Battery system
11680988 · 2023-06-20
Assignee
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/425
ELECTRICITY
H01M10/4207
ELECTRICITY
H01M10/482
ELECTRICITY
International classification
H01M10/42
ELECTRICITY
Abstract
A battery system capable of avoiding an over charge with a simple sensor element comprises: a battery module including a battery pack A including a plurality of battery cells connected in series, and a battery pack B including a plurality of battery cells connected in series, connected in parallel, a monitoring unit configured to monitor a condition of the battery module, and a control unit configured to control at least a charge of the battery module. The monitoring unit includes: a first current sensor configured to measure a total current I.sub.A of the battery pack A, and a second current sensor configured to measure a total current I.sub.B of the battery pack B. The control unit calculates a determining value based on the total current I.sub.A and determines an occurrence of an over charge based on the determining value.
Claims
1. A battery system comprising: a battery module including a battery pack A including a plurality of battery cells connected in series, and a battery pack B including a plurality of battery cells connected in series, connected in parallel, a monitoring unit configured to monitor a condition of the battery module, and a control unit configured to control at least a charge of the battery module, and the monitoring unit includes: a first current sensor configured to measure a total current I.sub.A of the battery pack A, and a second current sensor configured to measure a total current I.sub.B of the battery pack B, and the control unit is: configured to calculate a determining value based on the total current I.sub.A and the total current I.sub.B, and configured to determine an occurrence of an over charge based on the determining value; wherein the control unit calculates a slope of a current ratio of the total current I.sub.A and the total current I.sub.B as the determining value, and the control unit determines the occurrence of the over charge from a condition, wherein the slope of the current ratio is a threshold or more, is maintained for a predetermined time.
2. The battery system according to claim 1, wherein the control unit calculates a current ratio of the total current I.sub.A and the total current I.sub.B as the determining value, and the control unit determines the occurrence of the over charge from a condition, wherein a value of the current ratio is a threshold or more, is maintained for a predetermined time.
3. The battery system according to claim 2, wherein the predetermined time is 1 second or more.
4. A battery system comprising: a battery module including a battery pack A including a plurality of battery cells connected in series, and a battery pack B including a plurality of battery cells connected in series, connected in parallel, a monitoring unit configured to monitor a condition of the battery module, and a control unit configured to control at least a charge of the battery module, and the monitoring unit includes: a first current sensor configured to measure a total current I.sub.A of the battery pack A, and a second current sensor configured to measure a total current I.sub.B of the battery pack B, and the control unit is: configured to calculate a determining value based on the total current I.sub.A and the total current I.sub.B, and configured to determine an occurrence of an over charge based on the determining value; wherein the control unit calculates an absolute value of a difference between an integrated value S.sub.A of the total current I.sub.A and an integrated value S.sub.B of the total current I.sub.B as the determining value, and the control unit determines the occurrence of the over charge from the absolute value being a threshold or more, and a constant increase of both of the integrated value S.sub.A and the integrated value S.sub.B during a period of a base point to the threshold.
5. The battery system according to claim 4, wherein a battery cell in the battery pack A and a battery cell in the battery pack B respectively include a cathode layer, an anode layer, and an electrolyte layer formed between the cathode layer and the anode layer, and the electrolyte layer includes an inorganic solid electrolyte.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11) A battery system in the present disclosure will be hereinafter described in detail.
(12)
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(14) Also, battery system 20 shown in
(15) According to the present disclosure, a battery system capable of avoiding an over charge with a simple sensor element may be obtained by using the determining value calculated based on total current I.sub.A and total current I.sub.B. As described above, the voltage per battery cell is measured in Patent Literature 1 in order to estimate respective charging conditions of the plurality of battery cells. In this case, a voltage detecting line is necessary per battery cell so that the sensor element is likely to be complicated. In contrast to this, since there is no need to provide the voltage detecting line per battery cell in the present disclosure, the sensor element may be simplified.
(16) In the present disclosure, the simplification of the sensor element is realized by focusing on the occurrence of a drastic voltage increase during the over charge, and calculating the change of total current I.sub.A and total current I.sub.B that occurs due to the drastic voltage increase, as the determining value. Specifically, later described
(17) Also, among the battery cells included in battery pack, examples of the battery cell wherein the over charge is likely to occur may include a battery cell deteriorated over time due to charge/discharge faster. Particularly, a battery cell wherein capacity decrease has occurred due to charge/discharge, is likely to be in an over charged condition during charge. According to the present disclosure, a battery system capable of avoiding an over charge with a simple sensor element may be obtained by using the determining value (a determining value based on the current change due to the drastic voltage increase during the over charge) calculated based on total current I.sub.A and total current I.sub.B.
