 21 into the charging socket 51 and is explained in greater detail below.
[0036]
[0037] The communication device 40 can receive vehicle-specific data from the vehicle 5, in particular data that are relevant for the charging of the energy store 50 in the vehicle 5. These data can, for example, include authorization data, account parameters, charging voltage, charging current, battery capacity and further charging parameters. Furthermore, information about the position of the charging socket 51 on the vehicle 5 can also be contained in the transmitted data. In addition, the communication device 40 can also receive data about the parked position of the vehicle 5 in relation to the charging station 1. The GPS coordinates can, for example, be transmitted from the vehicle 5 to the communication device 40. It is also possible that the communication device 40 detects the position of the vehicle 5 in relation to the charging station 1 by means of suitable sensors. The position of the vehicle 5 can, for example, be detected by means of a camera 42, an ultrasonic sensor, radar sensor or another kind of sensor.
[0038] The contact head 21 on the insertion apparatus 20 of the apparatus 2 for automatically connecting the charging station 1 to the charging socket 51 of a vehicle 5 can comprise a plurality of electrical contacts. These electrical contacts are electrically connected to a voltage source 30. The voltage source 30 can, for example, relate to a voltage converter or respectively a charging controller, which adapts electrical energy provided by an energy supply network 3 or another external energy source for the charging of the energy store 50 in the vehicle 5. Alternatively, it also possible that the contacts of the contact head 21 are directly connected to an energy supply network 3 or another voltage source. In this case, it is only required that the electrical connection between the energy supply network 3 or the further voltage source on the one side and the contacts of the contact head 21 on the other side can be closed or respectively opened by means of suitable switching elements in order to start or end the charging process. In this case, the adaptation of current and voltage for the charging of the energy store 50 in the vehicle takes place by means of a charging controller in the vehicle 5.
[0039] In order to charge the energy store 50 of a vehicle 5, the contact head 21 has to be inserted in the charging socket 51 of the vehicle. In so doing, the contacts of the contact head 21 are electrically connected to the contacts of the charging socket 51. In this way, an electrical connection is established between the voltage source 39 and the vehicle 5. Subsequently, the energy store 50 of the vehicle 5 can be charged. After completing the charging process, the voltage supply between charging station 1 and vehicle 5 is interrupted and the contact head 21 is again removed from the charging socket 51.
[0040] For an automatic charging process, the insertion of the contact head 21 into the charging socket 51 of the vehicle also has to take place automatically. To this end, the apparatus 2 for electrically connecting the charging station 1 to the charging socket 51 of the vehicle initially positions the insertion apparatus 20 comprising the charging head 21 in front of the charging socket. For this purpose, the apparatus 2 determines the horizontal and vertical position of the charging socket 51. Subsequently, the insertion apparatus 20 comprising the charging head 21 is positioned in front of the charging socket 51. The vehicle should thereby be parked at the charging station such that the charging socket 51 is oriented in the direction of the apparatus 2 for connecting the charging station 1 to the charging socket 51. In the process, no high demands are placed on the accuracy of the positioning of the insertion apparatus 20 comprising the contact head 21. In fact, it is sufficient that the charging head 21 is situated in a predetermined tolerance range in front of the charging socket 21. The charging head 21 can, for example, in this case deviate in a range with deviations of 5, 10, 15 cm or more from the optimal position. This optimal position is seen as a position in which the contact head 21 can be inserted straight into the charging socket 51.
[0041] After the charging head 21 has been positioned within a predetermined tolerance range in front of the charging socket 51, the contact head 21 is subsequently inserted into the charging socket 51 by means of the insertion apparatus 20. To this end, the contact head 21 is moved in the direction of the charging socket 51 by means of the insertion device 20. Charging head 21 and charging socket 51 are designed in such a way that an automatic orientation of the contact head 21 occurs during the insertion of the charging head 21 into the charging socket 51. For this purpose, the contact head 21 can have adjustment means which automatically orient the contact head 21 during the insertion into the charging socket 51. The contact head 21 can thereby be rotated, tilted or canted or varied in another way so that the contacts of the contact head 21 are oriented corresponding to the contacts of the charging socket 51.
