Motorcycle
11679839 ยท 2023-06-20
Assignee
Inventors
Cpc classification
H02K49/102
ELECTRICITY
B62K11/04
PERFORMING OPERATIONS; TRANSPORTING
B62M19/00
PERFORMING OPERATIONS; TRANSPORTING
B62K11/00
PERFORMING OPERATIONS; TRANSPORTING
B62M17/00
PERFORMING OPERATIONS; TRANSPORTING
B62M23/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62M23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The power transmission mechanism includes a non-contact power transmission mechanism and a mechanical power transmission mechanism, both of which are provided in parallel on a power unit side or a rear wheel side. The mechanical power transmission mechanism has a crown gear and a pinion that are meshed at the time of low-speed rotation of the engine and are separated at the time of medium-high speed rotation thereof.
Claims
1. A motorcycle comprising a power transmission mechanism configured to transmit power of a power unit to a rear wheel, wherein the power transmission mechanism includes a non-contact power transmission mechanism and a mechanical power transmission mechanism which are provided on a power unit side or a rear wheel side, the non-contact power transmission mechanism includes a magnetic disk whose principal surface is magnetized and a magnetic shaft facing the principal surface of the magnetic disk, the magnetic disk configured to rotate around its axis, the mechanical power transmission mechanism includes an engagement and separation member, the engagement and separation member being engaged when the magnetic disk or the magnetic shaft is rotated at a low speed, the engagement and separation member being separated when the magnetic disk or the magnetic shaft is rotated at a medium to high speed.
2. The motorcycle according to claim 1, wherein the power transmission mechanism is provided on the power unit side, and the power of the power unit is transmitted to the rear wheel through the power transmission mechanism and a speed reduction mechanism.
3. The motorcycle according to claim 1, wherein the engagement and separation member of the mechanical power transmission mechanism includes a first gear provided on a magnetic disk side of the magnetic disk and a second gear provided on a magnetic shaft side of the magnetic shaft, and teeth of the first gear are arranged so as to surround the magnetic disk.
4. The motorcycle according to claim 3, wherein the first gear is a crown gear and the second gear is a pinion meshing with the crown gear.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(18) Embodiments of a motorcycle according to the present invention will be described in detail below with reference to the accompanying drawings.
Embodiments
(19) [Configuration]
(20)
(21) The motorcycle 10 includes a vehicle body frame 12.
(22) The vehicle body frame 12 includes a head pipe 14, a main frame 16 including a pair of left and right frames, and a rear frame 22. The main frame 16 extends obliquely downward and rearward from the head pipe 14 and supports the engine 15A. The engine 15A may be replaced by an electric motor. The rear frame 22 extends rearward from an upper rear end portion of the main frame 16 and supports a rear portion of the vehicle body including a battery (not shown), a seat 18, and a rear fender 20.
(23) The rear frame 22 is provided with a rear trunk 24 at a rear portion of the seat 18.
(24) The pair of left and right frames of the main frame 16 includes a pair of left and right pivot plates 28 provided at the rear end portion of the main frame 16 and supporting a swing arm 26.
(25) The pivot plates 28 are provided with a pivot shaft 30 which is a bolt extending in the vehicle width direction. The swing arm 26 extends rearward from the pivot shaft 30. A cushion unit (not shown) that absorbs impact is provided between the swing arm 26 and the main frame 16. A rear wheel 32 is pivotally supported on a tip end portion of the swing arm 26.
(26) A power unit 17A including the engine 15A and a transmission (TM) 36 is suspended by the main frame 16 and the pivot plates 28. Power from the power unit 17A is transmitted to the rear wheel 32 through a drive shaft 40 that connects the power unit 17A and the rear wheel 32. The drive shaft 40 is inserted into the swing arm 26.
(27)
(28) As shown in
(29) In
(30) In the motorcycle 10 having a relatively large displacement according to the first embodiment, the power transmission mechanism 50A is arranged on the power unit 17A side including the engine 15A and the transmission 36, which is referred to as a drive side of the drive shaft 40.
