Electromagnetic measuring system for detecting length and angle on the basis of the magnetoimpedance effect
11512982 · 2022-11-29
Inventors
Cpc classification
G01D5/145
PHYSICS
G01B7/30
PHYSICS
International classification
G01B7/00
PHYSICS
G01B7/04
PHYSICS
G01B7/30
PHYSICS
Abstract
A measuring arrangement for distance or angle measurement and a corresponding measuring method are described. In accordance with one example, the measuring arrangement comprises a scale having magnetization which varies along a measuring direction and which brings about a correspondingly varying magnetic field. The measuring device furthermore comprises at least one scanning head which is permeated by the varying magnetic field depending on the relative position with respect to the scale in the measuring direction. The scanning head comprises the following: at least one ferromagnetic film having, on account of the magneto impedance effect, a local electrical impedance that is dependent on the magnetic field and varies along the measuring direction, and at least one sensor unit configured to generate at least two phase-shifted sensor signals which are dependent on the local electrical impedance of the film.
Claims
1. A measurement system for measuring paths or angles, comprising a scale that has a magnetization which varies along a direction of measurement and which generates a correspondingly varying magnetic field, and at least one read head that is penetrated by the varying magnetic field in dependency on the relative position to the scale in the direction of measurement and which comprises the following: at least one ferromagnetic foil which, due to the magnetoimpedance effect, exhibits a varying local electrical impedance, which depends on the magnetic field, along the direction of measurement; and at least one sensor unit configured to produce two phase-shifted sensor signals that are dependent on the local electrical impedance of the at least one ferromagnetic foil.
2. The measurement system in accordance with claim 1, further comprising a signal source configured to provide an alternating current that has constant amplitude and constant frequency, wherein the at least one sensor unit comprises at least one emitter coil that is connected to the signal source and that is inductively coupled to a planar receiver coil, and wherein the at least one ferromagnetic foil functions as an iron core in which the at least one emitter coil induces eddy currents that depend on the local impedance of the at least one ferromagnetic foil.
3. The measurement system in accordance with claim 1, further comprising: a signal source configured to provide an alternating current that has a constant amplitude and a constant frequency and that is supplied to at least two ferromagnetic foils arranged, spaced apart, along the direction of measurement, wherein the at least two ferromagnetic foils themselves comprise the sensor elements of the at least one sensor unit and wherein the magnetic field that varies along the direction of measurement and which depends on the position of the scale relative to the at least one read head influences the impedance of the at least two ferromagnetic foils, which is evaluated as measurement information.
4. The measurement system in accordance with any of claim 1 or 3, wherein the local current strengths in the at least one ferromagnetic foil that locally vary due to the magnetic field are detected by planar coils.
5. The measurement system in accordance with any of claims 1 to 2, wherein the formation of each of the sensor signals is carried out by forming the difference between each of two measurement information signals; wherein the two measurement information signals are each generated by a pair of individual sensor elements that are arranged spaced apart in the at least one sensor unit along the direction of measurement.
6. The measurement system in accordance with any of claims 1 to 5, wherein the scale has a regular division with a twofold period (2.Math.λ) and wherein the at least one sensor unit comprises at least two sensor elements from a first group and at least two sensor elements from a second group, wherein the sensor elements of the first group are at a distance to each other that roughly corresponds to uneven multiple of the half period ((2n+1).Math.λ/2) and wherein the sensor elements of the second group are at a distance relative to the sensor elements of the first group that roughly corresponds to a multiple of the half period plus a quarter of the period (n.Math.λ+λ/4).
7. The measurement system in accordance with any of claims 1 to 6, wherein the scale comprises numerous magnetic tracks extending next to each other.
8. The measurement system in accordance with any of claims 1 to 7, wherein the scale has an absolute code that specifically defines the position of the scale relative to the at least one read head.
9. The measurement system in accordance with any of claims 1 to 8, wherein the scale has a cylindrical shape the division of the scale is an angular division.
