Abstract
The invention relates to an axial ventilator comprising an external or an internal rotor motor that has a rotor (1), at least two blades (4) with end-side connection regions (6) being connected form- and force-fittingly to said rotor (1) and this connection being achieved by bracing said connection regions (6) using a clamping ring (2). The invention is characterised in that said clamping ring (2) comprises recesses (5) that correspond to the number of blades (4) and form, together with one retainer piece (7) in each case, receiving portions (8) for the connection region (6) of the blades (4), said retainer piece (7) being supported against the rotor (1) and the clamping ring (2) being connected, with the inclusion of the connection region (6) of the blades (4), to said rotor (1), preferably to a flange (3) formed on the rotor (1) or to a hub (9), etc.
Claims
1. An axial ventilator having an external or internal rotor motor comprising a rotor, wherein at least two blades (4) having end-side connection regions (6) are connected to the rotor (1) in a form- and force fitting manner, and wherein the connection is obtained by tightening the connection regions (6) thereto by means of a tension ring (2), characterized in that the tension ring (2) has recesses (5) corresponding to the number of blades (4), which form, together with a retaining piece (7), receivers (8) for the connection regions (6) of the blades (4), wherein the retaining piece (7) bears on the rotor (1) and the tension ring (2) is connected to the rotor (1), enclosing the connection regions (6) of the blades (4), preferably to a flange (3) formed on the rotor (1), or hub (9), etc.
2. The ventilator according to claim 1, characterized in that the retaining pieces (7) are identical, regardless of the number of blades (4).
3. The ventilator according to claim 1 or 2, characterized in that the retaining piece (7) is inserted, at least slightly, into the recess (5) of the tension ring (2), and forms, together with the recess (5), or the tension ring (2), respectively, the receiver (8) for the connection region (6) of the blade (4).
4. The ventilator according to one of the claims 1 to 3, characterized in that the receiver (8) has at least one hole (10) in the region of the retaining piece (7) and/or in the region of the recess (5) of the tension ring (2), in which a positioning lug (12) of the connection region (6) of the blade (4) fits, and defines the blade angle thereby.
5. The ventilator according to one of the claims 1 to 3, characterized in that the receiver (8) has at least one hole (10) in the region of the retaining piece (7) and/or in the region of the recess (5) of the tension ring (2), in which a positioning lug (13) of an indexing piece (12) fits that is non-rotatably dedicated to the connection region (6) of the blade (4), which can be exchanged and/or reversed, and defines the blade angle thereby.
6. The ventilator according to claim 5, characterized in that the indexing piece (12) has a specific color corresponding to the blade angle defined by the positioning lug (13), which can be discerned from the outside through a passage (14) formed in the tension ring (2).
7. The ventilator according to claim 5 or 6, characterized in that the indexing piece (12) defines both the conveyance direction as well as the blade angle according to its insertion, i.e. defines two conveyance directions and two blade angles through the reversal thereof
8. The ventilator according one of the claims 1 to 3, characterized in that a positioning lug (13) is dedicated to the retaining piece (7) and/or the recess (5) inside the receiver (8) formed therefrom, which fits in a recess (5) in the connection region (6) of the blade (4), and defines the blade angle and potentially the conveyance direction thereby.
9. The ventilator according to one of the claims 1 to 8, characterized in that the tension ring (2) is screwed to the rotor (1), in particular to a flange (3), a hub (9), etc. of the rotor (1), from the tension ring-side, i.e. from the front, or from the flange-side, i.e. from the back.
10. The ventilator according to one of the claims 1 to 9, characterized in that the blade (4), the tension ring (2), the retaining element, and optionally, the indexing piece (12), are made of plastic in an injection molding process, and/or aluminum in a pressure die casting process.
