EVALUATION OF DOWNHOLE INSTALLATION
20170350231 · 2017-12-07
Inventors
Cpc classification
E21B49/00
FIXED CONSTRUCTIONS
E21B43/00
FIXED CONSTRUCTIONS
G01V9/00
PHYSICS
E21B47/005
FIXED CONSTRUCTIONS
International classification
E21B33/13
FIXED CONSTRUCTIONS
Abstract
A downhole installation comprises: a first pipe layer 8, a second pipe layer 10 about the first pipe layer 8, an annulus 12 between the first pipe layer 8 and the second pipe layer, and a geological formation outside of the second pipe layer 10. A method for evaluating the downhole installation comprises: exciting a flexural wave in the first pipe layer 8 using an angled acoustic transmitter 20; receiving third interface echo data using a plurality of angled acoustic receivers 14, 16 at different locations along the longitudinal extent of the pipe layers 8, 10; generating acoustic resonance across the thickness of the first pipe layer 8 and the second pipe layer 10 by use of full waveform excitation; receiving the acoustic response wave field generated by the full waveform; identifying a suitable component of the acoustic response wave field as being representative of the material state behind the second pipe layer 10; determining, based on the amplitude of the identified component and a suitable threshold value, if the material outside the second pipe layer 12 is fluid or solid; and analysing the third interface echo data in light of the determined material state in order to thereby evaluate material conditions in the annulus 12 outside the second pipe layer 10.
Claims
1. A method of evaluation of a downhole installation, wherein the downhole installation comprises: a first pipe layer, a second pipe layer about the first pipe layer, an annulus between the first pipe layer and the second pipe layer, and a geological formation outside of the second pipe layer, the method comprising: exciting a flexural wave in the first pipe layer using an angled acoustic transmitter; exciting the first pipe layer and the second pipe layer with full waveform excitation; thereby generating Lamb wave vibrations in both the first pipe layer and the second pipe layer; receiving third interface echo data using a plurality of angled acoustic receivers at different locations along the longitudinal extent of the pipe layers; receiving the acoustic response wave field generated by the Lamb wave excitation; identifying a suitable component of the acoustic response wave field as being representative of the material state behind the second pipe layer; determining, based on the amplitude of the identified component and a suitable threshold value, if the material outside the second pipe layer is fluid or solid; and analysing the third interface echo data in light of the determined material state in order to thereby evaluate material conditions in the annulus outside the second pipe layer.
2. A method as claimed in claim 1, wherein the step of generating acoustic resonance across the thickness of the first pipe layer and the second pipe layer by use of full waveform acoustic excitation includes the use of ultrasonic pulse echo measurements with a near normal incidence on the pipe wall or full borehole acoustic mode measurement.
3. A method as claimed in claim 1, wherein the step of identifying a suitable component of the acoustic response wave field as being representative of the material state behind the second pipe layer includes identification of a number of the most energetic components of the wave field and selecting a suitable component.
4. A method as claimed in claim 3, wherein the third most energetic component is selected as the component of the acoustic response wave field that is used for determining the nature of the material behind the second pipe layer.
5. A method as claimed in claim 1, wherein the acoustic data from the third interface echo and full waveform measurements is analysed in order to obtain some or all of the following: azimuthal ultrasound radii and eccentricity, azimuthal amplitude map at the near receiver, azimuthal amplitude map at the far receiver, attenuation for the third interface echo, the arithmetic mean of azimuthal amplitudes of the third interface echo, amplitudes of the five most energetic components of the acoustic wave fields, phase velocities of the five most energetic components of the acoustic wave fields, azimuth of the five most energetic components of the acoustic wave fields.
6. A method as claimed in claim 1 being used for assessment of the quality of the bond for sealing material formed around a downhole casing in an oil and/or gas installation.