10. The measurement system in accordance with any of claims 1 to 8, wherein the functionality of the at least one ferromagnetic foil is maintained both in a linear and a nonlinear range, as well as in the presence of magnetic saturation.
11. A method for measuring the relative position between a scale and a read head that is spaced apart from the scale; the method comprising: producing a magnetic field that varies along a direction of measurement by means of a scale that exhibits a magnetization which varies along the direction of measurement; influencing the local electrical impedance of at least one foil that is arranged in the at least one sensor unit, wherein, due to the magnetoimpedance effect, the local electrical impedance is dependent on the local magnetic field and thus on the position of the scale relative to the at least one sensor unit, and thereby producing at least two phase-shifted measurement signals; detecting a signal, by means of a sensor element, which represents the local electrical impedance in a region of the at least one foil.
12. The method in accordance with claim 11, further comprising: supplying a high-frequency alternating current to the at least one foil, wherein the current distribution along the direction of measurement is dependent on the local electrical impedance of the at least one foil, and evaluating, in particular demodulating, the signal detected by the sensor element.
13. The method in accordance with claim 12, wherein detecting a signal by means of a sensor element comprises: tapping a voltage off of at least one foil, wherein the voltage is dependent on the local impedance or detecting—by means of a planar coil or of a magnetic field-sensitive semiconductor element or of a thin-layer sensor element—a sensor signal that represents a strength of a magnetic field produced by the alternating current flowing locally through the at least one foil.
14. The method in accordance with claim 13, wherein the local electrical impedance of the at least one foil influences the eddy currents induced by at least one emitter coil, wherein, as a sensor element, a planar receiver coil is used that is inductively coupled to the at least one emitter coil and the at least one foil functions as an iron core.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments will now be described in greater detail based on the figures. The illustrations are not necessarily true to scale and the invention is not limited to the aspects illustrated here. Instead emphasis is place on illustrating the underlying principles of the invention:
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DETAILED DESCRIPTION
(10) The embodiments described here (see
(11) These two main components of the measurement apparatus (scale 1 and read head 2) are arranged with an air gap “d” between them and are mechanically coupled to two machine elements which can move linearly or rotationally relative to each other and whose relative or absolute position (linear position or angular position) is being detected.
(12) By means of the magnetic fields produced by the scale division in the ferromagnetic foil arranged in the read head 2, corresponding regions of higher and lower permeability, that is, of higher and lower impedance, are generated. This position-dependent variation in impedance is detected using one or more sensor elements and, following the electronic processing in the evaluation circuitry of the sensor signals generated by the sensor elements, it is reproduced in the form of positional information. In comparison to other sensors (AMR, GMR, etc.), the measuring systems described here can produce valid positional information even when the ferromagnetic foil, or local regions thereof, is (are) magnetically saturated. This means that the functionality of the ferromagnetic foil remains intact, irrespective of whether the foil is employed in a magnetically linear or a magnetically non-linear area of whether or not it is magnetically saturated.
(13)
(14) The measuring system further has a read head 2 comprised of a magnetic impedance sensor constructed on a thin flexible substrate (hereinafter designated as sensor unit 3), as well as an evaluation circuitry 4 configured to process the sensor signals of the sensor unit 3 and to convert them into information regarding the relative position of the read head (in relation to the scale 1 and in the direction of measurement “x”). The scan is carried out contactles sly at a distance “d” (air gap) of the scale 1 to the read head 2.
(15) The functioning of the measurement system in accordance with the example of
(16) In the example illustrated here, the ferromagnetic foils 8 (sensor elements) within each pair of 2 sensor elements are arranged at a distance of approximately λ/2 to each other, wherein 2.Math.λ is the (magnetic) division period of the scale 1. The length of a sensor element roughly corresponds to the magnetic width of the scale 1 transversely to the direction of measurement. A first pair of the foils 6, labeled S+ and S−, is designated for a sine channel, whereas a second pair of foils 6, labeled C+ and C−, is designated for a cosine channel. The two pairs of foils (S+, S− and C+, C−) are arranged on the substrate at a distance of approximately n.Math.λ+λ/4 to each other, wherein n is a whole number.