(18) 1. Control Unit
(19) The control unit in the present disclosure controls at least a charge of the battery module. Among the above, the control unit preferably controls charge and discharge of the battery module.
(20) The control unit preferably includes ECU configured to determine start, continue and stop of the charge (preferably charge and discharge) based on the battery information obtained from the monitoring unit; and PCU configured to carry out the start, continue and stop of the charge (preferably charge and discharge) of the battery module based on the determination of the ECU.
(21) The ECU is configured to determine the start, continue and stop of the charge (preferably charge and discharge) based on the battery information obtained from the monitoring unit. The ECU usually includes a CPU (Central Processing Unit), a memory, an input/output port configured to input and output various signals. The memory includes, for example, a ROM (Read Only Memory), a RAM (Random Access Memory), and a non-volatile memory that is rewritable. Various determinations are carried out by a program stored in the memory being carried out by CPU.
(22) The ECU includes at least a calculating section, and a determining section as a processing block configured to realize the function. The calculating section is set to calculate a determining value based on total current I.sub.A and total current I.sub.B. Also, the determining section preferably obtains total current I.sub.A over time from the first current sensor, and obtains total current I.sub.B over time from the second current sensor. Meanwhile, the determining section is set to determine an occurrence of an over charge based on the determining value calculated by the determining section.
(23) (1) Current Ratio
(24) The calculating section may calculate a current ratio of total current I.sub.A and total current I.sub.B as the determining value. In this case, it is preferable that the determining section determines the occurrence of the over charge from a condition, wherein the value of the current ratio is a threshold or more, is maintained for a predetermined time. Here, when battery pack A and battery pack B do not include an abnormal cell (a battery cell wherein the over charge is likely to occur), I.sub.B/I.sub.A is always 1, as shown by Case I in
(25) Meanwhile, when battery pack A includes an abnormal cell and battery pack B does not include an abnormal cell, since the drastic voltage increase occurs in in the abnormal cell, total current I.sub.A will be lower than total current I.sub.B. Therefore, as shown by Case II in
(26) The threshold of the value of the current ratio is not particularly limited, and is, for example, 1.5 or more, may be 2 or more, and may be 5 or more. Also, the predetermined time is not particularly limited, and is, for example, 1 second or more, may be 5 seconds or more, and may be 1 minute or more. Also, in Case II in
(27) Meanwhile, when battery pack A includes an internally short-circuited cell as the abnormal cell, the voltage of the abnormal cell decreases instantaneously (total current I.sub.A will be higher than total current I.sub.B instantaneously). Specifically, as shown in Case III in
(28) Based on the viewpoint of instantaneous change, the determining section may determine the occurrence of the over charge from the condition that the value of the current ratio is the threshold or more, and that the current ratio is constantly increasing during the period of a base point (first base point) to the threshold, and for a predetermined time since the current ratio reaches the threshold. The first base point is not particularly limited, and is, for example, an arbitrary time that satisfies 1<current ratio<1.5. Also, the preferable predetermined time is similar to those described above.
(29) Also, at occurrence of the internal short-circuit, a sneak current usually occurs. When the value of the sneak current is higher than the value of the charging current, the value of the current ratio will be a negative value as shown by Case III in
(30) (2) Slope of Current Ratio
(31) The calculating section may calculate a slope of a current ratio of total current I.sub.A and total current I.sub.B as the determining value. In this case, the determining section preferably determines the occurrence of the over charge from a condition, wherein the slope of the current ratio is a threshold or more, is maintained for a predetermined time. Here, when battery pack A and battery pack B do not include an abnormal cell (a battery cell wherein the over charge is likely to occur), the slope of I.sub.B/I.sub.A is always 0, as shown by Case I in
(32) Meanwhile, when battery pack A includes an abnormal cell and battery pack B does not include an abnormal cell, since the drastic voltage increase occurs in the abnormal cell, total current I.sub.A will be lower than total current I.sub.B. Therefore, as shown by Case II in
(33) The threshold of the slope of the current ratio is not particularly limited, when the unit of the time is “second”, the threshold is, for example, 0.5 or more, may be 1 or more, and may be 2 or more. The slope of the current ratio may be determined as the amount of the change of the current ratio per unit time (such as 1 second). Also, the predetermined time is not particularly limited, and is, for example, 1 second or more, may be 5 seconds or more, and may be 1 minute or more. Also, in Case II in
(34) Meanwhile, when battery pack A includes an internally short-circuited cell as the abnormal cell, the voltage of the abnormal cell decreases instantaneously (total current I.sub.A will be higher than total current I.sub.B instantaneously). Specifically, as shown in Case III in
(35) Based on the viewpoint of instantaneous change, the determining section may determine the occurrence of the over charge from the condition that the slope of the current ratio is the threshold or more, and that the slope of the current ratio is constantly increasing during the period of a base point (second base point) to the threshold, and for a predetermined time since the slope of the current ratio reaches the threshold. The second base point is not particularly limited, and is, for example, an arbitrary time that satisfies 0.01≤slope of the current ratio<0.5, and may be an arbitrary time that satisfies 0.1≤slope of the current ratio<0.5. Also, the preferably predetermined time is similar to those described above.