7. A computer programme product comprising instructions that, when executed, will configure a computer apparatus to implement a method comprising: receiving acoustic data for a downhole installation that comprises: a first pipe layer, a second pipe layer about the first pipe layer, an annulus between the first pipe layer and the second pipe layer, and a geological formation outside of the second pipe layer; wherein the acoustic data comprises third interface echo data received by a plurality of angled acoustic receivers at different locations along the longitudinal extent of the pipe layers and resulting from an acoustic wave oblique to the first pipe layer, and the acoustic data also comprises an acoustic response wave field generated by Lamb wave vibrations of the first pipe layer and the second pipe layer, the Lamb wave vibrations being obtained by use of full waveform acoustic excitation along with the oblique acoustic wave; identifying a suitable component of the acoustic response wave field as being representative of the material state behind the second pipe layer; determining, based on the amplitude of the identified component and a suitable threshold value, if the material outside the second pipe layer is fluid or solid; and analysing the third interface echo data in light of the determined material state in order to thereby evaluate material conditions in the annulus outside the second pipe layer.
8. A system for evaluation of a downhole installation, wherein the downhole installation comprises: a first pipe layer, a second pipe layer about the first pipe layer, an annulus between the first pipe layer and the second pipe layer, and a geological formation outside of the second pipe layer, the system comprising: a logging tool or tools for deployment within the first pipe layer in order to excite a flexural wave in the first pipe layer using an angled acoustic transmitter, receive third interface echo data using a plurality of angled acoustic receivers at different locations along the longitudinal extent of the pipes, generate Lamb wave vibrations across the thickness of the first pipe layer and the second pipe layer by use of full waveform acoustic excitation along with the excitation from the angled acoustic transmitter, and receiving the acoustic response wave field generated the Lamb wave vibrations; and a processor arranged to, based on the third interface echo and response wavefield: identify a suitable component of the acoustic response wave field as being representative of the material state behind the second pipe layer; determine, based on the amplitude of the identified component and a suitable threshold value, if the material outside the second pipe layer is fluid or solid; and analyse the third interface echo data in light of the determined material state in order to thereby evaluate material conditions in the annulus outside the second pipe layer.
9. A downhole installation equipped with the system of claim 8.
10. (canceled)
Description
[0067] Certain preferred embodiments of the invention will now be described by way of example only and with reference to the accompanying drawings in which:
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[0077] A typical downhole installation is shown schematically in
[0078] A wireline logging tool 4 is deployed inside the tubing. It is supported from above via a wireline logging cable 2. It will be appreciating that the logging tool 4 could also be deployed via a “logging while drilling” (LWD) system. The wireline logging tool 4 is shown in
[0079] It is accepted by industry that a third interface echo (TIE) can be obtained via a tool of the type shown in
[0080] It has been found via simulation that the full waveform obtained through methods such as USI, Oblique Incidence Ultrasonic logging and Sonic Borehole Acoustic Reflection Survey will include information about conditions outside of a second pipe layer such as the casing 10 in
[0081] Thus, within a first pipe layer (such as tubing) 8 a tool is placed (not shown in full), the tool having an angled transmitter 20 along with a near flexural receiver 16 and a far flexural receiver 14. Outside of the first pipe layer 8 is a second pipe layer 10, and there is an annulus 12 between the first pipe layer 8 and second pipe layer 10. Outside of the second pipe layer 10 there is another annulus 6 and this has a boundary 22 formed for example by a formation boundary or by another pipe layer.
[0082] In the case of multiple pipe layers of this type the annulus 12 between the first pipe layer 8 and second pipe layer 10 will be filled with a fluid. When using oblique ultrasound incident through tubing logging in this situation it is found that the third interface echo is always visible, for the following reasons: [0083] a. The material in the annulus 12 behind the first pipe 8 is in the fluid state and hence readily transfers energy leaked from the flexural wave in the pipe material. [0084] b. The angle of the pipe layers 8, 10 relative to each other varies very little with distance even if the pipes are buckled. This means that for a logging measurement at a given depth the pipes 8, 10 can be considered as being parallel with each other, as shown in the model. [0085] c. The internal face of the second pipe layer 10 is smooth.
