TURBOMACHINE
20170350252 · 2017-12-07
Inventors
- Andreas WENGERT (Auenwald, DE)
- Bernd BANZHAF (Stuttgart, DE)
- Frank Ulrich RUECKERT (Niluefer Bursa, TR)
- Nadja EISENMENGER (Stuttgart, DE)
Cpc classification
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The turbomachine comprises a casing (26), there being arranged in the casing an impeller (23) arranged on a driven shaft. The turbomachine has an inflow region (21) and an outflow region (22) and, in operation, is flowed through by a working medium. The working medium flows into the inflow region, along a front side (23a) formed on the impeller and subsequently out of the outflow region, there being a pressure drop at the front side between the inflow region and the outflow region. A pressure divider (9) is arranged on the rear side of the impeller, opposite the front side.
Claims
1. A turbomachine (20) with a casing (26), wherein an impeller (23), which is arranged on an output shaft (24, is arranged in the casing (26), wherein the turbomachine (20) has an inflow region (21) and an outflow region (22) and during operation is exposed to a throughflow of working medium, wherein the working medium flows into the inflow region (21), along a front side (23a) which is formed on the impeller (23) and then flows out of the outflow region (22), wherein a pressure drop exists on the front side (23a) between the inflow region (21) and the outflow region (22), wherein a pressure divider (9) is arranged on the a rear side (23b) of the impeller (23) which is opposite the front side (23a) so that during operation at least a part of the rear side (23b) is loaded with a lower pressure than the pressure of the inflow region (21), characterized in that the pressure divider (9) is constructed as a steam-lubricated seal.
2. The turbomachine (20) as claimed in claim 1, characterized in that a shaft sealing ring (25) is arranged on the casing (26), wherein the shaft sealing ring (25) interacts with the output shaft (24) and wherein a pressure chamber (11) is formed between the casing (26), the shaft sealing ring (25), the impeller (23) and the pressure divider (9).
3. The turbomachine (20) as claimed in claim 2, characterized in that the pressure chamber (11) is hydraulically connected to the outflow region (22).
4. The turbomachine (20) as claimed in claim 3, characterized in that the a hydraulic connection from the pressure chamber (11) to the outflow region (22) is effected via at least one hole (24a, 24b, 24c) which is formed in the output shaft (24).
5. The turbomachine (20) as claimed in claim 1, characterized in that the pressure divider (9) subdivides the rear side (23b) with regard to the pressure load during operation into a first region (231) and a second region (232), wherein the first region (231) is loaded with a higher pressure than the second region (232).
6. The turbomachine (20) as claimed in claim 5, characterized in that the first region (231) is acted upon by the pressure level of the inflow region (21).
7. The turbomachine (20) as claimed in claim 5, characterized in that the second region (232) is acted upon by the pressure level of the outflow region (22).
8. The turbomachine (20) as claimed in claim 1, characterized in that the pressure divider (9) is constructed as a throttle.
9. The turbomachine (20) as claimed in claim 1, characterized in that the pressure divider (9) is constructed as a labyrinth seal.
10. The turbomachine (20) as claimed in claim 1, characterized in that the pressure divider (9) is constructed as a media-tight seal.
11. The turbomachine (20) as claimed in claim 9, characterized in that the media-tight seal comprises a brush holder (60) with a brush head (61), or a sealing ring (80) with a sealing lip (80a).
12. The turbomachine (20) as claimed in claim 1, characterized in that the pressure divider (9) is constructed as a media-tight seal, wherein the pressure divider (9) subdivides the rear side (23b) into a first region (231) and a second region (232), wherein the first region (231) is acted upon by the pressure level of the inflow region (21) and wherein the second region (232) is acted upon either by the ambient pressure or by the pressure level of a gear which is mechanically connected to the output shaft (24).
13. The turbomachine (20) as claimed in claim 1, characterized in that the turbomachine (20) is constructed as a radial turbine.
14. A waste heat recovery system (1) with a turbomachine (20), as claimed in claim 1, a condenser (28), a pump (30) and an evaporator (27).