(36) Also, at occurrence of the internal short-circuit, a sneak current usually occurs. When the value of the sneak current is higher than the value of the charging current, the slope of the current ratio will be, not only a positive value, but also a negative value as shown in Case III in
(37) (3) Difference Between Integrated Current Values
(38) The calculating section may calculate an absolute value of a difference between an integrated value S.sub.A of total current I.sub.A and an integrated value S.sub.B of total current I.sub.B as the determining value. In this case, the determining section preferably determines the occurrence of the over charge from the absolute value being a threshold or more, and a constant increase of both of integrated value S.sub.A and integrated value S.sub.B during the period of a base point to the threshold. Here, when battery pack A and battery pack B do not include the abnormal cell (a battery cell wherein the over charge is likely to occur), the difference between integrated value S.sub.A of total current I.sub.A and integrated value S.sub.B of total current I.sub.B is 0, as shown in Case I in
(39) Meanwhile, when battery pack A includes an abnormal cell and battery pack B does not include an abnormal cell, since the drastic voltage increase occurs in in the abnormal cell, total current I.sub.A will be lower than total current I.sub.B. Therefore, as shown by Case II in
(40) Meanwhile, when battery pack A includes an internally short-circuited cell as the abnormal cell, the voltage of the abnormal cell decreases instantaneously (total current I.sub.A will be higher than total current I.sub.B instantaneously). Specifically, as shown in Case III in
(41) (4) Others
(42) The PCU is configure to carry out the start, continue and stop of the charge (preferably charge and discharge) of the battery module based on the determination of the ECU. For the PCU, those similar to a PCU in a usual battery system may be used. Also, the battery system in the present disclosure may include a display unit configured to display a warning when an over charge occurs. Examples of the display unit may include a liquid crystal display.
(43)
(44) 2. Battery Module
(45) The battery module in the present disclosure includes a battery pack A including a plurality of battery cells connected in series, and a battery pack B including a plurality of battery cells connected in series.
(46) (1) Battery Cell
(47) The battery cell is provided with a power generation unit including a cathode layer, an anode layer, and an electrolyte layer formed between the cathode layer and the anode layer. Further, the battery cell is provided with a cathode current collector configured to collect currents of the cathode layer, and an anode current collector configured to collect currents of the anode layer.
(48) The cathode layer includes at least a cathode active material, and preferably further includes at least one kind of an electrolyte, a conductive material, and a binder, as required. The kind of the cathode active material is not particularly limited, and examples thereof may include an oxide active material. Examples of the oxide active material may include rock salt bed type active materials such as LiCoO.sub.2, LiMnO.sub.2, LiNiO.sub.2, LiVO.sub.2, LiNi.sub.1/3CO.sub.1/3Mn.sub.1/3O.sub.2; spinel type active materials such as LiMn.sub.2O.sub.4, Li.sub.4Ti.sub.5O.sub.12, and Li(Ni.sub.0.5Mn.sub.1.5)O.sub.4; and olivine type active materials such as LiFePO.sub.4, LiMnPO.sub.4, LiNiPO.sub.4, and LiCoPO.sub.4.
(49) As the electrolyte to be used for the cathode layer, the material similar to the electrolyte to be used for the electrolyte layer described later may be used. Examples of the conductive material may include carbon materials such as acetylene black (AB), Ketjen black (KB), carbon fiber, carbon nanotube (CNT), and carbon nanofiber (CNF). Examples of the binder may include fluorine-based binders such as polyvinylidene fluoride (PVDF).
