Improvements in and Relating to the Treatment of Matrices and/or the Contents of Matrices
20170349468 · 2017-12-07
Inventors
Cpc classification
B09C1/00
PERFORMING OPERATIONS; TRANSPORTING
C02F1/008
CHEMISTRY; METALLURGY
C02F2305/023
CHEMISTRY; METALLURGY
B09C1/002
PERFORMING OPERATIONS; TRANSPORTING
C10G15/08
CHEMISTRY; METALLURGY
C02F2001/46138
CHEMISTRY; METALLURGY
C02F2103/365
CHEMISTRY; METALLURGY
C02F2103/007
CHEMISTRY; METALLURGY
C02F11/006
CHEMISTRY; METALLURGY
International classification
Abstract
A method and apparatus break down organic materials, typically contaminants, through oxidation. The method for the treatment of a volume of material, provides: a) introducing at least two electrodes into a location, the location containing the volume of material and the volume of material containing one or more species for treatment; b) providing connections between a voltage source and the at least two electrodes; c) applying a voltage of a first polarity to the connections for a first period of time, under the control of a voltage controller; d) applying a voltage of a second, reversed, polarity to the connections for a second period of time, under the control of the voltage controller; e) repeating steps c) and d) a plurality of times; preferably with steps c), d) and e) promoting oxidation of one or more of the one or more species for treatment.
Claims
1. A method for the treatment of a volume of material, the method comprising: a) introducing at least two electrodes into a location, the location containing the volume of material and the volume of material containing one or more species for treatment; b) providing connections between a voltage source and the at least two electrodes; c) applying a voltage of a first polarity to the connections for a first period of time, under the control of a voltage controller; d) applying a voltage of a second, reversed, polarity to the connections for a second period of time, under the control of the voltage controller; e) repeating steps c) and d) a plurality of times.
2. The method according to claim 1, in which steps c), d) and e) promoting oxidation of one or more of the one or more species for treatment.
3. The method according to claim 1, wherein the treatment reduces the volume of one or more compounds present in the location and/or the treatment reduces the level of one or more compounds present in the location and/or the treatment altera the form of one or more compounds.
4. The method according to claim 1, in which the one or more species include one or more of the following: organic compounds, light hydrocarbons (for instance CIO or less), heavy hydrocarbons (for instance C11 or more), aliphatic organics (for instance CIO to C40), benzene, toluene, ethyl benzene, xylenes, polycyclic aromatic hydrocarbons, chlorinated phenyl s, chlorophenol s, polychlorinated biphenyl s, biphenols, perchloroethylenes, tricholorethylenes, dioxins, perfluorooctanesulfonic acids, perfluorooctanoic acids or other hydrocarbons.
5. The method according to claim 1, wherein the voltage is the voltage necessary to achieve a voltage of greater than 0.2 V/m across the separation between the electrode of one potential and the electrode of a different potential which is closest to that electrode.
6. The method according to claim 1, wherein the voltage applied is in the form of a voltage pulse profile, the voltage pulse having a first section during which the voltage is at a maximum value, the voltage pulse profile having a first reversed section during which the voltage is at a maximum value, but of opposing polarity.
7. The method according to claim 1, wherein a defined current pulse profile is provided.
8. The method according to claim 7, wherein the defined current pulse profile includes a first section, a second section following on directly from the first section and a third section, wherein a fourth section intermediate the second section and the third section of the defined current pulse profile is also provided.
9. The method according to claim 7, wherein the defined current pulse profile has a first section having a start current value and an end current value, the first section start current value being zero and the first section end current value being the maximum current for the defined current pulse profile.
10. The method according to claim 7, wherein the defined current pulse profile has a second section having a start current value and an end current value, the second section start current value being the maximum current for the defined current pulse profile, with the current declining between the second section start current value and the second section end current value, the second section end current value being a declined current value.
11. The method according to claim 10, wherein the defined current pulse continues at that declined current value for a fourth section of a current pulse profile, with the fourth section intermediate the second section and the third section of the defined current pulse profile.
12. The method according to claim 7, wherein the third section has a start current value and an end current value, the third section start current value is less than the maximum current for the defined current pulse profile and/or is the declined current value and the third section end current value is zero.
13. The method according to claim 7, wherein the defined current pulse profile has a first section which lasts for a first time period, the first time period being less than 0.5 ms.
14. The method according to claim 7, wherein the second section of the defined current pulse profile has a duration of between 10 ms and 500 ms.