15. The turbomachine (20) as claimed in claim 1, wherein the seal comprises a slide ring (31) which interacts with the rear side (23b) in the axial direction of the impeller (23).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION
[0030]
[0031] Liquid working medium is compressed by the pump 30 and delivered to the evaporator 27 where it is evaporated by means of the thermal energy of the exhaust gas of the internal combustion engine. The evaporated working medium is then fed to the turbomachine 20 where it is expanded, delivering mechanical energy. In this exemplary embodiment, the turbomachine 20 it is therefore operated as a steam turbine. The working medium is then liquefied again in the condenser 28.
[0032] The turbomachine 20 has an output shaft 24 via which mechanical power can be delivered, for example to a generator, to a turbocharger or to a gear. The turbomachine 20 furthermore comprises an inflow region 21, an impeller 23 and an outflow region 22. The compressed working medium flows into the turbomachine 20 in the inflow region 21, flows there along the impeller 23 and then flows out of the turbomachine again in the outflow region 22. While flowing through the turbomachine 20, the working medium is expanded between inflow region 21 and outflow region 22. The mechanical energy which is delivered in the process is transmitted by means of the output shaft 24 to one or more users, which are not shown.
[0033]
[0034] The turbomachine 20 comprises a casing 26, and arranged in the casing 26 are the impeller 23 which is arranged on the output shaft 24, the inflow region 21, the outflow region 22, a pressure divider 9, a valve 10, a pressure chamber 11 and a shaft sealing ring 25. In the exemplary embodiment of
[0035] The inflow region 21 has an inflow pressure p.sub.21, and the outflow region 22 has an outflow pressure p.sub.22. The working medium flows along a front side 23a of the impeller 23 from the inflow region 21 to the outflow region 22 and is expanded in the process so that a pressure drop is created between the inflow pressure p.sub.21 and the outflow pressure p.sub.22.
[0036] The pressure divider 11, which is under the compensation pressure p.sub.m is formed on the rear side 23b of the impeller 23, which is opposite the front side 23a, between the casing 26 and the impeller 23. With regard to the impeller 23, the compensation pressure p.sub.11 counteracts the axial components of the inflow pressure p.sub.21 and of the outflow pressure p.sub.22 on the front side 23a.
[0037] The shaft sealing ring 25 which is arranged on the casing 26 interacts with the output shaft 24 by means of a sealing lip 25a which is arranged on the sealing ring and as a result seals the pressure chamber 11, which is under compensation pressure p.sub.11, against a ambient space 40, which is under ambient pressure p.sub.40. The valve 10, which acts as a pressure maintaining valve for the pressure chamber 11, is arranged in the casing 26. Depending on the main operating states of ambient space 40 and pressure chamber 11, the sealing lip 25a can in this case therefore be arranged as shown in
[0038] The valve 10 comprises an inlet passage 12, an outlet passage 13, a spherical closing body 15 and a closing spring 16. The inlet passage 12 opens into the pressure chamber 11. The outlet passage 13 advantageously opens into a region which has a lower pressure than the pressure chamber 11, for example into the outflow region 22. The closing body 15 interacts with a valve seat 26a which is formed on the casing 26 and consequently opens and closes a hydraulic connection from the inlet passage 12 to the outlet passage 13. The closing spring 16 presses the closing body 15 against the valve seat 26a. By means of the closing spring 16, a minimum pressure can therefore be established in the pressure chamber 11.
[0039] The pressure divider 9 is designed as a throttle between the casing 26 and the impeller 23 or the rear side 23b. The pressure divider 9 hydraulically connects the pressure chamber 11 to the inflow region 21. In this case, the entire rear side 23b is acted upon by the compensation pressure p.sub.11 of the pressure chamber in this exemplary embodiment. This, however, is not absolutely necessary. In alternative embodiments, the pressure divider 9 can also be arranged so that a first region of the rear side 23b is acted upon by the inflow pressure p.sub.21 and only a second region of the rear side 23b is acted upon by the compensation pressure p.sub.11.