(50) The anode layer includes at least an anode active material, and preferably further includes at least one of an electrolyte, a conductive material, and a binder as required. Examples of the anode active material may include carbon active materials such as graphite; and metal active materials such as Si, Sn, In, and Al. The electrolyte, the conductive material, and the binder may be in the same contents as those described for the cathode layer above.
(51) The electrolyte layer includes at least an electrolyte. The electrolyte may be an inorganic solid electrolyte, may be a solid polymer electrolyte, may be an electrolyte solution (liquid electrolyte), and may be a semisolid electrolyte (clay type electrolyte). Among the above, the inorganic solid electrolyte is preferable. The reason therefor is because an oxidation decomposition due to the over charge is not likely to occur. That is, the battery cell in the present disclosure is preferably an all solid state battery cell including a solid electrolyte layer including an inorganic solid electrolyte. The oxidation decomposition voltage of the electrolyte is, for example, 5 V (vs Li/Li.sup.+) or more, may be 15 V (vs Li/Li.sup.+) or more, and may be 30 V (vs Li/Li.sup.+) or more.
(52) Examples of the inorganic solid electrolyte may include sulfide solid electrolyte, oxide solid electrolyte, nitride solid electrolyte, and halide solid electrolyte. Examples of the sulfide solid electrolyte may include solid electrolyte including a Li element, an X element (X is at least one kind of P, As, Sb, Si, Ge, Sn, B, Al, Ga, and In) and a S element. Also, the sulfide solid electrolyte may further include at least either one of an O element and a halogen element. Examples of the halogen element may include a F element, a Cl element, a Br element, and an I element.
(53) The sulfide solid electrolyte may be a glass type solid electrolyte, may be a glass ceramic type solid electrolyte, and may be a crystal type solid electrolyte. Also, the sulfide solid electrolyte may include a crystal phase with high ion conductivity. Examples of the crystal phase may include a Thio-LISICON type crystal phase, a LGPS type crystal phase, and an algirodite type crystal phase.
(54) Examples of the composition of the sulfide solid electrolyte may include xLi.sub.2S.(1-x)P.sub.2S.sub.5 (0.7≤×≤0.8), yLiI.zLiBr.(100-y-z)Li.sub.3PS.sub.4 (0≤y≤30, 0≤z≤30). Other examples of the composition of the sulfide solid electrolyte may include Li.sub.4-xGe.sub.1-xP.sub.xS.sub.4 (x satisfies 0<x<1). In this composition, Sb, Si, Sn, B, Al, Ga, In, Ti, Zr, V, and Nb may be used instead of at least one of Ge and P. Also, a part of Li may be substituted with Na, K, Mg, Ca, and Zn. Further, a part of S may be substituted with a halogen (F, Cl, Br, I).
(55) Examples of the oxide solid electrolyte may include solid electrolyte including a Li element, a Y element (Y is at least one kind of Nb, B, Al, Si, P, Ti, Zr, Mo, W, and S) and an O element. Specific examples of the oxide solid electrolyte may include a garnet type solid electrolyte such as Li.sub.7La.sub.3Zr.sub.2O.sub.12, a perovskite type solid electrolyte such as (Li, La)TiO.sub.3, a nasicon type solid electrolyte such as Li(Al, Ti) (PO.sub.4).sub.3. Also, examples of the nitride solid electrolyte may include Li.sub.3N. Examples of the halide solid electrolyte may include LiCl, LiI, and LiBr.
(56) A generally used current collector may be used for the cathode current collector and the anode current collector. Also, the kind of the exterior body is not particularly limited, and it may be a laminated type exterior body, and may be a case type exterior body.
(57) The battery cell in the present disclosure may include only one power generation unit of a cathode layer, an electrolyte layer and an anode layer, and may include two or more of them. In the latter case, a plurality of power generation units are preferably placed along the thickness direction. Also, a bipolar structure may be formed with a plurality of the power generation units. Also, the kind of the battery cell is not particularly limited, and is preferably a lithium ion battery.
(58) (2) Battery Pack
(59) The battery module in the present disclosure includes a battery pack A and a battery pack B as the battery pack. The battery pack includes a plurality of battery cells connected in series. The number of the battery cells in the battery pack is usually 2 or more, may be 6 or more, may be 10 or more, and may be 20 or more. Meanwhile, the number of the battery cells in the battery pack is, for example, 1000 or less, and may be 500 or less. The number of the battery cells in battery pack A and the number of the battery cells in battery pack B may be the same, and may be different.