15. The method according to claim 7, wherein the duration of the fourth section is greater than 500 ms.
16. The method according to claim 7, wherein the third section lasts for a third time period, the third time period being less than 0.5 ms.
17. The method according to claim 7, wherein the first section and/or second section have a current value in excess of the fourth section current value due to the discharge of the charge provided to the volume or material or a part of the volume of material during the immediately previous fourth reversed section.
18. The method according to claim 7, wherein the second section and/or the second reverse section include a current above the declined current value due to the voltage applied causing the one or more of the species to be treated and/or one or more components of the material, particularly of the matrix, to become charged according to the natural capacitance of the system.
19. The method according to claim 7, wherein the fourth section provides the, or a part of the, pulse during which the volume of material or a part of the volume of material becomes charged with the charge which contributes to the second reversed section of the current pulse profile.
20. The method according to claim 1, wherein the method promotes oxidisation by generating free radicals within the location.
21. The method according to claim 1, wherein the method promotes oxidisation by generating free radicals within the material, preferably at the surface of the solid species within the matrix, with respect to one or more or all of those solid species within the matrix.
22. The method according to claim 1, wherein the method has one or more or all of the following effects upon the matrix and/or one or more of the species between a first time at the start of the method's application and a second time after the method has been applied: a reduction in the concentration of the C40 or more carbon atoms hydrocarbons by 20% or more, potentially by 35% or more, preferably by 50% or more, ideally by 70% or more; a increase in the concentration of the C8 to C30 hydrocarbons by more than 100%, potentially by more than 200%, preferably by more than 500% and ideally by more than 700%; an increase in the concentration of the less than C8 hydrocarbons (or organic compounds) by more than 25%, potentially by more than 50%, preferably by more than 100% and ideally by more than 200%; a reduction in the concentration of the C8 or greater hydrocarbons by 10% or more, potentially 20% or more, preferably by 30% or more and ideally by 40% or more; the conversion of a part of the hydrocarbons to water and carbon dioxide.
23. An apparatus for the treatment of a volume of material, the apparatus comprising: a) at least two electrodes, the at least two electrodes being introduced into a location, the location containing the volume of material and the volume of material containing one or more species for treatment; b) connections between a voltage source and the at least two electrodes; c) a voltage controller for applying a voltage of a first polarity to the connections for a first period of time; d) the voltage controller applying a voltage of a second, reversed, polarity to the connections for a second period of time; e) the voltage controller repeating steps c) and d) a plurality of times; preferably with steps c), d) and e) promoting oxidation of one or more of the one or more species for treatment.
24. A method of calibrating operating conditions to be used in a method of treating a volume of material, the method comprising: a) introducing at least two electrodes into a location, the location containing a sample of the material or the volume of material, the sample or the volume of material containing one or more species for treatment; b) providing connections between a voltage source and the at least two electrodes; c) applying a voltage of a first polarity to the connections for a first period of time, under the control of a voltage controller; d) applying a voltage of a second, reversed, polarity to the connections for a second period of time, under the control of the voltage controller; e) detecting the current arising within the sample or volume of material; f) varying one or more characteristics of the voltage; g) detecting the current arising within the sample or volume of material with the revised characteristics of the voltage; h) further varying one or more characteristics of the voltage until a defined current pulse profile is detected.
25. The method according to claim 24, wherein the sample is a sample taken from the location for which processing is to be applied and/or the sample is a sample of material believed to have or having equivalent properties to the volume of material.
26. The method according to claim 24, wherein the detected current varies according to one or more of the circuit resistance, the electrical conductivity of the material, the electrical conductivity of the matrix within the material, the electrical conductivity of the fluid within the material and/or one or more species within the material, and/or the number of electrodes provided within the material and/or the positions and/or separations of the electrodes within the material.
27. The method according to claim 24, wherein the defined current pulse profile includes a first section, a second section following on directly from the first section and a third section, wherein a fourth section intermediate the second section and the third section of the defined current pulse profile is also provided.
28. The method according to claim 24, wherein the defined current pulse profile has a first section having a start current value and an end current value, the first section start current value being zero and the first section end current value being the maximum current for the defined current pulse profile.
29. The method according to claim 24, wherein the defined current pulse profile has a second section having a start current value and an end current value, the second section start current value being the maximum current for the defined current pulse profile, with the current declining between the second section start current value and the second section end current value, the second section end current value being a declined current value.