[0042] In order to insert the contact head 21 into the charging socket 51, the insertion apparatus 20 can have means which move the contact head 21 towards the charging socket 51. The insertion apparatus 20 can, for example, have a scissors mechanism. Alternatively, other mechanical apparatuses are possible which move the contact head 21 into the charging socket 51 by means of an electric drive, hydraulics or pneumatics.
[0043] The insertion apparatus 20 can furthermore have a rotation device 23. The contact head 21 can be rotated about a predetermined rotational axis by means of this rotation device 23. This rotational axis can, for example, run parallel to a direction in which the contact head 21 moves into the charging socket 51 during the insertion. The rotation device 23 can be directly disposed on the contact head 21. By rotating the contact head 21 by means of the rotation device 23, the contacts of the contact head 21 are oriented in relation to the contacts of the charging socket of the vehicle 5. The rotation of the contact head 21 by means of the rotation device 23 can, for example, be adjusted based on predetermined parameters, which result from the data that have been transmitted from the vehicle 5 to the communication device 40. Alternatively, a sensor technology (not depicted here) can also be disposed on the contact heat 21 of the insertion apparatus 20 or at another point on the apparatus for connecting the charging station to the charging socket in order to detect the orientation of the contacts of the charging socket 51 on the vehicle 5. The contact head 21 can subsequently be oriented corresponding to the orientation of the contacts on the charging socket 51. The rotation of the contact head 21 as well as the insertion of the contact head 21 into the charging socket 51 can likewise be determined based on predetermined parameters which result from the data received by the communication device 40. The contact head 21 can be actively rotated into the desired position by means of a drive in the rotation device 23. Alternatively, it is also possible that the rotation device 23 relates to a rotational joint which enables a rotational movement by means of the influence of external forces.
[0044] The insertion apparatus 20 can furthermore comprise a compensation element 24. This compensation element 24 enables a lateral movement of the contact head 21 during the insertion of said contact head 21 into the charging socket 53. Such a compensation element 24 particularly enables the contact head 21 to be able to carry out a movement during the insertion of said contact head 21 into the charging socket 51, said movement being perpendicular or at least approximately perpendicular in relation to the movement direction of said contact head 21 during the insertion of said contact head 21 in the charging socket. This compensation element 24 can, for example, relate to a spring element, a joint with a predetermined restoring force, a partial piece made of elastomer or something similar. The compensation element can, for example, enable a movement of the contact head 21 if the force exerted on said contact head 21 exceeds a predetermined limit value. If a force is exerted on the compensation element 24 is below a predetermined limit value, the compensation element 24 then remains at least approximately stiff. If, on the other hand, the force exerted exceeds a predetermined limit value, the compensation element 24 gives way and thus allows for a deviation in the movement direction exerted by means of the insertion apparatus 20 during the insertion of the contact head 21 into the charging socket 51.
[0045]
[0046]
[0047]
[0048] By way of example,
[0049]
[0050] The
[0051]
[0052] The number of recesses and contacts depicted in connection with the
[0053] The contact heads 21 preferably have a conical or cone-shaped or respectively truncated cone-shaped outside geometry. In so doing, the base area, on which the contacts or respectively the recesses for the contacts are disposed, has a smaller base area in comparison to the side comprising the insertion apparatus 20. In other words, the contact head 21 tapers in the direction of the surface on which the contacts or respectively the recesses for the contacts are disposed. In this way, an automatic orientation of the contact head 21 upon insertion into the charging socket 51 is possible within predetermined tolerances.
[0054]
[0055] In addition to the exemplary embodiment depicted here, in which the contacts 51-a, 51-b and 51-c of the charging socket 51 are equally long and the contacts 21-a, 21-b and 21-c of the contact head 21 are disposed at different positions in relation to the distance to the outside of the contact head 21 which faces the charging socket 51, it is also alternatively possible to dispose a charging socket 51 having contacts 51-a, 51-b and 51-c of different lengths in the vehicle and to dispose the contacts 21-a, 21-b and 21-c of the contact head 21 at an equal distance from the outside which faces the charging socket 51.