Description
[0021] There are now various possibilities to embody and develop the teachings of the present invention in an advantageous manner. For this, reference is made on one hand to the Claims subordinate to Claim 1, and on the other hand, to the following explanations of preferred exemplary embodiments of the invention based on the drawings. In conjunction with the explanations of the preferred exemplary embodiments of the invention based on the drawings, preferred designs and developments of the teachings shall also be explained in general. In the drawings,
[0022] FIGS. 1, 2 and 3 show, in a schematic view, exemplary embodiments of an axial ventilator with an external rotor motor having three, five and seven blades,
[0023] FIG. 4 shows the subject matter of FIG. 3 in an exploded view, with the substantial components of the invention,
[0024] FIGS. 5, 6, and 7 show, in a schematic view, exemplary embodiments of an axial ventilator having three, five and seven blades, with an internal rotor motor,
[0025] FIG. 8 shows the subject matter of FIG. 7 in an exploded view, with the substantial components of the invention,
[0026] FIG. 9 shows, in a schematic view, a tension ring for connecting three blades from the front,
[0027] FIG. 10 shows, in a schematic view, the subject matter of FIG. 9, from the back,
[0028] FIG. 11 shows, in a schematic view, a tension ring for connecting five blades from the front,
[0029] FIG. 12 shows, in a schematic view, the subject matter of FIG. 11, from the back,
[0030] FIG. 13 shows, in a schematic view, a tension ring for connection seven blades from the front,
[0031] FIG. 14 shows, in a schematic view, the subject matter of FIG. 13 from the back,
[0032] FIG. 15 shows, in a schematic view, an exemplary embodiment of a retaining piece,
[0033] FIG. 16 shows, in a cutaway and enlarged view, a cut through the tension ring and the blade, including illustrations of the retaining element and the inserted indexing piece,
[0034] FIG. 17 shows, in a cutaway and enlarged view, an alternative configuration of the assembly according to FIG. 16, wherein the retaining element assumes the task of the indexing piece according to FIG. 16 with a positioning lug,
[0035] FIG. 18 shows, in a schematic view, the angle variation by means of the indexing piece, angle +4°, in the one conveyance direction,
[0036] FIG. 19 shows, in a schematic view, the angle variation by means of the indexing piece, angle −4°, in the one conveyance direction,
[0037] FIG. 20 shows, in a schematic view, the angle variation by means of the indexing piece, angle +4°, in the other conveyance direction,
[0038] FIG. 21 shows, in a schematic view, the angle variation by means of the indexing piece, angle −4°, in the other conveyance direction,
[0039] FIGS. 22 and 23 show, in respective schematic views, an indexing piece for the angles +4° and −4° for both conveyance directions, and
[0040] FIG. 24 shows, in a schematic view, an exemplary embodiment of a blade according to the invention having a connection region at the bottom, which can be supplemented by an indexing piece corresponding to FIGS. 22 and 23.
[0041] FIGS. 1, 2, and 3 show exemplary embodiments of an axial ventilator according to the invention, having an external rotor motor. Accordingly, the rotor 1 is disposed externally, and the blades (three blades according to FIG. 1, five blades according to FIG. 2, and seven blades according to FIG. 3) are connected to a flange 3 of the rotor 1 via a tension ring 2. The conveyance direction and the blade angles are defined according to the orientation of the blades 4, or the indexing piece 12.
[0042] It can be discerned in FIGS. 1, 2, and 3 that different tension rings 2 can be used, corresponding to the number of blades 4, having recesses 5 corresponding to the number of blades 4, which receive the connection regions 6 of the blades 4.
[0043] It can further be discerned in FIGS. 1, 2, and 3 that passages 2a in the manner of front-side screw holes are provided in the tension ring 2, in order to obtain, specifically, the assembly and tightening “from the front.”
[0044] FIG. 4 shows an exploded view of substantial components of the subject matter in FIG. 3, wherein only one blade 4 is depicted therein.
[0045] According to the illustration in FIG. 4, the rotor 1 is shown with the flange 3, to which the respective tension ring 2 is screwed. In order to be able to screw different tension rings 2, corresponding to the number of blades 4, to the flange 3, the flange is provided with a hole pattern 2b, specifically for screwing on different tension rings 2, forming passages 2a, or screw holes. The hole pattern 2b is thus configured for screwing on all of the tension rings 2 in question, corresponding to the screw holes therein.
[0046] The tension ring 2 is provided with a total of seven recesses, each of which interacts with an identical retaining piece 7. The connection region 6 of the blade 4 is encompassed in the recess 5 by the material of the tension ring 2 and the retaining piece 7, and is located in a more or less closed receiver 8 through the interaction of the tension ring 2 and the retaining piece 7 (see FIGS. 16, 17), wherein the entire assembly, i.e. when the blade 4 has been inserted, is screwed to the flange 3 of the rotor 1 via the tension ring 2, and is tightened in place thereby. As a result, a form- and force-fitting connection is obtained.
[0047] FIGS. 5, 6, and 7 show further exemplary embodiments of axial ventilators according to the invention corresponding to FIGS. 1, 2, and 3, but with an internal rotor motor. The rotor 1 runs internally, and the tension ring 2 is connected to the hub 9 of the rotor 1. The blades are defined in accordance with the explanations for FIGS. 1 to 3. In this regard, the same explanations of the variations having the external rotor motor also apply.
[0048] FIG. 8 shows the subject matter of FIG. 7 in an exploded view, wherein here too, the tension ring 2 and its recesses 5 interact with identical retaining pieces 7. The recesses 5 form, together with the retaining pieces 7, receivers 8 for the connecting regions 6 of the blades 4. The screwing on of the tension ring 2 takes places here from the front, through the passages 2a, wherein the tension ring 2 is screwed to the hub 9 of the rotor 1.