30. The method according to claim 29, wherein the defined current pulse continues at that declined current value for a fourth section of a current pulse profile, with the fourth section intermediate the second section and the third section of the defined current pulse profile.
31. The method according to claim 24, wherein the third section has a start current value and an end current value, the third section start current value is less than the maximum current for the defined current pulse profile and/or is the declined current value and the third section end current value is zero.
Description
[0119] The invention will now be described, by way of example only, and with reference to the accompanying drawings in which:
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[0132] In
[0133] For example, the previous process may be a drilling operation and the mixture 3 may be a drilling sludge containing a mixture of heavy and light hydrocarbons, clay and salt water or brine.
[0134] Previous treatment attempts at the treatment of the mixture 3 may have included settling and decanting the liquid, in-situ chemical treatment or the removal of part of the mixture for treatment in another stage. These all have limitations in terms of costs and/or effectiveness and they are also time consuming to achieve.
[0135] The present invention provides a series of electrodes 10 arranged across the length 12 and width 14 of the matrix 16 in the form of the mixture 3. The electrodes 10 also have a depth 18 within the matrix 16. The electrodes 10 are provided in a regular array in this example, but other configurations can be used. Titanium (with a mixed oxide coating or surface, to avoid any insulating layer) and steel represent preferred materials for the electrodes. The electrodes are typically 5 m to 10 m apart from each other along the width and the length of the regular array. The electrodes will typically extend down at least 50% of the depth of the matrix 16 being treated. The electrodes typically have a diameter in excess of 1 cm. The wiring 20 for the electrodes 10 connects them as a first set 22 of electrodes 10, a second set 24 of electrodes 10, a third set 26 of electrodes 10, a fourth set 28 of electrodes 10 and so on. The potential is applied so as to generate a voltage drop between the first set 22 of electrodes 10 and the second set 24. A voltage drop is also generated between the third set 26 and the fourth set 28. This also generates a voltage drop between the second set 24 and third set 26 and between other sets of electrodes 10. The flexibility of the connections provided by the wiring 20 allows for different combinations of electrodes 10 to be connected to form pairs. Suitable power sources 30 and power control units 32 are provided to generate the desired voltage drops and potentials within the system, and hence voltage pulses. The system is driven with a constant voltage supply, typically from 6V to 25V. Thus the current output level depends upon the circuit resistance. The circuit resistance is affected by the electrical conductivity of the matrix 16, and particularly the fluid contained therein, as well as the number of electrodes provided and the separation between them. The profile of the voltages applied and the impact of the applied voltages on the matrix and compounds are described further below.
[0136] During the method, the process conditions are most effective when the pH is within certain bounds. Natural redox reactions and/or reactions caused by the operation of the method can cause a decrease in pH around the anode and/or an increase in pH around the cathode. If the pH becomes too low then electro-osmosis at the anode stops which impairs the operation of the process. If the pH becomes too high then that can have deleterious effects on the process, for instance heavy metal ions may no longer be present in soluble form for removal (the specific pH varies with the specific heavy metal(s) being treated). However, it is believed that the process is still effective at lower pH's than can be tolerated in electro-osmotic based processes where transportation is being sought, as the process is seeking to provide oxidation of organic species.
[0137] To ensure the appropriate pH, the system, as shown in detail in
[0138] Significantly, the power consumption with the approach of the invention is very low. The voltage pulse profile is illustrated in
[0139] The square voltage pulse profile features a rapid change from one polarity to the other and then back again. Thus regular square shaped pulses are provided rather than a sinusoidal or other gradual form of changing pulse.
[0140] Whilst the voltage pulse profile is generally square shaped, there are important details in the shape of the current pulse which are sought for the optimum operation of the invention. As shown in
[0141] Typical voltage pulse lengths are between 20 and 200 ms. Short rests may be provided to the system between pulses of one polarity and the other. The rests may be 0.5 ms to 50 ms in duration.
[0142] The maximum level 100 is reached as a consequence of the voltage applied causing the matrix, and potentially the liquid, to become charged according to the natural capacitance of the system. This charge is gradually discharged overtime as reflected in the current pulse shape. The maximum level 100 and gradual reduction is indicative of the formation of free radicals within the matrix. These are very beneficial to the overall process, in particular these free radicals are believed to be involved in the oxidation reactions which treat the compounds, such as contaminants.