[0086] This means that the third interface echo can be utilised reliably for making an assessment of the condition of the annulus 6 behind the second pipe layer 10. The interaction of the acoustic signal from the transmitter 20 and the modelled multi-pipe system is shown in
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[0095] The resultant waveform is shown in
[0096] It is generally known that the material within the first pipe layer 8 and within the second pipe layer 10 (in the annulus 12) is in the fluid state. The material outside of the second pie layer 10 (in the annulus 6) could be fluid or solid. By considering the possibility of either a fluid material in the annulus 6 or a solid material in the annulus 6 then synthetic seismograms can be obtained. It is possible to extract the amplitudes of third interface echo at the far receiver 14 and near receiver 16, to calculate attenuation of the flexural mode inside the body of the second pipe layer 10 and to find distances in between pipes.
[0097]
[0098] More information is seen when the third interface echo amplitudes at the two receivers are plotted as function of the impedance of the material behind second pipe.
[0099] Hence, a problem arises. It is not known if the material in the annulus 6 beyond the second pipe layer 10 is fluid or solid and therefore it is not possible to determine what side of the discontinuity of
[0100] For a single pipe layer the traditional method of measuring the impedance behind one layer of pipe implies isonifying the target with and vertical ultrasonic incident beam at resonant frequency of the pipe. It is accepted that very little energy will be transmitted in the body of the material behind one layer of pipe, approximatively 10 from the incident energy.
[0101] Therefore, lower frequencies are to be considered for estimation of bonding/nonbonding conditions behind the pipe. In the case of a dual casing or through tubing logging the full wave form sonic records will have higher energy components when there is no bonding or solid sealing material behind the last target (layer) for investigation comparing with the energy of same component when there is a bonded situation. It has been found that by a combination of excitation via an oblique acoustic wave (as described in relation to
[0102] In order to develop a scheme for differentiating between fluid and solid conditions beyond the final pipe layer, it is instructive to consider a dual casing environment/through tubing environment as described in
[0103] What is of most interest is the componet of the acoustic wave field that relates to the reaction of the relevant pipe layer (the second pipe layer, or potentially the outermost pipe layer in a system with more than two layers). This would generally be the pipe layer with the most reflective interface, and also would generally be the component of the wavefield produced by extensional vibration (ballooning) of that pipe layer. As described below, in one example this is the third most energetic component of the wave field. It is considered that in a two pipe system the first most energetic component relates to extensional vibration (ballooning) of the first pipe layer, the second most energetic component relates to shear coupling for the first pipe layer, the third most energetic component relates to the extensional vibration for the second pipe layer (and hence is the component of interest) and the fourth most energetic component relates to shear coupling for the second pipe layer. The fifth most energetic component could arise from a number of sources, depending on the system concerned.
[0104] Thus, the amplitude of (in this example) the third energetic component of the total recorded wavefield in sonic domain will provide information about the impedance at the third interface.. The total energy and attenuation of this component can be used for defining the type of coupling behind second pipe, in the sense that when more shear coupling exists behind the second pipe then the lower the amplitudes of the recorded third most energetic component.
[0105] The isonification of the target by the full acoustic mode waveform is made by a cylindrical wave with maximum energy towards the center of the cylinder and so the incoming wave can be considered at low incidence angles. A symmetric S0 mode hence will be excited in the first pipe and it will travel and leak P on both side of the pipe as a headwave. This mode is called extensional mode. It will be followed by flexural mode A0. This will mode will also leak P on both sides of the pipes. Subsequently the leaky P from S0 in the first pipe layer will travel in the annuli space and it will excite another S0 mode in the body of the second pipe, which will leak P on both sides of the second pipe and will be followed by a flexural mode. The same phenomena will be triggered by the A0 mode in the second pipe at lower speeds. Thus the first four most energetic components can be readily associated with a given mode of vibration in the first pipe layer or the second pipe layer. By the fifth most energetic component (or sometimes even the fourth) things are more complex and it is not possible to make a general pronouncement on what this might represent.