[0049] According to the explanations of FIG. 4, the hub 9 is provided with a hole pattern 2b, which is configured such that all of the tension rings 2 in question, in accordance with the passages 2a, or screw holes, can be screwed to the hub 9 of the rotor 1.
[0050] FIG. 9 shows an exemplary embodiment of a tension ring 2 for a total of three blades (not shown), wherein the recesses 5 for receiving one of the respective blades can be seen therein.
[0051] FIG. 10 shows the subject matter of FIG. 9 in a rear view, specifically with a view into the recess 5.
[0052] FIGS. 11 and 12, as well as 13 and 14, show further exemplary embodiments of a tension ring 2, specifically for five and seven blades 4, in each case in a view from the front and from the back. The respective recesses 5 can be clearly seen therein.
[0053] FIG. 15 shows an exemplary embodiment of a retaining piece 7, such as can be used in all of the variations of the tension ring 2 illustrated above in order to form the receiver. The retaining piece 7 is equipped in the interior with a hole 10 into which a positioning lug, not shown in FIG. 15, of an indexing piece can be inserted, which serves to define the blade angle.
[0054] It is furthermore indicated in FIG. 15 that the retaining piece 7 is equipped with ribs 11 on the exterior, which serve to lock the retaining piece 7 in place on the tension ring 2, when it has been inserted. Alternatively, instead of the ribs 11, a type of snap-on/latching or similar connection could act between the retaining piece 7 and the tension ring 2, in order to create the aforementioned locking in place.
[0055] FIG. 16 also shows a passage 14 provided in the tension ring 2, through which the color of the indexing piece 12 can be discerned from outside. The color of the indexing piece 12 corresponds to the angular positions, e.g. +4° and −4°, defined by the indexing piece 12.
[0056] FIG. 17 shows an alternative variation to FIG. 16, for defining the blade angle, in that the retaining piece 7 is equipped therein with a positioning lug 13, which defines a positioning thereof in relation to the bottom of the blade 4, i.e. in relation to the connection region 6 of the blade 4. For this, the connection region 6 of the blade 4 is provided with a recess 16, in which the positioning lug 13 of the retaining piece 7 engages in a locking manner, preferably providing a choice of two different positions.
[0057] FIGS. 18 and 19 show the blade angle of a blade 4 at +4° (FIGS. 18) and −4° (FIG. 19), in each case in the one conveyance direction.
[0058] FIGS. 20 and 21 show the blade angle, likewise at +4° (FIGS. 20) and −4° (FIG. 21), in each case in the other conveyance direction, i.e. with the indexing piece 12 reversed.
[0059] FIGS. 22 and 23 show an exemplary embodiment of an indexing piece 12 with a positioning lug 13 formed thereon, and with an additional locking lug 16.
[0060] Lastly, FIG. 24 shows an exemplary embodiment of a blade 4, wherein this blade can have different shapes with respect to an aerodynamic design. The substantial aspect of the exemplary embodiment shown in FIG. 24 is that a connection region 6 is provided at the bottom, which, on one hand, serves to receive an indexing piece for setting the blade angle, and on the other hand, has a connecting body 17, which is aligned with the recesses 5 in the tension ring 2 and to the interior of the retaining piece 7, specifically such that it fits precisely in the receiver 8 formed by the tension ring 2 and the retaining piece 7.
[0061] With regard to further advantageous designs of the ventilator according to the invention, reference is made to the general portion of the description and to the attached Claims, in order to avoid repetition.
[0062] Lastly, it is expressly noted that the exemplary embodiments of the ventilator according to the invention described above serve only as a means for explaining the claimed teachings, but do not limit said teachings to the exemplary embodiments.
LIST OF REFERENCE SYMBOLS
[0063] 1 rotor [0064] 2 tension ring [0065] 2a passage in tension ring [0066] 2b hole pattern in flange/hub [0067] 3 flange (on rotor) [0068] 4 blade [0069] 5 recess (in tension ring) [0070] 6 connection region (bottom of blade 4) [0071] 7 retaining piece [0072] 8 receiver (comprised of the tension ring and retaining piece) [0073] 9 hub (of the rotor) [0074] 10 hole (in the receiver 8, or in the retaining piece) [0075] 11 ribs (on retaining piece) [0076] 12 indexing piece [0077] 13 positioning lug (of the indexing piece/retaining piece) [0078] 14 passage (in tension ring) [0079] 15 recess (in connection region 6 of the blade 4) [0080] 16 locking lug (on indexing piece) [0081] 17 connecting body (bottom of blade 4/connection region 6)