[0143] Beneficially the free radicals are generated exactly where they are needed for the method to provide the desired treatment, namely at the pore surfaces within the matrix. As a consequence, redox reactions are promoted at those locations too.
[0144] The duration of the pulse is beneficial in generating electro-osmotic forces in a first direction, and then when the polarity is reversed, in the opposite direction for any one species present (depending upon its charge). Thus the charged contents of the pore water move quickly back and forward with the polarity changes. This causes freshly formed oxygen and hydroxyl free radical formed in these electrochemical reactions to move back and forth. This also promotes their involvement in the oxidisation of the compounds present. For instance the free radicals can cause hydrocarbon chains to breakdown into lighter fractions and form carbon dioxide and water as by products. The capacitive nature of the matrix and reactions occur at the grain surface where the pollution is.
[0145] The physical nature of the matrix in many cases, small particulate matter with a moderate or low degree of compaction, means that the electrophoretic forces generated (which generally oppose the direction of electro-osmotic forces) cause small amounts of movement by the particulate material. This is particularly the case for grainy materials and/or particles in slurry or sludge like matrices. The movement is believed to be beneficial in causing reaction product displacement away from the surfaces and/or pH balance.
[0146] The process conditions are optimised to give the desired current pulse profile illustrated in
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[0149] The power supply conditions needed to provide the current pulse profile of
[0150] The role of the free radicals generated is to promote oxidisation reactions. Similar oxidising reactions are used in bioremediation and/or chemical treatment, but the method in which they are generated and promoted is different in this process. The conditions in the matrix are optimised in the present invention, thus adding strength of oxidising to any naturally occurring bioremediation and/or chemical treatment.
[0151] Test operations have demonstrated that the process is effective to oxidise a wide variety of organic compounds. Examples include aliphatic organics with C10 to C40, benzene, toluene, ethyl benzene, xylenes, polycyclic aromatic hydrocarbons, chlorinated phenyls, polychlorinated biphenyls and dioxins, as well as PFOS, PFOA.
[0152] Further experimental results from the treatment of a first polluted mixture containing polycyclic aromatic hydrocarbons and taken from an in-situ, real world occurrence of the pollutants are detailed in the table below. Samples were taken from Sampling Point 1 at a location in the mixture which was representative of the mixture's pollutant content, at different times after the commencement of the treatment process. The pollutants are measured in terms of mg/kg of sample.
TABLE-US-00001 Two Three Fourth Sampling point 1 Time 0 Months Months Months Naphatalene 0.073 0 0 0 Acenaphtalene 0.071 0 0 0 Acenaphthylene 0.024 0 0 0 Fluorene 0.066 0 0 0 Phenantrene 0.302 0.035 0 0 Anthracene 0.076 0 0 0 Fluoranthene 0.742 0.094 0 0 Pyrene 0.662 0.102 0 0 Benzo(a)anthracene 0.131 0 0 0 Chrysene 0.471 0.026 0 0 Benzo(b)fluoranthene 0.518 0.049 0 0 Benzo(k)fluoranthene 0.26 0 0 0 Benzo(a)pyrene 0.198 0.036 0 0 Indeno(1,2,3-cd)pyrene 0.192 0 0 0 Dibenz(a,h)anthracene 0.035 0 0 0 Benzo(g,h,i)perylene 0.215 0.02 0 0
[0153] As can be seen from the above results, the treatment process results in material reduction in the extent of a wide range of different organic species present in the mixture at the outset. With three months treatment, each of the organic species is practically eliminated by conversion to carbon dioxide or other low molecular weight organic species.
[0154] Further evidence of the effectiveness of the treatment process is seen in the results obtained from the treatment of a second polluted mixture, this time containing perchloroethylenes and tricholorethylenes. In this large scale sample treatment two sampling points at a material distance from one another were used to evaluate the process over time. The contaminants are expressed as μg/kg of sample.
TABLE-US-00002 Sampling point 1 March 2015 May 2015 June 2015 July 2015 Reduction Pentachloroethylene (PCE) 341365 51450 94982 2718 99% Trichloroethylene (TCE) 4079 1803 1152 290 93% Sum of 1,2 35044 4975 8570 2930 92% dicloroethylenes Sampling point 2 March 2015 May 2015 June 2015 July 2015 Pentachloroethylene (PCE) 46320 43879 51643 35128 24% Trichloroethylene (TCE) 2593 2277 2817 1345 48% Sum of 1,2 8777 7048 7790 5562 37% dicloroethylenes
[0155] Again, a very material improvement through the reduction of the level of organic pollutants present is achieved.