[0056] The previously described apparatus 2 of a charging station 1 for automatically electrically connecting the charging station 1 to the charging socket 51 of a vehicle 5 allows for a great deal of flexibility when connecting between the charging station 1 and the vehicle 5. In particular, variations in the position of a charging socket 51 on different vehicles 5 can already be taken into account by means of the positioning apparatus 10; and in each case, an appropriate position for the insertion of the contact head 21 into the charging socket 51 can be homed in on. The automatic fine adjustment of the contact head 21 during the insertion into the charging socket 51 makes it possible to place only small demands on the accuracy of the positioning apparatus 10. In addition, a plurality of vehicles 5 parked next to one another can be consecutively serviced by one and the same charging station 1 by means of a large action radius of the positioning apparatus 10. To this end, the contact head 21 can consecutively be inserted in each case into one of the charging sockets 51 of a plurality of vehicles 5 parked next to one another, and the corresponding energy store 50 of the respective vehicle is charged. After the energy store 50 is completely charged or the any discontinuation criteria have been fulfilled, the contact head 21 can again be removed from the respective charging socket 51 and subsequently inserted in the charging socket 51 of the next vehicle. The energy store 50 of the next vehicle 5 can subsequently be charged. In this way, flexible charging concepts for the charging of a plurality of vehicles by means of one charging station are possible. Data transmitted from the vehicle 5 to the communication device 40 can also be taken into account when creating the charging concepts. Optimal charging concepts can thus in each case be calculated and carried out for a plurality of vehicles at one charging station 5. For example, the energy stores 50 of a plurality of vehicles 5 can in each case be initially only partially charged. After all energy stores 50 have in each case a predetermined minimum charge level, the energy stores 50 of the vehicles can subsequently be further consecutively charged. Hence, it can be ensured that all vehicles are initially in good running order, and the cruising range of the vehicles can subsequently be increased by further charging. Further flexible charging concepts are furthermore likewise possible. By means of the automatic contacting and de-contacting of the vehicles 5, a manual user intervention is not necessary for the charging of a plurality of electric vehicles by means of a single charging station 1. In so doing, the comfort as well as the safety can be increased during the charging process.
[0057]
[0058] After that, the contact head 21 is inserted into the charging socket 51 of the vehicle in Step 130. During this insertion of the contact head 21 into the charging socket 51, the contact head 21 is automatically oriented in step 150. The contact head 21 can comprise adjustment means 201, as they have previously been described, for this automatic orientation of the contact head 21 in relation to the charging socket 51.
[0059] The method can furthermore comprise a step for determining the predetermined position for the positioning of the contact head in relation to the charging socket for a flexible connection of the charging station 1 to the charging socket 51 of a vehicle 5. Data from the vehicle 5 can particularly be received and evaluated for such a step. These data can either directly specify the position of the charging socket 51 or said data can comprise vehicle-specific data, from which the position of the charging socket 51 on the vehicle can be determined. To this end, the position of the charging socket 51 on the respective vehicle 5 can, for example, be read out of a data bank based on the received vehicle-specific data.
[0060] If the charging socket 51 of a vehicle is protected by a covering or if the charging socket 51 is, if applicable, initially folded away into the vehicle interior, such a charging socket 51 can thus be initially released in a further step by the covering being opened or the charging socket being pulled out. To this end, other means, if need be, can be disposed on the apparatus 2 for electrically connecting the charging station 1 to the charging socket 51. For example, the release of the charging socket 51 can be executed mechanically. Alternatively, an impending contact process can be signaled to the vehicle 5 by means of a radio interface of something similar, whereupon the vehicle 5 automatically releases the charging socket 51.
[0061] In summary, the present invention relates to an apparatus and a method for electrically connecting a charging station to the charging socket of a vehicle. To this end, a contact head that is connected to a voltage source is positioned in front of a charging socket of a vehicle and subsequently inserted into the charging socket. In order for the contact head to be safely and reliably oriented during the insertion into the charging socket, the contact head has adjustment means, which automatically orient the contact head during the insertion into the charging socket. In this way, the demands for the positioning of the contact head prior to insertion are reduced and the safety and reliability of the contacting of the charging station to the vehicle to be charged can be increased.