[0106] It is natural to think in the time domain: the first most energetic component will correspond to A0 mode in the first pipe, second most energetic component to S0 in first pipe, and third most energetic component to A0 in the second pipe.
[0107] The threshold value or values for amplitude of the selected component should be set so that they differentiate between fluid and solid and generally there will be a higher amplitude value, above which the pipe is deemed as a ‘free pipe’, i.e. no solid material in the annulus, and a lower amplitude value, below which the pipe is considered to be a ‘bonded pipe’, with solid material in the annulus adjacent the pipe. This can be done based on past experience, based on experimental or laboratory data, or based on multiple-pipe measurements where the target annulus material is known for other reasons (for example from earlier single pipe measurements).
[0108] In order to obtain the required acoustic wave field to find the relevant component to set a threshold it is necessary to obtain a full waveform using a suitable technique. Possible techniques include full borehole acoustic mode measurements (for example using a Sonic Scanner tool or similar) or full borehole acoustic mode using a dipole and monopole source with a large frequency range, for example 700 Hz to 35 kHz.
[0109] In a preferred example, the first step is to record downhole data at the interval(s) of interest using the following combination of measurements at the same depths and with the same conditions (either at the same time as mentioned above, or at different times if simultaneous measurement is not possible): [0110] ultrasonic vertical incidence (for example Isolation Scanner,
[0114] The recorded data should then be processed in order to enable the following information to be displayed: [0115] azimuthal ultrasound radii and eccentricity [0116] azimuthal amplitude map at the near receiver [0117] azimuthal amplitude map at the far receiver [0118] attenuation for the third interface echo [0119] the arithmetic mean of azimuthal amplitudes of the third interface echo [0120] amplitudes of the five most energetic components of the acoustic wave fields [0121] phase velocities of the five most energetic components of the acoustic wave fields [0122] azimuth of the five most energetic components of the acoustic wave fields
[0123] A second step is carried out in order to determine the material type behind the target layer. First, it is necessary to select the relevant component of the wave field and to apply a suitable threshold. In the example of a dual casing as shown in
[0124] The third step is to analyse the third interface echo data. When the third most energetic component is above the lower threshold then the third interface echo map can be analysed in accordance with Table 1 below and based on
TABLE-US-00001 TABLE 1 Z MRayl Flex att Material 0.1-0.8 −0.15 −> −0.12 Gas 0.8-2 −0.12 −> −0.06 Fluid 2-4 −0.06 −> −0.02 Foam/LC 4-8 −0.02 −> 0.3 Cement
[0125] Using
[0126] As a further step, when the third most energetic component is below free pipe threshold, then it is possible to analyse and combine all amplitude maps for the near and far receivers aside from the attenuation map.
[0127] Based on the data obtained using these techniques, the following information can be provided for a downhole oil and gas installation: [0128] Full geometry of the wells in terms of pipe position in the wells [0129] Relevant decision related with cement operations in between pipes can be achieved [0130] Bonded over free double pipe information can be extracted for a given intervals as long as a free pipe interval is logged. [0131] More information about well integrity multiple pipe monitoring [0132] Overburden logging using ultrasonic scanner [0133] Use of existing proven logging technology [0134] Short time delivery from logging time to results time. [0135] Basement for decision on depth of cutting and pulling pipe for P&A [0136] Basis for decisions on the amount of pipes to be left in the hole [0137] Basis for decisions on mobilization equipment to the rigs [0138] Monitoring of shallow intervals of the well [0139] 50% cost reduction for logging operations by not having to remove the inner pipe from the holes. [0140] Operational decision for buckled pipe removal through BOP's