(31) Referring back to
(32) [Power Transmission Mechanism 50A]
(33) As described with reference to
(34) The power transmission mechanism 50A of the motorcycle 10 according to the first embodiment includes a non-contact power transmission mechanism 60 and a mechanical power transmission mechanism 64A provided in parallel with the non-contact power transmission mechanism 60, both of which will be described in detail later.
(35) As shown in
(36) [Configuration of Non-Contact Power Transmission Mechanism 60]
(37)
(38) As shown in
(39) The magnetic shaft 90 is configured by a magnetic cylinder 84 and the drive shaft 40 fitted into a shaft hole of the magnetic cylinder 84.
(40) The magnetic cylinder 84 is configured by a yoke cylinder 92 made of a magnetic material into which the drive shaft 40 is fitted, and a permanent magnet cylinder 94 fitted on the yoke cylinder 92. In other words, the magnetic cylinder 84 is configured by the permanent magnet cylinder 94 as an outer cylinder, the yoke cylinder 92 as an inner cylinder fitted into the outer cylinder, and the drive shaft 40 fitted into the shaft hole of the yoke cylinder 92, all of which are arranged concentrically.
(41) On the other hand, the shaft-attached magnetic disk 79 is configured by a ring-shaped magnetic disk 80 and the output shaft 34 fitted into a shaft hole of the magnetic disk 80.
(42) The magnetic disk 80 includes a ring-shaped yoke disk 86 made of a magnetic material and a ring-shaped permanent magnet disk 82 fixed to one surface of the yoke disk 86.
(43) As shown in
(44) As shown in
(45) The principal surface of the permanent magnet disk 82 is a magnetic surface in which radially curved magnetic teeth (magnetic bands) are magnetized such that polarities S and N alternate with respect to the rotation direction.
(46) On the other hand, the side surface of the permanent magnet cylinder 94 is a magnetized cylindrical side surface 93 in which spiral magnetic teeth (magnetic bands) are magnetized such that polarities S and N alternate with respect to the rotation direction.
(47) [Operation of Non-Contact Power Transmission Mechanism 60]
(48) In the non-contact power transmission mechanism 60 configured as described above, as shown in
(49) In
(50) In this case, the shaft-attached magnetic disk 79 and the magnetic shaft 90 rotate around their axes in a non-contact manner due to magnetic attraction force and magnetic repulsion force between the rotating magnetic disk 80 and the cylindrical side surface 93 of the rotating permanent magnet cylinder 94.
(51) The rotation ratio in the non-contact power transmission mechanism 60 is determined by the ratio of the number of magnetic teeth (the number of poles) provided on the outer peripheral portion of the principal surface of the magnetic disk 80 to the number of poles provided on one circumference of the outer periphery of the permanent magnet cylinder 94. By appropriately setting the number of these poles, it is possible to appropriately set the ratio of the rotation speed (number of rotations) of the permanent magnet cylinder 94 on the driven side to the rotation speed (number of rotations) of the magnetic disk 80 on the drive side.
(52) The ratio of the rotation speed on the driven side to the rotation speed on the drive side may be set to 1:1, 1:n, or m:1 (n and m are integers).
(53) In the non-contact power transmission mechanism 60 described with reference to
(54) The present invention is not limited to this, and the magnetic shaft (shaft-attached magnetic cylinder) 90 may be the drive side and the shaft-attached magnetic disk 79 may be the driven side.
Second Embodiment
(55) Next, for the convenience of understanding the power transmission mechanism 50A (
(56)
(57) As shown in
(58) Actually, since the power unit 17B includes a speed reduction mechanism, the speed reduction ratio of the non-contact power transmission mechanism 60 is set to approximately 1:1.
(59) Due to the rotation of the engine 15B, the shaft-attached magnetic disk 79, in other words, the engine output shaft 34 and the magnetic disk 80 rotate integrally in the direction of the arrow.