[0040] In embodiments alternative to
[0041]
[0042]
[0043] In large parts, the turbomachine 20 of the exemplary embodiment of
[0047] Also shown in
[0050] The pressure characteristic p.sub.V on the front side 23a shows a steady fall of the pressure from the inflow pressure p.sub.21 to the outflow pressure p.sub.22 with decreasing radius r.
[0051] The pressure characteristic p.sub.R on the rear side 23b shows the constant inflow pressure p.sub.21 at the first region 231, a steady fall of the pressure across the pressure divider 9 from the inflow pressure p.sub.21 to the compensation pressure p.sub.11, a constant compensation pressure p.sub.11 at the second region 232 and a pressure jump at the shaft sealing ring 25 from the compensation pressure p.sub.11 to the ambient pressure p.sub.40. In this case—depending on design of the turbomachine 20 and depending on operating point in which it is operated—the compensation pressure p.sub.11 can be lower (as shown in
[0052] The shaft sealing ring 25 can also be designed alternatively to the embodiment of
[0053]
[0054] In contrast to
[0055] In alternative embodiments, the connecting hole 24b and/or the blind hole 24a can also have a throttling function, however. Then p.sub.11>p.sub.22 applies.
[0056] In alternative embodiments to
[0057]
[0058] The pressure divider 9 in the exemplary embodiment of
[0059] In developments of the invention, lubrication pockets are formed in the slide surface 23d in which lubrication pockets evaporated working medium can accumulate during operation so that a tribologically very favorable steam cushion is formed between the slide surface 23d and the end face 31a.
[0060] At low rotational speeds of the impeller 23, the slide ring 31 comes to butt by its end face 31a against the slide surface 23d of the impeller 23 as a result of the spring force of the slide ring spring 32. The hydraulic connection from the inflow region 21 to the pressure chamber 11 is broken. At high rotational speeds of the impeller 23, a slide film or a steam cushion of the working medium is formed between the slide surface 23d and the end face 31a so that the two surfaces are lifted apart and as a result a throttling point is formed, wherein on account of the steam cushion only a very small leakage takes place from the inflow region 21 into the pressure chamber 11.
[0061] The axial effective direction of the contact between the slide surface 23d and the end face 31a compared with a radial effective direction has the advantage that a possible unevenness of these two flat surfaces 23d, 31a has considerably less negative effects upon the leak tightness and wear than a deviation from the coaxiality or cylindricity of alternative cylindrical surfaces.
[0062]
[0063]
[0064] In the exemplary embodiment of
[0065] Also in this exemplary embodiment, the contact between brush head 61 and slide surface 23d is preferably made in the axial effective direction in order to achieve a robust sealing effect and wear which is as low possible.
[0066]
[0067] On account of the pressure divider 9 and the shaft sealing ring 25, the pressure chamber 11 is also formed between pressure divider 9, impeller 23, shaft sealing ring 25 and casing 26 in the exemplary embodiment of
[0068] In an alternative embodiment, the sealing shoulders 70 can also be formed on the casing 26 and the sealing grooves 71 can be formed on the impeller 23.
[0069]
[0070] Consequently, the pressure chamber 11 is formed between shaft sealing ring 25 casing 26, additional sealing ring 80 and impeller 23. The additional sealing ring 80 separates the inflow region 21 from the pressure chamber 11 customarily with media-tight effect so that no throttling point is formed. Applicable to the pressure level of inflow region 21, pressure chamber 11 and ambient space 40 is in this case also: p.sub.21>p.sub.11>p.sub.40 or p.sub.21>p.sub.40>p.sub.11. The sealing lip 25a and the additional sealing lip 80a are in this case always arranged so that they are curved toward the volume with the higher pressure level so that they pressed by this pressure level onto the sealing surface of its sealing partner, that is to say impeller 23 or output shaft 24.