(17) In one particular embodiment, numerous first pairs of foils can be designated for the sine channel and numerous second pairs of foils can be designated for the cosine channel. Two of the pairs of foils designated for the sine channel (or for the cosine channel) are arranged at a distance of n.Math.λ to each other, whereas each of the two pairs of foils, as previously mentioned, are at a distance of approximately n.Math.λ+λ/4 to each other when they are arranged in different channels.
(18) The thickness of the foils 6 may fall within the approximate range of 5 μm to 30 μm, depending on how the measurement system is designed and on the properties of the materials used, the work frequency, division periods, etc.
(19) For the sake of simplicity, only a minimal number of sensor elements are illustrated in
(20) In accordance with the example of
(21) The sensor elements 6 (foils) arranged in the sensor unit 2 are penetrated by the magnetic field generated by the scale 1 (magnetic flux density B). As mentioned, the magnetic field varies along the direction of measurement (the direction x) in accordance with the division of the scale and therefore the local magnetic field strength/flux density in the sensor elements 6 depends on the relative position of the sensor unit 2 to the scale 1. When the scale is shifted relative to the sensor unit the magnetic field moves correspondingly.
(22) As previously mentioned, the magnetoimpedance effect (GMI effect) causes the relative permeability in each of the sensor elements/foils 6 to change in dependency on the magnitude of the magnetic flux density B, causing the current penetration depth (Skin effect) of the high-frequency excitation current to also change as a result and thereby changing the impedance of the sensor elements/foils 6, as well. Measuring the impedance of the four sensor elements/foils 6 by means of the evaluation circuitry 4 reveals the dependency of these impedances on the relative position of the read head 2 to the scale 1. As mentioned, a constant current i can be supplied to the sensor elements/foils 6 and the resulting voltages U.sub.S+, U.sub.S− and U.sub.C+, U.sub.C− (the drops in voltages throughout the sensor elements 6) can be evaluated.
(23) In order to achieve a high degree of resistance to interference and to suppress any undesired signal offset or static noise, the signal detection (e.g. voltages U.sub.S+, U.sub.S− and U.sub.C+, U.sub.C−) can be carried out differentially, thereby determining a sine signal (U.sub.S) from the voltage difference obtained by U.sub.S+−U.sub.S− and determining a cosine signal (U.sub.C) from the voltage difference obtained by U.sub.C+−U.sub.C− (e.g. with the aid of differential amplifiers 42 and 43). The differential signals U.sub.S and U.sub.C (sine and cosine signals) have the same frequency as the high-frequency carrier current i. The signals U.sub.S and U.sub.C are demodulated in the example of
(24) The design of an electronic circuit that can amplify and transform the sensor signals and provide them to the electronic circuitry that is connected downstream for determining position and/or controlling the drive via the well-known, standardized interfaces at the output of the read head 2 is also commonly known and will not be described further here. It is important to note, however, that, by generating the two phase-shifted sinusoidal signals, the specific direction of movement and the electric angle in a period can be definitively determined.
(25) As previously mentioned, the four ferromagnetic foils (sensor elements 6) can move within the sensor unit 3 relative to the magnetic scale 1. A current, constant in frequency and amplitude (carrier current i) and generated by current source 41 disposed in the evaluation circuitry 4, runs through these sensor elements 6. The drop in voltage (see
(26) and i=I.sub.0 sin ωt
(27) results in:
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(29) and analogously:
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(31) and, after obtaining the differences (operation amplifier 43) for each of the two measurement channels (sine and cosine channels):
(32) U.sub.S=U.sub.S+−U.sub.S−=U.sub.k sin α sin ωt
U.sub.C=U.sub.C+−U.sub.C−=U.sub.k cos α sin ωt
(33) With the aid of these two “quadrature” voltages, the electric angle and the direction of movement can be determined in a well-known manner using the demodulators 44, the analog to digital converters 45 and further digital processing and these can be output as the position information “x”.