(60) The permanent magnet cylinder 94 (magnetic shaft 90) rotates in synchronization with the rotation of the magnetic disk 80.
(61) The magnetized cylindrical side surface 93 of the magnetic shaft 90 (the cylindrical side surface of the permanent magnet cylinder 94) is disposed at a predetermined distance s from the magnetic surface (principal surface) of the magnetic disk 80.
(62) One end of the drive shaft 40 is mechanically coupled to the magnetic shaft 90. The drive shaft 40 constituting the shaft drive mechanism 52B rotates in the arrow direction.
(63) The other end of the drive shaft 40 rotates a rear wheel axle 48 (rear wheel 32) in the arrow direction (forward direction) via a constant velocity joint 42 (not shown in
(64) As described above, in the motorcycle 10 according to the second embodiment having relatively small and medium displacement, the power of the power unit 17B is transmitted to the rear wheel 32 using the power transmission mechanism 50B that includes only the non-contact power transmission mechanism 60. Thus, smooth travelling can be performed with low vibration and low noise, in the entire speed range from starting to high speed.
(65) In this case, as compared with a motorcycle 10P according to the prior art shown in
(66) Further, in the power transmission mechanism 50B, precise shim adjustment of a speed reduction mechanism 37 (bevel gear/bevel pinion speed reduction mechanism having a speed reduction ratio of approximately 1:1), a universal joint 49, and the like related to a shaft drive mechanism 52E (
First Embodiment
(67) Next, the power transmission mechanism 50A (
(68)
(69) A so-called clutch mechanism is applied to the mechanical power transmission mechanisms (also referred to as power interrupting mechanisms) 64A and 64B. Each of the mechanical power transmission mechanisms 64A and 64B includes a crown gear 100 on the drive side and a pinion 106 on the driven side. The crown gear 100 is also referred to as a shaft-attached crown gear or a first gear, and the pinion 106 is also referred to as a shaft-attached pinion or a second gear.
(70) In the mechanical power transmission mechanisms 64A and 64B, the crown gear 100 and the pinion 106 are meshed (connected) with each other during starting and low-speed traveling, and power is transmitted from the crown gear 100 to the pinion 106. On the other hand, during medium-speed or high-speed traveling, the connection between the crown gear 100 and the pinion 106 is disconnected by centrifugal force, and transmission of power from the crown gear 100 to the pinion 106 is blocked. The crown gear 100 and the pinion 106 in pairs form an engagement and separation member.
(71) As shown in
(72) On the other hand, the crown gear 100 has a large-diameter cylindrical portion 102, and is provided with wavy teeth 104 extending in the axial direction along the outer periphery of the cylindrical portion 102 on its side facing the pinion 106.
(73) As shown in
(74) A flange portion 126 including the teeth 104, the cylindrical portion 102, the disk portion 122, and the cylindrical shaft portion 114 is formed by integral molding.
(75) As shown in
(76) Returning to
(77) A rivet-shaped portion 128 including the spline shaft 118 and the yoke disk 86 of the magnetic disk 80 may be formed by integral molding.
(78) In the spline shaft 118 formed in the rivet-shaped portion 128, a flange portion 119 is formed on the engine output shaft 34 side, the flange portion 119 is fixed to the engine output shaft 34, and the engine output shaft 34 and the magnetic disk 80 are integrally rotatable.
(79) The flange portion 126 is biased by compression force of a spring 116 provided between an end portion of the cylindrical shaft portion 114 and the flange portion 119 so as to be slidable outward in the axial direction (a direction indicated by thick (open) arrows in
(80) When the engine output shaft 34 stops rotating or rotates at low speed as shown in
(81) In this case, the rotation of the engine output shaft 34 is transmitted as the rotation of the drive shaft 40 through the crown gear 100 and the pinion 106 (engagement and separation member). Since the teeth 104 of the crown gear 100 have a wavy shape, when the rivet-shaped portion 128 moves in the arrow direction shown in
(82) As shown in
(83) On the back surface of the magnetic disk 80 (yoke disk 86), at least three grooves 120 are provided. The grooves 120 extend radially outward from the side peripheral portion of the columnar portion 150 and gradually become shallower.