(60) The total voltage (fully charged) of the battery pack is, for example, 5 V or more, may be 10 V or more, may be 30 V or more, and may be 100 V or more. Meanwhile, the total voltage (fully charged) of the battery pack is, for example, 400 V or less. The total voltage (fully charged) of battery pack A and the total voltage (fully charged) of battery pack B may be the same, and may be different.
(61) In the battery module in the present disclosure, only battery pack A and battery pack B may be connected in parallel, and in addition to battery pack A and battery pack B, other battery pack of one or two or more may be connected in parallel.
(62) 3. Monitoring Unit
(63) The battery system in the present disclosure is provided with a monitoring unit configured to monitor a condition of battery pack A and battery pack B. Specifically, the monitoring unit includes a first current sensor configured to measure a total current I.sub.A of the battery pack A, and a second current sensor configured to measure a total current I.sub.B of the battery pack B. Incidentally, when the battery module includes other battery pack of one or two or more connected in parallel, in addition to battery pack A and battery pack B, the monitoring unit may include a current sensor configured to measure the total current of the other battery pack respectively. Also, the monitoring unit may include a voltage sensor (total voltage sensor) configured to measure total voltage V of the battery module. A generally used sensor may be used for the current sensor and the voltage sensor respectively.
(64) Meanwhile, the monitoring unit preferably includes no voltage sensor (individual voltage sensor) configured to measure a voltage of the battery cell in battery pack A individually. Similarly, the monitoring unit preferably includes no voltage sensor (individual voltage sensor) configured to measure a voltage of the battery cell in battery pack B individually. The reason therefor is to avoid the complication of the sensor element. Incidentally, when the number of the battery cell in the battery pack is regarded as N (N≥10) the monitoring unit may include N/10 or less individual voltage sensor for each battery pack. Also, the monitoring unit may include a temperature sensor configured to measure the temperature of battery pack or the battery module.
(65) The present disclosure is not limited to the embodiments. The embodiments are exemplification, and any other variations are intended to be included in the technical scope of the present disclosure if they have substantially the same constitution as the technical idea described in the claim of the present disclosure and offer similar operation and effect thereto.
EXAMPLES
Reference Example
(66) <Production of Cathode Structure>
(67) A slurry including a cathode active material (LiNi.sub.1/3Mn.sub.1/3Co.sub.1/3O.sub.2), a sulfide solid electrolyte (Li.sub.2S—P.sub.2S.sub.5), a binder (PVDF) and a conductive material (vapor grown carbon fiber) was prepared. A cathode structure including a cathode current collector and a cathode layer was obtained by coating the surface of a cathode current collector (aluminum foil) with this slurry and drying.
(68) <Production of Anode Structure>
(69) A slurry including an anode active material (graphite), a sulfide solid electrolyte (Li.sub.2S—P.sub.2S.sub.5), and a binder (PVDF) was prepared. An anode structure including an anode current collector and an anode layer was obtained by coating the surface of an anode current collector (copper foil) with this slurry and drying.
(70) <Production of Solid Electrolyte Layer>
(71) A slurry including a sulfide solid electrolyte (Li.sub.2S—P.sub.2S.sub.5), and a binder (PVDF) was prepared. A solid electrolyte layer was formed on a transfer foil by coating the surface of the transfer foil (aluminum foil) with this slurry and drying.
(72) <Production of Battery Cell>
(73) The transfer foil was peeled off from the solid electrolyte layer in an inert gas, the cathode structure was placed on one side surface of the solid electrolyte layer, the anode structure was placed on other side surface, and the stack was pressed to obtain a battery cell. The obtained battery cell was charged under the condition of current rate of 2 C. The result is shown in
Example
(74) A battery module as shown in
(75) The obtained battery module was charged, and total current I.sub.A of battery pack A, total current I.sub.B of battery pack B, total voltage V of the battery module were measured. The results are shown in
REFERENCE SIGNS LIST
(76) 1 . . . cathode layer 2 . . . anode layer 3 . . . electrolyte layer 4 . . . cathode current collector 5 . . . anode current collector 6 . . . exterior body 10 . . . battery pack 11 . . . monitoring unit 12 . . . control unit 13 . . . power source 14 . . . load 20 . . . battery system