(34) Here attention should be called to the fact that, as opposed to inductive measurement systems, the sensor signal periods λ are only half as long as the division periods (2λ) of the scale because the impedance changes here only depend on the magnitude of the flux density B and not on its direction vector. This produces significant advantages for the design of the measurement system and allows for greater accuracy and resolution.
(35) It should further be noted that, as a result of the high degree of efficiency exhibited by the magnetoimpedance effect in the embodiments described here, higher sine and cosine signal amplitudes are achieved, which allows for a comparatively large air gap d and makes the measurement system described in the embodiments illustrated here suitable for a much wider range of applications than conventional measurement systems.
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(37) The recesses 8 in the foils may also be omitted from this embodiment if the system dimensions allow. The receiver coils 10 can be implemented, for example, as a multilayer printed circuit board. With the application of generally known methods, the magnetic fields that are detected by the receiver coils 10 can also be detected by other types of sensors such as semiconductor sensors, for example, Hall sensors, or by magnetic thin-film sensors such as, for example, magnetic resistance (MR), giant magnetic resistance (GMR) or anisotropic magnetic resistance (AMR) sensors.
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(39) In an as such known manner, the emitter coils 11 induce eddy currents in the ferromagnetic foil 6. The strength and the spatial position (along the direction of measurement “x”) of these eddy currents depend on the variable magnetoimpedance in certain regions of the foil 6 and is inversely proportional to the local magnetic flux density B of the magnetic field generated by the scale 1. The receiver coils 10 essentially fulfill the same function as in the previous example of
(40) As indicated previously, the fact that the scanned surface encompasses numerous periods of the scale is an advantage for the position measurement apparatus. By employing the embodiments of this measurement apparatus with its flexible foil-like sensor units 3, a measurement apparatus for measuring angles can also be realized while keep the air gap d the same. One such exemplary implementation is illustrated in
(41) The surface of the read head 2 or, respectively, of the sensor unit 3 can be easily adapted to any outer diameter of the encoder wheel. In the case of other measurement systems that instead comprise rigid sensor elements, this is not easily done.
(42) Length and angle measurement systems can be generally categorized, in accordance with their functionality, as incremental and absolute measurement systems. Incremental measurement systems only have a periodically structured scale 1 and the positional information can be output in the form of upward or downward counts of measuring pulses after an electric “reset”. Absolute measurement systems, on the other hand, can provide the absolute position of the scale 1 relative to the read head 2 at any point in time and irrespectively of the preceding waveform.
(43) In order to obtain one or more “reference pulses” using incrementally working measurement systems, an additional second track, extending parallel to the main measurement track, may be provided. This “reference track” can be realized in all of the embodiments described here as any desired sequence of individual pairs of north/south poles. A sensor disposed in the sensor unit can be realized with the same technology as the sensor elements in the embodiments described above and, when a pair of north/south poles is detected, it can detect and output a corresponding reference signal.
(44) In addition, a system for detecting the absolute (lateral or angular) position can also be realized for each of the exemplary measurement systems described here (see
(45) For measuring the absolute position, the scale has a code that specifically defines an absolute position and which can be realized according to various principles. As one example, in
(46) Naturally, in order to obtain a higher positional resolution, an absolute track can be applied on the scale parallel to a high resolution incremental track and the two can be evaluated in combination using known methods.
(47) In the following, a few aspects of the embodiments described here will be summarized. The following listing should not be understood as exhaustive, but rather simply exemplary.
EXAMPLE 1
(48) A measurement system for measuring path or angle, comprising a scale 1 with a magnetization that varies in a direction of measurement x and that generates a correspondingly varying magnetic field B, further comprising at least one sensor unit 2 that is penetrated by the magnetic field B and which comprises the following: at least one ferromagnetic foil 6 which, due to the magnetoimpedance effect, exhibits a local electrical impedance that is dependent on the magnetic field B and which varies along the direction of measurement x; still further comprising at least one sensor element (cf. e.g.
EXAMPLE 2
(49) The measurement system in accordance with example 1, further comprising a signal source 41 (cf.