[0071] The principle of operation of the turbomachine 20 according to the invention is as follows: During operation of the turbomachine 20, there is a pressure drop on the front side 23a of the impeller 23. If the turbomachine 20 is operated as a radial turbine, as shown in the exemplary embodiments of
[0072] The pressure drop on the front side 23a creates an axial force upon the impeller 23, that is to say a force which is oriented opposite to the outflow direction 22a in the case of a radial turbine. According to the invention, the pressure on the rear side 23b of the impeller 23 is now designed with the aid of the pressure divider 9 so that this pressure creates approximately a counteracting force of equal magnitude to the axial force which acts upon the front side 23a so that the resulting hydraulic force which acts upon the impeller 23 in the axial direction is approximately zero. As a consequence, simple and therefore inexpensive and installation space-saving thrust bearings can be used for the impeller 23 or the output shaft 24. The pressure on the rear side 23b is advantageously designed so that a resulting hydraulic force which is as low as possible during all operating states is applied in a fixed direction so that the corresponding thrust bearings also only have to absorb forces in one direction.
[0073] According to the invention, the pressure which is applied on the rear side 23b is divided into the first region 231 with inflow pressure p.sub.21 and the second region 232 which has either compensation pressure p.sub.11 or ambient pressure p.sub.40.
[0074] Applicable to operation of the turbomachine 20 as a radial turbine are: [0075] p.sub.21>p.sub.22 [0076] to the embodiments with pressure chamber 11: p.sub.21>p.sub.11>p.sub.40 or p.sub.21>p.sub.40>p.sub.11 [0077] to the embodiments without pressure chamber: p.sub.21>p.sub.40
[0078] According to the invention, the partial surfaces of the rear side 23b, that is to say the first region 231 and the second region 232 with the pressures p.sub.21 and p.sub.11 or p.sub.40, now have to be dimensioned and the pressure p.sub.11 or p.sub.40 optionally selected so that the desired resulting hydraulic force upon the impeller 23 is achieved. In this case, this resulting hydraulic force cannot naturally be kept constant during all operating states but is to move within an optimum range, preferably so that the direction or orientation of the axial force remains the same.
[0079] In the case of the measures for reducing the axial force, the operation with gap seals or brush seals is used for sealing the different pressure regions (p.sub.11 and p.sub.21). According to which solution is selected, certain losses which arise on account of leakage and/or friction have to be taken into account. Contacting seal systems admittedly have in this case low losses because of leakage but correspondingly high friction and wear. Contactless seal systems require very close tolerances and are also limited with regard to minimum gaps on account of rotor-dynamic effects. [0080] Particularly advantageous, therefore, is a seal system which on the one hand operates in a contactless manner, and on the other hand ensures a minimum leakage gap which regardless of tolerances and rotor-dynamic effects adjusts and regulates itself.
[0081] The steam or gas-lubricated pressure divider 9 according to the invention combines these characteristics. [0082] In this case, the impeller 23 is axially in direct contact with a corresponding microstructure and with the slide ring 31. The slide ring 31 is preferably supported in a floating manner in the casing 26, is held in its axial initial position by means of a comparatively low spring force and via an additional seal—preferably the sealing ring 33—is sealed in relation to the casing 26. The slide ring 31 is advantageously locked in its rotation.
[0083] If the turbomachine 20 is put into operation, a local gas/steam pressure builds up between impeller 23 and slide ring 31, the resulting force of which effects floating of the slide ring 31. The gap height which is established can be correspondingly designed via different design parameters (for example diameters, depths and shape of the microstructure, spring force, damping). In this way, gap heights of between 2 μm and 20 μm are preferably established. The gap height in this case is in the main independent of the tolerance-affected initial position of the impeller 23 in relation to the casing 26 and independent of the dynamic movements of the impeller 23. This is ensured by the slide ring 31 being able to follow the impeller 23 on account of its floating support. The stable force relationships on the slide ring 31 consisting of pressing-on force and opening force are designed so that the slide ring 31, despite a certain inertia, can follow the movements the impeller 23. According to the invention, this is achieved as the result of an axial effective direction between the slide ring 31 and the impeller 23.