(84) The central angles between at least three grooves 120 are set to be equal angles (120 degree intervals in the case of three grooves, 90 degree intervals in the case of four grooves, 72 degrees in the case of five grooves, 60 degree intervals in the case of six grooves . . . ). Balls 148 are inserted into the respective grooves 120. The diameters of the balls 148 are set such that the bottom surface of the columnar portion 150 can contact the principal surface of the disk portion 122 when the engine output shaft 34 is stopped as shown in the
(85) Centrifugal force acts on the balls 148 by the rotation of the engine output shaft 34. When the centrifugal force on the balls 148 exceeds the compression force of the spring 116 at a predetermined rotation speed (a transition speed between low speed and medium speed), the balls 148 move radially outward in the grooves 120.
(86) The principal surface of the disk portion 122 of the flange portion 126 is pushed in the direction of arrow as shown in
(87) At a rotational speed exceeding the predetermined rotation speed, in other words, at a vehicle speed equal to or higher than the medium to high speed, the rotation of the engine output shaft 34 is transmitted to the drive shaft 40 only by the non-contact power transmission mechanism 60.
(88) Before the crown gear 100 and the pinion 106 are disengaged from each other, the rotational power of the engine output shaft 34 is transmitted to the drive shaft 40 through both the non-contact power transmission mechanism 60 and the mechanical power transmission mechanism 64A.
(89)
(90) When the centrifugal force acts, each of the weights 130 rotates in the arrow direction, and the inner surface of the disk portion 122 of the flange portion 126 is pushed in the direction of thick (open) arrow (the axial direction of the engine output shaft 34) by a protruding portion 154 of the weight 130. Thus, the teeth 104 of the crown gear 100 and the teeth 110 of the pinion 106 are disengaged from each other.
(91) [Operation of Power Transmission Mechanism 50A]
(92) As shown in
(93) [First Modification]
(94)
(95) In the motorcycle 10, the power transmission mechanism 50C is provided between the rear wheel 32 and the drive shaft 40. The power transmission mechanism 50C replaces the speed reduction mechanism 44.
(96) A magnetic shaft 90 provided with a permanent magnet cylinder 94 is disposed on the constant velocity joint 42 side of the power transmission mechanism 50C, and a magnetic disk 80 is disposed on the rear wheel 32 side. The magnetic disk 80 rotates integrally with the rear wheel axle 48 (see
(97) The power transmission mechanism 50C includes a non-contact power transmission mechanism and a mechanical power transmission mechanism in parallel. The motorcycle 10 is a vehicle having a relatively large displacement.
(98) [Second Modification]
(99)
(100) In the motorcycle 10, a power transmission mechanism 50D is provided between the rear wheel 32 and the drive shaft 40. The power transmission mechanism 50D replaces the speed reduction mechanism 44.
(101) A magnetic shaft 90 including a permanent magnet cylinder 94 having a magnetized cylindrical side surface 93 is disposed on the constant velocity joint 42 side of the power transmission mechanism 50D, and a magnetic disk 80 is disposed on the rear wheel 32 side. The magnetic disk 80 rotates integrally with the rear wheel axle 48 (see
(102) The power transmission mechanism 50D includes only a non-contact power transmission mechanism, and the motorcycle 10 has a relatively small displacement.
(103) The present invention is not limited to the above-described embodiments, and various configurations can be adopted based on the description of the specification. For example, the engine output shaft may be a magnetic shaft, and the drive shaft may be provided with a magnetic disk. Alternatively, the drive shaft may be provided with a magnetic shaft, and the rear wheel may be provided with a magnetic disk. Further, the present invention does not have to be applied to a motorcycle, but may be applied to a three-wheeled or four-wheeled vehicle.