[0156] The following table provides evidence of the increased oxygen content present in a sample treated according to the present invention. This is a third example and again features a variety of pollutant species within it. A series of eight separate sampling points were used for the measurement of the oxygen content; expressed as mg/l.
TABLE-US-00003 Oxygen Content in Ground Water Day 0 Day 44 Day 73 Day 108 Sampling Point Start value From start From start From start SP 1 1.63 3.41 1.74 2.72 SP 2 1.05 0.80 1.63 1.40 SP 3 0.59 1.57 0.62 1.10 SP 4 1.66 — 1.81 — SP 5 0.83 1.53 1.60 1.77 SP 6 2.68 2.70 2.08 2.36 SP 7 2.16 2.57 1.05 1.02 SP 8 1.81 3.04 2.06 2.94
[0157] Whilst readings were not possible from all sampling points at all times, the table clearly shows the immediate increase in the oxygen content and the maintenance of this at enhanced levels over time.
[0158] The oxygen generated is beneficial to the treatment process in a number of ways, including the promotion of conditions suitable for microbes already present, with those microbes having an enhanced bioremediation effect as a result.
[0159] By changing the pulse shape it is possible to cause a net movement of the water through the matrix and/or of soluble heavy metal ions. In this respect, the square pulse approach is retained, but the duration of the pulse of one polarity is made longer than the other such that there is net transportation which is not fully counteracted when the polarity is reversed. Generally the pulse operative in the direction of travel will be between twice and five times the duration of the opposing polarity pulse in such cases. A rest with no or little applied voltage may be used between polarity reversals. Other movement mechanisms can be used to replace or supplement the movement caused by the potential's polarity, for instance the application of pressure to the fluid within the system.
[0160] The process has many beneficial effects upon the matrix and/or upon the compounds within it. These include:
[0161] Breaking down one or more compounds present to smaller compounds—these may have reduced toxicity or other undesirable characteristics and/or may be more mobile within the matrix or even soluble;
[0162] Reducing the level of contaminants present in the water drawn off the system, other through breakdown those compounds or changing their form;
[0163] Changing the surface chemistry of the matrix or species which form the matrix—either in terms of the physical chemistry of the matrix itself or in terms of the ions or other species present at the surface or the charge level of the surface—these can promote better settling of the matrix and/or flocculation of the matrix or other desirable actions—these can result in a large reduction in the volume of the matrix compared with its untreated form—in some test results a volume reduction to 50% or less of the volume observed before treatment started were observed.
[0164] The process can be used to treat a wide variety of matrices including soil, groundwater, aquifers and sludges from industrial processes, sewage, contaminated land or soil or material, including when excavated and removed to a treatment site or dumping site.
[0165] Other scenario where the invention can be deployed include high liquid content and low matrix content systems such as lakes, ponds or the sediments within them.
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[0168] At the start of the method, the heavier hydrocarbons (black line) are present at a concentration of over 200,000 mg/kg of the mixture. As the method is performed, the method serves to breakdown the heavier hydrocarbons to lighter forms and so the concentration declines. The method reduces the concentration to around ¼ of its original value.
[0169] At the start of the method, the lighter hydrocarbons (red line) formed a relatively small part of the mixture and hence the concentration is low at less than 20,000 mg/kg of mixture. As the process converts the heavier hydrocarbons to lighter hydrocarbons, then this concentration increases. The method increases the concentration to around 10 times its original value.
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[0171] As shown, the electrodes 200 are provided in an array 202 supported by floats 204 which are buoyant on the lake 206 and preferably on top of the emulsion layer 200. The electrodes 200 are connected together in sets in the manner described above and the voltage pulse profiles and current pulse profiles described are employed.
[0172] The emulsion is formed to a significant degree of asphaltenes and various resins. The oxidation provided by the process of the present invention breaks those species down and so results in the breakdown of the emulsion too, as the resulting species do not or are less capable of forming emulsions. The process results in the release of the oil held up previously in the emulsion and the settling of that oil into layers. The lighter API fraction will form an oil layer on top of the water and any heavier oil layer present will form a layer below the water layer. The layers which form due to gravity settling can then be removed by pumping. The distinct layer of water which forms can also be pumped off, for further treatment or subjected to that further treatment in-situ. The result is the generation of useful oil products with commercial value and the treatment of an otherwise undesirable location from an environmental point of view.
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