EXAMPLE 3
(50) The measurement system in accordance with example 1, further comprising a signal source 41 (cf.
EXAMPLE 4
(51) The measurement system in accordance with example 1, further comprising a signal source 41 (cf.
EXAMPLE 5
(52) The measurement system in accordance with any of the examples 1 to 4, wherein the at least one sensor element comprises a planar coil (cf.
EXAMPLE 6
(53) The measurement system in accordance with any of the examples 1 to 5, wherein the at least one sensor element comprises a first sensor element S+ and a second sensor element S− arranged next to each other along the direction of measurement and wherein the sensor signals US+, US− of the first sensor element S+ and of the second sensor element S− are combined into a differential signal (cf.
EXAMPLE 7
(54) The measurement system in accordance with example 1, wherein the at least one sensor element comprises a planar coil 10, wherein the sensor unit 3 further comprises at least one emitter coil 11 that is connected to the signal source 41 and that is inductively coupled to the at least one planar coil 10 (cf.
EXAMPLE 8
(55) The measurement system in accordance with any of examples 1 to 7, wherein the scale 1 has a regular division 2.Math.λ, and wherein the at least one sensor element comprises at least two sensor elements from a first group and at least two sensor elements from a second group, wherein the sensor elements of the first group are at a distance to each other that corresponds to a multiple of the half division λ and wherein the sensor elements of the second group are at a distance to the sensor elements of the first group that corresponds to a multiple of the half division plus one quarter of the division (i.e. n.Math.λ+λ/4).
EXAMPLE 9
(56) The measurement system in accordance with any of the examples 1 to 8, wherein the scale 1 comprises numerous tracks extending next to each other.
EXAMPLE 10
(57) The measurement system in accordance with any of the examples 1 to 9, wherein the scale 1 has an absolute code that specifically defines the position of the scale 1 relative to the sensor unit 2.
EXAMPLE 11
(58) The measurement system in accordance with any of the examples 1 to 10, wherein the scale 1 has a cylindrical shape and the division of the scale 1 is an angle division.
EXAMPLE 12
(59) A method for measuring the relative position between a scale land a sensor unit 2 spaced apart from the scale 1. In accordance with this example, the method comprises generating, by means of the scale 1, which has a varying magnetization along the direction of measurement, a magnetic field B that varies along a distance of measurement x and further comprises influencing the local electrical impedance of at least one foil 6 arranged in the sensor unit 2, wherein, due to the magnetoimpedance effect, the local electrical impedance is dependent on the local magnetic field and likewise on the position of the scale 1 relative to the sensor unit 2. The method further comprises detecting, by means of at least one sensor element, a signal representing the local electrical impedance in a region of the at least one foil 6.
EXAMPLE 13
(60) The method in accordance with example 11, further comprising: supplying a high-frequency alternating current to the at least one foil 6, wherein the current density along the direction of measurement x depends on the local electrical impedance of the at least one foil 6 and comprising the demodulation of the signal detected by the sensor element.
EXAMPLE 14
(61) The method in accordance with example 13, wherein detecting a signal by means of a sensor element comprises the following: tapping a voltage from the at least one foil 6, wherein the voltage is dependent on the local impedance, or detecting—by means of a planar coil or of a magnetic field-sensitive semiconductor element or of thin layer sensor elements—a sensor signal representing a strength of a magnetic field generated by the alternating current flowing through the at least one foil 6.
EXAMPLE 15
(62) The method in accordance with example 13, wherein the local electrical impedance of the at least one foil 6 is influenced by the alternating current flowing through the at least one emitter coil 11, wherein a planar coil is used as the sensor element that is inductively coupled to the emitter coil 11 and the at least one foil 6 functions as an iron core.
(63) All of these examples can be employed both in systems for measuring paths (from shifts or from a position), as well as in systems for measuring angles (in rotating encoders). Each and every example also makes it possible to carry out both an incremental (relative) measurement of (angular) position, as well as a measurement of an absolute (angular) position.